MVP
This commit is contained in:
@@ -3,6 +3,24 @@
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import { useEffect, useMemo, useState } from "react";
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import Link from "next/link";
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import { useParams } from "next/navigation";
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import { ComposedChart } from "recharts";
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import { Cell } from "recharts";
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import {
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ResponsiveContainer,
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ScatterChart,
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Scatter,
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LineChart,
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Line,
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CartesianGrid,
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XAxis,
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YAxis,
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Tooltip,
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ReferenceLine,
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BarChart,
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Bar,
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} from "recharts";
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type Heartbeat = {
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@@ -38,6 +56,21 @@ type EventRow = {
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requiresAck: boolean;
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};
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type CycleRow = {
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ts: string; // ISO
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t: number; // epoch ms
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cycleCount: number | null;
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actual: number; // seconds
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ideal: number | null;
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workOrderId: string | null;
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sku: string | null;
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};
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type CycleDerivedRow = CycleRow & {
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extra: number | null;
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bucket: "normal" | "slow" | "microstop" | "macrostop" | "unknown";
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};
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type MachineDetail = {
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id: string;
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name: string;
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@@ -55,6 +88,20 @@ export default function MachineDetailClient() {
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const [machine, setMachine] = useState<MachineDetail | null>(null);
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const [events, setEvents] = useState<EventRow[]>([]);
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const [error, setError] = useState<string | null>(null);
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const [cycles, setCycles] = useState<CycleRow[]>([]);
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const [open, setOpen] = useState<null | "events" | "deviation" | "impact">(null);
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const BUCKET = {
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normal: { label: "Ciclo Normal", dot: "#12D18E", glow: "rgba(18,209,142,.35)", chip: "bg-emerald-500/15 text-emerald-300 border-emerald-500/20" },
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slow: { label: "Ciclo Lento", dot: "#F7B500", glow: "rgba(247,181,0,.35)", chip: "bg-yellow-500/15 text-yellow-300 border-yellow-500/20" },
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microstop:{ label: "Microparo", dot: "#FF7A00", glow: "rgba(255,122,0,.35)", chip: "bg-orange-500/15 text-orange-300 border-orange-500/20" },
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macrostop:{ label: "Macroparo", dot: "#FF3B5C", glow: "rgba(255,59,92,.35)", chip: "bg-rose-500/15 text-rose-300 border-rose-500/20" },
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unknown: { label: "Desconocido", dot: "#A1A1AA", glow: "rgba(161,161,170,.25)", chip: "bg-white/10 text-zinc-200 border-white/10" },
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} as const;
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useEffect(() => {
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if (!machineId) return; // <-- IMPORTANT guard
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@@ -68,6 +115,9 @@ export default function MachineDetailClient() {
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credentials: "include",
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});
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const json = await res.json();
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if (!alive) return;
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@@ -79,6 +129,7 @@ export default function MachineDetailClient() {
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setMachine(json.machine ?? null);
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setEvents(json.events ?? []);
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setCycles(json.cycles ?? []);
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setError(null);
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setLoading(false);
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} catch {
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@@ -86,6 +137,7 @@ export default function MachineDetailClient() {
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setError("Network error");
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setLoading(false);
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}
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}
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load();
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@@ -96,6 +148,8 @@ export default function MachineDetailClient() {
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};
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}, [machineId]);
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function fmtPct(v?: number | null) {
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if (v === null || v === undefined || Number.isNaN(v)) return "—";
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return `${v.toFixed(1)}%`;
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@@ -139,6 +193,222 @@ export default function MachineDetailClient() {
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const kpi = machine?.latestKpi ?? null;
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const offline = useMemo(() => isOffline(hb?.ts), [hb?.ts]);
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const statusLabel = offline ? "OFFLINE" : (hb?.status ?? "UNKNOWN");
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const cycleTarget = (machine as any)?.effectiveCycleTime ?? kpi?.cycleTime ?? null;
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const ActiveRing = (props: any) => {
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const { cx, cy, fill } = props;
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if (cx == null || cy == null) return null;
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return (
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<g>
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<circle cx={cx} cy={cy} r={7} fill="transparent" stroke="white" strokeWidth={2} />
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<circle cx={cx} cy={cy} r={4} fill={fill} />
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</g>
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);
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};
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function MiniCard({
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title,
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subtitle,
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value,
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onClick,
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}: {
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title: string;
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subtitle: string;
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value: string;
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onClick?: () => void;
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}) {
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const clickable = typeof onClick === "function";
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if (clickable) {
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return (
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<button
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type="button"
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onClick={onClick}
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className="rounded-2xl border border-white/10 bg-white/5 p-5 text-left hover:bg-white/10 transition cursor-pointer"
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>
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<div className="text-sm font-semibold text-white">{title}</div>
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<div className="mt-1 text-xs text-zinc-400">{subtitle}</div>
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<div className="mt-4 text-3xl font-semibold text-white">{value}</div>
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</button>
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);
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}
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return (
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<div className="rounded-2xl border border-white/10 bg-white/5 p-5 text-left">
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<div className="text-sm font-semibold text-white">{title}</div>
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<div className="mt-1 text-xs text-zinc-400">{subtitle}</div>
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<div className="mt-4 text-3xl font-semibold text-white">{value}</div>
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</div>
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);
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}
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function Modal({
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open,
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onClose,
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title,
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children,
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}: {
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open: boolean;
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onClose: () => void;
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title: string;
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children: React.ReactNode;
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}) {
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if (!open) return null;
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return (
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<div className="fixed inset-0 z-50 flex items-center justify-center p-4">
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{/* overlay */}
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<div className="absolute inset-0 bg-black/70" onClick={onClose} />
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{/* panel */}
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<div className="relative w-full max-w-5xl overflow-hidden rounded-3xl border border-white/10 bg-zinc-950/80 p-6 shadow-2xl backdrop-blur-xl">
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{/* gradient wash (Step 2) */}
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<div
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className="pointer-events-none absolute inset-0 opacity-60"
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style={{
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background:
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"radial-gradient(900px 400px at 20% 10%, rgba(16,185,129,.18), transparent 60%)," +
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"radial-gradient(900px 400px at 85% 30%, rgba(59,130,246,.14), transparent 60%)," +
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"radial-gradient(900px 500px at 50% 100%, rgba(244,63,94,.10), transparent 60%)",
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}}
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/>
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{/* content */}
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<div className="relative">
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<div className="mb-4 flex items-center justify-between">
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<div className="text-lg font-semibold text-white">{title}</div>
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<button
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onClick={onClose}
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className="rounded-lg border border-white/10 bg-white/5 px-3 py-1 text-sm text-white hover:bg-white/10"
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>
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✕
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</button>
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</div>
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{children}
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</div>
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</div>
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</div>
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);
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}
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function CycleTooltip({ active, payload, label }: any) {
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if (!active || !payload?.length) return null;
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const p = payload[0]?.payload;
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if (!p) return null;
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const ideal = p.ideal ?? null;
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const actual = p.actual ?? null;
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const deltaPct = p.deltaPct ?? null;
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return (
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<div className="rounded-xl border border-white/10 bg-zinc-950/95 px-4 py-3 shadow-lg">
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<div className="text-sm font-semibold text-white">Ciclo: {label}</div>
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<div className="mt-2 space-y-1 text-xs text-zinc-300">
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<div>Duración: <span className="text-white">{actual?.toFixed(2)}s</span></div>
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<div>Ideal: <span className="text-white">{ideal != null ? `${ideal.toFixed(2)}s` : "—"}</span></div>
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<div>Desviación: <span className="text-white">{deltaPct != null ? `${deltaPct.toFixed(1)}%` : "—"}</span></div>
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</div>
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</div>
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);
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}
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const TOL = 0.10;
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function hasIdealAndActual(r: CycleDerivedRow): r is CycleDerivedRow & { ideal: number; actual: number } {
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return r.ideal != null && r.actual != null && r.ideal > 0;
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}
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const cycleDerived = useMemo(() => {
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const rows = cycles ?? [];
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const mapped: CycleDerivedRow[] = rows.map((c) => {
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const ideal = c.ideal ?? null;
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const actual = c.actual ?? null;
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const extra = ideal != null && actual != null ? actual - ideal : null;
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let bucket: CycleDerivedRow["bucket"] = "unknown";
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if (ideal != null && actual != null) {
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if (actual <= ideal * (1 + TOL)) bucket = "normal";
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else if (extra != null && extra <= 1) bucket = "slow";
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else if (extra != null && extra <= 10) bucket = "microstop";
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else bucket = "macrostop";
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}
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return { ...c, ideal, actual, extra, bucket };
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});
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const counts = mapped.reduce(
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(acc, r) => {
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acc.total += 1;
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acc[r.bucket] += 1;
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if (r.extra != null && r.extra > 0) acc.extraTotal += r.extra;
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return acc;
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},
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{ total: 0, normal: 0, slow: 0, microstop: 0, macrostop: 0, unknown: 0, extraTotal: 0 }
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);
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const deltas = mapped
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.filter(hasIdealAndActual)
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.map((r) => ((r.actual - r.ideal) / r.ideal) * 100);
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const avgDeltaPct = deltas.length ? deltas.reduce((a, b) => a + b, 0) / deltas.length : null;
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return { mapped, counts, avgDeltaPct };
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}, [cycles]);
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const deviationSeries = useMemo(() => {
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// use last N cycles to keep chart readable
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const last = cycleDerived.mapped.slice(-100);
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return last
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.map((r, idx) => {
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const ideal = r.ideal;
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const actual = r.actual;
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if (ideal == null || actual == null || ideal <= 0) return null;
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const deltaPct = ((actual - ideal) / ideal) * 100;
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return {
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i: idx + 1, // x-axis index (cycle order)
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actual,
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ideal,
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deltaPct,
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bucket: r.bucket,
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};
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})
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.filter(Boolean) as Array<{
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i: number;
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actual: number;
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ideal: number;
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deltaPct: number;
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bucket: string;
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}>;
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}, [cycleDerived.mapped]);
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const impactAgg = useMemo(() => {
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// sum extra seconds by bucket
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const buckets = { slow: 0, microstop: 0, macrostop: 0 } as Record<string, number>;
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for (const r of cycleDerived.mapped) {
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if (!r.extra || r.extra <= 0) continue;
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if (r.bucket === "slow" || r.bucket === "microstop" || r.bucket === "macrostop") {
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buckets[r.bucket] += r.extra;
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}
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}
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const rows = [
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{ name: "Slow", seconds: Math.round(buckets.slow * 10) / 10 },
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{ name: "Microstop", seconds: Math.round(buckets.microstop * 10) / 10 },
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{ name: "Macrostop", seconds: Math.round(buckets.macrostop * 10) / 10 },
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];
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const total = rows.reduce((a, b) => a + b.seconds, 0);
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return { rows, total };
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}, [cycleDerived.mapped]);
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return (
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<div className="p-6">
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@@ -228,11 +498,11 @@ export default function MachineDetailClient() {
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</div>
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<div className="mt-4 text-xs text-zinc-400">
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Cycle target: <span className="text-white">{kpi?.cycleTime ? `${kpi.cycleTime}s` : "—"}</span>
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Cycle target: <span className="text-white">{cycleTarget ? `${cycleTarget}s` : "—"}</span>
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</div>
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</div>
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<div className="rounded-2xl border border-white/10 bg-white/5 p-5 xl:col-span-2">
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<div className="rounded-2xl border border-white/10 bg-white/5 p-5 xl:col-span-2 flex flex-col">
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<div className="mb-3 flex items-center justify-between">
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<div className="text-sm font-semibold text-white">Recent Events</div>
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<div className="text-xs text-zinc-400">{events.length} shown</div>
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@@ -240,8 +510,8 @@ export default function MachineDetailClient() {
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{events.length === 0 ? (
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<div className="text-sm text-zinc-400">No events yet.</div>
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) : (
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<div className="space-y-3">
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) : (
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<div className="h-[300px] overflow-y-auto no-scrollbar space-y-3">
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{events.map((e) => (
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<div key={e.id} className="rounded-xl border border-white/10 bg-black/20 p-4">
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<div className="flex items-start justify-between gap-3">
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@@ -274,7 +544,250 @@ export default function MachineDetailClient() {
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)}
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</div>
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</div>
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{/* Mini analysis cards */}
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<div className="mt-4 grid grid-cols-1 gap-4 md:grid-cols-3">
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<MiniCard
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title="Eventos Detectados"
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subtitle="Conteo por tipo (ciclos)"
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value={`${cycleDerived.counts.slow + cycleDerived.counts.microstop + cycleDerived.counts.macrostop}`}
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onClick={() => setOpen("events")}
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/>
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<MiniCard
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title="Ciclo Real vs Estándar"
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subtitle="Desviación promedio"
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value={cycleDerived.avgDeltaPct == null ? "—" : `${cycleDerived.avgDeltaPct.toFixed(1)}%`}
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onClick={() => setOpen("deviation")}
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/>
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<MiniCard
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title="Impacto en Producción"
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subtitle="Tiempo extra vs ideal"
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value={`${Math.round(cycleDerived.counts.extraTotal)}s`}
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onClick={() => setOpen("impact")}
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/>
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</div>
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<Modal
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open={open === "events"}
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onClose={() => setOpen(null)}
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title="Eventos Detectados"
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>
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<div className="max-h-[60vh] overflow-y-auto space-y-2 no-scrollbar">
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{cycleDerived.mapped
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.filter((r) => r.bucket !== "normal" && r.bucket !== "unknown")
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.slice()
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.reverse()
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.map((r, idx) => {
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const meta = BUCKET[r.bucket as keyof typeof BUCKET];
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return (
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<div
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key={r.t ?? r.ts ?? idx}
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className="rounded-xl border border-white/10 bg-white/5 p-3 flex items-center justify-between gap-3"
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>
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<div className="flex items-center gap-3 min-w-0">
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{/* left accent dot */}
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<span
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className="h-2.5 w-2.5 rounded-full shrink-0"
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style={{ backgroundColor: meta.dot, boxShadow: `0 0 14px ${meta.glow}` }}
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/>
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<div className="min-w-0">
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<div className="flex items-center gap-2">
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{/* colored chip */}
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<span className={`rounded-full border px-2 py-0.5 text-xs ${meta.chip}`}>
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{meta.label}
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</span>
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<span className="text-sm text-white truncate">
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{r.actual?.toFixed(2)}s
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{r.ideal != null ? ` (ideal ${r.ideal.toFixed(2)}s)` : ""}
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</span>
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</div>
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</div>
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</div>
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<div className="text-xs text-zinc-400 shrink-0">{timeAgo(r.ts)}</div>
|
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</div>
|
||||
);
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||||
})}
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</div>
|
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</Modal>
|
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<Modal
|
||||
open={open === "deviation"}
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||||
onClose={() => setOpen(null)}
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||||
title="Ciclo Real vs Estándar"
|
||||
>
|
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<div className="space-y-4">
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{/* Summary cards */}
|
||||
<div className="grid grid-cols-1 gap-3 md:grid-cols-3">
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<div className="rounded-xl border border-white/10 bg-white/5 p-4">
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<div className="text-xs text-zinc-400">Ciclo estándar (ideal)</div>
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<div className="mt-2 text-2xl font-semibold text-white">
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{cycleTarget ? `${Number(cycleTarget).toFixed(1)}s` : "—"}
|
||||
</div>
|
||||
</div>
|
||||
|
||||
<div className="rounded-xl border border-white/10 bg-white/5 p-4">
|
||||
<div className="text-xs text-zinc-400">Desviación promedio</div>
|
||||
<div className="mt-2 text-2xl font-semibold text-white">
|
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{cycleDerived.avgDeltaPct == null ? "—" : `${cycleDerived.avgDeltaPct.toFixed(1)}%`}
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||||
</div>
|
||||
</div>
|
||||
|
||||
<div className="rounded-xl border border-white/10 bg-white/5 p-4">
|
||||
<div className="text-xs text-zinc-400">Muestra</div>
|
||||
<div className="mt-2 text-2xl font-semibold text-white">
|
||||
{deviationSeries.length} ciclos
|
||||
</div>
|
||||
</div>
|
||||
</div>
|
||||
|
||||
{/* Chart */}
|
||||
<div className="h-[380px] rounded-3xl border border-white/10 bg-black/30 p-4 shadow-[0_0_30px_rgba(0,0,0,0.6)] backdrop-blur">
|
||||
<ResponsiveContainer width="100%" height="100%">
|
||||
<ComposedChart data={deviationSeries}>
|
||||
<CartesianGrid strokeDasharray="3 3" stroke="rgba(255,255,255,0.08)" />
|
||||
|
||||
<XAxis
|
||||
dataKey="i"
|
||||
type="number"
|
||||
domain={[1, "dataMax"]}
|
||||
allowDecimals={false}
|
||||
tick={{ fill: "#a1a1aa" }}
|
||||
/>
|
||||
|
||||
<YAxis
|
||||
tick={{ fill: "#a1a1aa" }}
|
||||
domain={
|
||||
kpi?.cycleTime
|
||||
? [
|
||||
Math.max(0, kpi.cycleTime * (1 - TOL) - 2),
|
||||
kpi.cycleTime * (1 + TOL) + 2,
|
||||
]
|
||||
: ["auto", "auto"]
|
||||
}
|
||||
/>
|
||||
|
||||
<Tooltip content={<CycleTooltip />} cursor={{ stroke: "rgba(255,255,255,0.15)" }} />
|
||||
|
||||
{/* Ideal center line */}
|
||||
{kpi?.cycleTime ? (
|
||||
<>
|
||||
<ReferenceLine y={kpi.cycleTime} stroke="rgba(18,209,142,0.6)" strokeWidth={2} />
|
||||
|
||||
{/* ±10% tolerance band lines */}
|
||||
<ReferenceLine
|
||||
y={kpi.cycleTime * (1 - TOL)}
|
||||
stroke="rgba(247,181,0,0.7)"
|
||||
strokeDasharray="6 6"
|
||||
/>
|
||||
<ReferenceLine
|
||||
y={kpi.cycleTime * (1 + TOL)}
|
||||
stroke="rgba(247,181,0,0.7)"
|
||||
strokeDasharray="6 6"
|
||||
/>
|
||||
</>
|
||||
) : null}
|
||||
|
||||
{/* Optional: ideal line from series */}
|
||||
<Line
|
||||
dataKey="ideal"
|
||||
dot={false}
|
||||
activeDot={false}
|
||||
stroke="rgba(255,255,255,0.35)"
|
||||
/>
|
||||
|
||||
|
||||
{/* ONE scatter so hover always matches */}
|
||||
<Scatter
|
||||
dataKey="actual"
|
||||
isAnimationActive={false}
|
||||
activeShape={<ActiveRing />}
|
||||
shape={(props: any) => {
|
||||
const { cx, cy, payload } = props;
|
||||
const meta = BUCKET[payload.bucket as keyof typeof BUCKET] ?? BUCKET.unknown;
|
||||
|
||||
return (
|
||||
<circle
|
||||
cx={cx}
|
||||
cy={cy}
|
||||
r={5}
|
||||
fill={meta.dot}
|
||||
style={{ filter: `drop-shadow(0 0 8px ${meta.glow})` }}
|
||||
/>
|
||||
);
|
||||
}}
|
||||
/>
|
||||
</ComposedChart>
|
||||
</ResponsiveContainer>
|
||||
</div>
|
||||
|
||||
<div className="text-xs text-zinc-400">
|
||||
Tip: la línea tenue es el ideal. Cada punto es un ciclo real.
|
||||
</div>
|
||||
</div>
|
||||
</Modal>
|
||||
<Modal
|
||||
open={open === "impact"}
|
||||
onClose={() => setOpen(null)}
|
||||
title="Impacto en Producción"
|
||||
>
|
||||
<div className="space-y-4">
|
||||
<div className="grid grid-cols-1 gap-3 md:grid-cols-3">
|
||||
<div className="rounded-xl border border-white/10 bg-white/5 p-4">
|
||||
<div className="text-xs text-zinc-400">Tiempo extra total</div>
|
||||
<div className="mt-2 text-2xl font-semibold text-white">
|
||||
{Math.round(impactAgg.total)}s
|
||||
</div>
|
||||
</div>
|
||||
|
||||
<div className="rounded-xl border border-white/10 bg-white/5 p-4">
|
||||
<div className="text-xs text-zinc-400">Microstops</div>
|
||||
<div className="mt-2 text-2xl font-semibold text-white">
|
||||
{Math.round((impactAgg.rows.find(r => r.name === "Microstop")?.seconds ?? 0))}s
|
||||
</div>
|
||||
</div>
|
||||
|
||||
<div className="rounded-xl border border-white/10 bg-white/5 p-4">
|
||||
<div className="text-xs text-zinc-400">Macroparos</div>
|
||||
<div className="mt-2 text-2xl font-semibold text-white">
|
||||
{Math.round((impactAgg.rows.find(r => r.name === "Macrostop")?.seconds ?? 0))}s
|
||||
</div>
|
||||
</div>
|
||||
</div>
|
||||
|
||||
<div className="h-[380px] rounded-3xl border border-white/10 bg-black/30 p-4 shadow-[0_0_30px_rgba(0,0,0,0.6)] backdrop-blur">
|
||||
<ResponsiveContainer width="100%" height="100%">
|
||||
<BarChart data={impactAgg.rows}>
|
||||
<CartesianGrid strokeDasharray="3 3" />
|
||||
<XAxis dataKey="name" tick={{ fill: "#a1a1aa" }} />
|
||||
<YAxis tick={{ fill: "#a1a1aa" }} />
|
||||
<Tooltip
|
||||
shared={false}
|
||||
contentStyle={{ background: "rgba(0,0,0,0.85)", border: "1px solid rgba(255,255,255,0.1)" }}
|
||||
labelStyle={{ color: "#fff" }}
|
||||
formatter={(val: any) => [`${Number(val).toFixed(1)}s`, "Tiempo extra"]}
|
||||
/>
|
||||
<Bar dataKey="seconds" radius={[10, 10, 0, 0]} isAnimationActive={false}>
|
||||
{impactAgg.rows.map((row, idx) => {
|
||||
const key =
|
||||
row.name === "Slow" ? "slow" :
|
||||
row.name === "Microstop" ? "microstop" :
|
||||
"macrostop";
|
||||
|
||||
return <Cell key={idx} fill={BUCKET[key].dot} />;
|
||||
})}
|
||||
</Bar>
|
||||
</BarChart>
|
||||
</ResponsiveContainer>
|
||||
</div>
|
||||
|
||||
<div className="text-xs text-zinc-400">
|
||||
Esto es “tiempo perdido” vs ideal, distribuido por tipo de evento.
|
||||
</div>
|
||||
</div>
|
||||
</Modal>
|
||||
|
||||
</>
|
||||
|
||||
)}
|
||||
</div>
|
||||
);
|
||||
|
||||
45
app/api/ingest/cycle/route.ts
Normal file
45
app/api/ingest/cycle/route.ts
Normal file
@@ -0,0 +1,45 @@
|
||||
import { NextResponse } from "next/server";
|
||||
import { prisma } from "@/lib/prisma";
|
||||
|
||||
export async function POST(req: Request) {
|
||||
const apiKey = req.headers.get("x-api-key");
|
||||
if (!apiKey) return NextResponse.json({ ok: false, error: "Missing api key" }, { status: 401 });
|
||||
|
||||
const body = await req.json().catch(() => null);
|
||||
if (!body?.machineId || !body?.cycle) {
|
||||
return NextResponse.json({ ok: false, error: "Invalid payload" }, { status: 400 });
|
||||
}
|
||||
|
||||
const machine = await prisma.machine.findFirst({
|
||||
where: { id: String(body.machineId), apiKey },
|
||||
select: { id: true, orgId: true },
|
||||
});
|
||||
if (!machine) return NextResponse.json({ ok: false, error: "Unauthorized" }, { status: 401 });
|
||||
|
||||
const c = body.cycle;
|
||||
|
||||
const tsMs =
|
||||
(typeof c.timestamp === "number" && c.timestamp) ||
|
||||
(typeof c.ts === "number" && c.ts) ||
|
||||
(typeof c.event_timestamp === "number" && c.event_timestamp) ||
|
||||
undefined;
|
||||
|
||||
const ts = tsMs ? new Date(tsMs) : new Date();
|
||||
|
||||
const row = await prisma.machineCycle.create({
|
||||
data: {
|
||||
orgId: machine.orgId,
|
||||
machineId: machine.id,
|
||||
ts,
|
||||
cycleCount: typeof c.cycle_count === "number" ? c.cycle_count : null,
|
||||
actualCycleTime: Number(c.actual_cycle_time),
|
||||
theoreticalCycleTime: c.theoretical_cycle_time != null ? Number(c.theoretical_cycle_time) : null,
|
||||
workOrderId: c.work_order_id ? String(c.work_order_id) : null,
|
||||
sku: c.sku ? String(c.sku) : null,
|
||||
cavities: typeof c.cavities === "number" ? c.cavities : null,
|
||||
goodDelta: typeof c.good_delta === "number" ? c.good_delta : null,
|
||||
scrapDelta: typeof c.scrap_delta === "number" ? c.scrap_delta : null,
|
||||
},
|
||||
});
|
||||
return NextResponse.json({ ok: true, id: row.id, ts: row.ts });
|
||||
}
|
||||
@@ -1,77 +1,153 @@
|
||||
import { NextResponse } from "next/server";
|
||||
import { prisma } from "@/lib/prisma";
|
||||
|
||||
const normalizeType = (t: any) =>
|
||||
String(t ?? "")
|
||||
.trim()
|
||||
.toLowerCase()
|
||||
.replace(/_/g, "-");
|
||||
|
||||
const CANON_TYPE: Record<string, string> = {
|
||||
// Node-RED
|
||||
"production-stopped": "stop",
|
||||
"oee-drop": "oee-drop",
|
||||
"quality-spike": "quality-spike",
|
||||
"predictive-oee-decline": "predictive-oee-decline",
|
||||
"performance-degradation": "performance-degradation",
|
||||
|
||||
// legacy / synonyms
|
||||
"macroparo": "macrostop",
|
||||
"macro-stop": "macrostop",
|
||||
"microparo": "microstop",
|
||||
"micro-paro": "microstop",
|
||||
"down": "stop",
|
||||
};
|
||||
|
||||
const ALLOWED_TYPES = new Set([
|
||||
"slow-cycle",
|
||||
"microstop",
|
||||
"macrostop",
|
||||
"oee-drop",
|
||||
"quality-spike",
|
||||
"performance-degradation",
|
||||
"predictive-oee-decline",
|
||||
]);
|
||||
|
||||
// thresholds for stop classification (tune later / move to machine config)
|
||||
const MICROSTOP_SEC = 60;
|
||||
const MACROSTOP_SEC = 300;
|
||||
|
||||
export async function POST(req: Request) {
|
||||
const apiKey = req.headers.get("x-api-key");
|
||||
if (!apiKey) return NextResponse.json({ ok: false, error: "Missing api key" }, { status: 401 });
|
||||
if (!apiKey) {
|
||||
return NextResponse.json({ ok: false, error: "Missing api key" }, { status: 401 });
|
||||
}
|
||||
|
||||
const body = await req.json().catch(() => null);
|
||||
if (!body?.machineId || !body?.event) {
|
||||
return NextResponse.json({ ok: false, error: "Invalid payload" }, { status: 400 });
|
||||
}
|
||||
|
||||
|
||||
const machine = await prisma.machine.findFirst({
|
||||
where: { id: String(body.machineId), apiKey },
|
||||
select: { id: true, orgId: true },
|
||||
});
|
||||
if (!machine) return NextResponse.json({ ok: false, error: "Unauthorized" }, { status: 401 });
|
||||
if (!machine) {
|
||||
return NextResponse.json({ ok: false, error: "Unauthorized" }, { status: 401 });
|
||||
}
|
||||
|
||||
|
||||
// Normalize to array (Node-RED sends array of anomalies)
|
||||
const rawEvent = body.event;
|
||||
const events = Array.isArray(rawEvent) ? rawEvent : [rawEvent];
|
||||
|
||||
// Convert ms epoch -> Date if provided
|
||||
const created: { id: string; ts: Date; eventType: string }[] = [];
|
||||
const skipped: any[] = [];
|
||||
|
||||
|
||||
|
||||
const e = body.event;
|
||||
for (const ev of events) {
|
||||
if (!ev || typeof ev !== "object") {
|
||||
skipped.push({ reason: "invalid_event_object" });
|
||||
continue;
|
||||
}
|
||||
|
||||
const ts =
|
||||
typeof e?.data?.timestamp === "number"
|
||||
? new Date(e.data.timestamp)
|
||||
: undefined;
|
||||
const rawType = (ev as any).eventType ?? (ev as any).anomaly_type ?? (ev as any).topic ?? body.topic ?? "";
|
||||
const typ0 = normalizeType(rawType);
|
||||
const typ = CANON_TYPE[typ0] ?? typ0;
|
||||
|
||||
// normalize inputs from event
|
||||
const sev = String(e.severity ?? "").toLowerCase();
|
||||
const typ = String(e.eventType ?? e.anomaly_type ?? "").toLowerCase();
|
||||
const title = String(e.title ?? "").trim();
|
||||
// Determine timestamp
|
||||
const tsMs =
|
||||
(typeof (ev as any)?.timestamp === "number" && (ev as any).timestamp) ||
|
||||
(typeof (ev as any)?.data?.timestamp === "number" && (ev as any).data.timestamp) ||
|
||||
(typeof (ev as any)?.data?.event_timestamp === "number" && (ev as any).data.event_timestamp) ||
|
||||
null;
|
||||
|
||||
const ALLOWED_TYPES = new Set([
|
||||
"slow-cycle",
|
||||
"anomaly-detected",
|
||||
"performance-degradation",
|
||||
"scrap-spike",
|
||||
"down",
|
||||
"microstop",
|
||||
]);
|
||||
const ts = tsMs ? new Date(tsMs) : new Date();
|
||||
|
||||
const ALLOWED_SEVERITIES = new Set(["warning", "critical"]);
|
||||
// Severity defaulting (do not skip on severity — store for audit)
|
||||
let sev = String((ev as any).severity ?? "").trim().toLowerCase();
|
||||
if (!sev) sev = "warning";
|
||||
|
||||
// Drop generic/noise
|
||||
if (!ALLOWED_SEVERITIES.has(sev) || !ALLOWED_TYPES.has(typ)) {
|
||||
return NextResponse.json({ ok: true, skipped: true }, { status: 200 });
|
||||
}
|
||||
|
||||
if (!title) return NextResponse.json({ ok: true, skipped: true }, { status: 200 });
|
||||
|
||||
|
||||
|
||||
const row = await prisma.machineEvent.create({
|
||||
data: {
|
||||
orgId: machine.orgId,
|
||||
machineId: machine.id,
|
||||
ts: ts ?? undefined,
|
||||
|
||||
topic: e.topic ? String(e.topic) : "event",
|
||||
eventType: e.anomaly_type ? String(e.anomaly_type) : "unknown",
|
||||
severity: e.severity ? String(e.severity) : "info",
|
||||
requiresAck: !!e.requires_ack,
|
||||
title: e.title ? String(e.title) : "Event",
|
||||
description: e.description ? String(e.description) : null,
|
||||
|
||||
data: e.data ?? e, // store full blob
|
||||
|
||||
workOrderId: e?.data?.work_order_id ? String(e.data.work_order_id) : null,
|
||||
},
|
||||
});
|
||||
|
||||
return NextResponse.json({ ok: true, id: row.id, ts: row.ts });
|
||||
// Stop classification -> microstop/macrostop
|
||||
let finalType = typ;
|
||||
if (typ === "stop") {
|
||||
const stopSec =
|
||||
(typeof (ev as any)?.data?.stoppage_duration_seconds === "number" && (ev as any).data.stoppage_duration_seconds) ||
|
||||
(typeof (ev as any)?.data?.stop_duration_seconds === "number" && (ev as any).data.stop_duration_seconds) ||
|
||||
null;
|
||||
|
||||
if (stopSec != null) {
|
||||
finalType = stopSec >= MACROSTOP_SEC ? "macrostop" : "microstop";
|
||||
} else {
|
||||
// missing duration -> conservative
|
||||
finalType = "microstop";
|
||||
}
|
||||
}
|
||||
|
||||
if (!ALLOWED_TYPES.has(finalType)) {
|
||||
skipped.push({ reason: "type_not_allowed", typ: finalType, sev });
|
||||
continue;
|
||||
}
|
||||
|
||||
const title =
|
||||
String((ev as any).title ?? "").trim() ||
|
||||
(finalType === "slow-cycle" ? "Slow Cycle Detected" :
|
||||
finalType === "macrostop" ? "Macrostop Detected" :
|
||||
finalType === "microstop" ? "Microstop Detected" :
|
||||
"Event");
|
||||
|
||||
const description = (ev as any).description ? String((ev as any).description) : null;
|
||||
|
||||
// store full blob, ensure object
|
||||
const rawData = (ev as any).data ?? ev;
|
||||
const dataObj = typeof rawData === "string" ? (() => {
|
||||
try { return JSON.parse(rawData); } catch { return { raw: rawData }; }
|
||||
})() : rawData;
|
||||
|
||||
const row = await prisma.machineEvent.create({
|
||||
data: {
|
||||
orgId: machine.orgId,
|
||||
machineId: machine.id,
|
||||
ts,
|
||||
topic: String((ev as any).topic ?? finalType),
|
||||
eventType: finalType,
|
||||
severity: sev,
|
||||
requiresAck: !!(ev as any).requires_ack,
|
||||
title,
|
||||
description,
|
||||
data: dataObj,
|
||||
workOrderId:
|
||||
(ev as any)?.work_order_id ? String((ev as any).work_order_id)
|
||||
: (ev as any)?.data?.work_order_id ? String((ev as any).data.work_order_id)
|
||||
: null,
|
||||
sku:
|
||||
(ev as any)?.sku ? String((ev as any).sku)
|
||||
: (ev as any)?.data?.sku ? String((ev as any).data.sku)
|
||||
: null,
|
||||
},
|
||||
});
|
||||
|
||||
created.push({ id: row.id, ts: row.ts, eventType: row.eventType });
|
||||
}
|
||||
|
||||
return NextResponse.json({ ok: true, createdCount: created.length, created, skippedCount: skipped.length, skipped });
|
||||
}
|
||||
|
||||
@@ -3,17 +3,169 @@ import type { NextRequest } from "next/server";
|
||||
import { prisma } from "@/lib/prisma";
|
||||
import { requireSession } from "@/lib/auth/requireSession";
|
||||
|
||||
function normalizeEvent(row: any) {
|
||||
// -----------------------------
|
||||
// 1) Parse row.data safely
|
||||
// data may be:
|
||||
// - object
|
||||
// - array of objects
|
||||
// - JSON string of either
|
||||
// -----------------------------
|
||||
const raw = row.data;
|
||||
|
||||
let parsed: any = raw;
|
||||
if (typeof raw === "string") {
|
||||
try {
|
||||
parsed = JSON.parse(raw);
|
||||
} catch {
|
||||
parsed = raw; // keep as string if not JSON
|
||||
}
|
||||
}
|
||||
|
||||
// data can be object OR [object]
|
||||
const blob = Array.isArray(parsed) ? parsed[0] : parsed;
|
||||
|
||||
// some payloads nest details under blob.data
|
||||
const inner = blob?.data ?? blob ?? {};
|
||||
|
||||
const normalizeType = (t: any) =>
|
||||
String(t ?? "")
|
||||
.trim()
|
||||
.toLowerCase()
|
||||
.replace(/_/g, "-");
|
||||
|
||||
// -----------------------------
|
||||
// 2) Alias mapping (canonical types)
|
||||
// -----------------------------
|
||||
const ALIAS: Record<string, string> = {
|
||||
// Spanish / synonyms
|
||||
macroparo: "macrostop",
|
||||
"macro-stop": "macrostop",
|
||||
macro_stop: "macrostop",
|
||||
|
||||
microparo: "microstop",
|
||||
"micro-paro": "microstop",
|
||||
micro_stop: "microstop",
|
||||
|
||||
// Node-RED types
|
||||
"production-stopped": "stop", // we'll classify to micro/macro below
|
||||
|
||||
// legacy / generic
|
||||
down: "stop",
|
||||
};
|
||||
|
||||
// -----------------------------
|
||||
// 3) Determine event type from DB or blob
|
||||
// -----------------------------
|
||||
const fromDbType =
|
||||
row.eventType && row.eventType !== "unknown" ? row.eventType : null;
|
||||
|
||||
const fromBlobType =
|
||||
blob?.anomaly_type ??
|
||||
blob?.eventType ??
|
||||
blob?.topic ??
|
||||
inner?.anomaly_type ??
|
||||
inner?.eventType ??
|
||||
null;
|
||||
|
||||
// infer slow-cycle if signature exists
|
||||
const inferredType =
|
||||
fromDbType ??
|
||||
fromBlobType ??
|
||||
((inner?.actual_cycle_time && inner?.theoretical_cycle_time) ||
|
||||
(blob?.actual_cycle_time && blob?.theoretical_cycle_time)
|
||||
? "slow-cycle"
|
||||
: "unknown");
|
||||
|
||||
const eventTypeRaw = normalizeType(inferredType);
|
||||
let eventType = ALIAS[eventTypeRaw] ?? eventTypeRaw;
|
||||
|
||||
// -----------------------------
|
||||
// 4) Optional: classify "stop" into micro/macro based on duration if present
|
||||
// (keeps old rows usable even if they stored production-stopped)
|
||||
// -----------------------------
|
||||
if (eventType === "stop") {
|
||||
const stopSec =
|
||||
(typeof inner?.stoppage_duration_seconds === "number" && inner.stoppage_duration_seconds) ||
|
||||
(typeof blob?.stoppage_duration_seconds === "number" && blob.stoppage_duration_seconds) ||
|
||||
(typeof inner?.stop_duration_seconds === "number" && inner.stop_duration_seconds) ||
|
||||
null;
|
||||
|
||||
// tune these thresholds to match your MES spec
|
||||
const MACROSTOP_SEC = 300; // 5 min
|
||||
eventType = stopSec != null && stopSec >= MACROSTOP_SEC ? "macrostop" : "microstop";
|
||||
}
|
||||
|
||||
// -----------------------------
|
||||
// 5) Severity, title, description, timestamp
|
||||
// -----------------------------
|
||||
const severity =
|
||||
String(
|
||||
(row.severity && row.severity !== "info" ? row.severity : null) ??
|
||||
blob?.severity ??
|
||||
inner?.severity ??
|
||||
"info"
|
||||
)
|
||||
.trim()
|
||||
.toLowerCase();
|
||||
|
||||
const title =
|
||||
String(
|
||||
(row.title && row.title !== "Event" ? row.title : null) ??
|
||||
blob?.title ??
|
||||
inner?.title ??
|
||||
(eventType === "slow-cycle" ? "Slow Cycle Detected" : "Event")
|
||||
).trim();
|
||||
|
||||
const description =
|
||||
row.description ??
|
||||
blob?.description ??
|
||||
inner?.description ??
|
||||
(eventType === "slow-cycle" &&
|
||||
(inner?.actual_cycle_time ?? blob?.actual_cycle_time) &&
|
||||
(inner?.theoretical_cycle_time ?? blob?.theoretical_cycle_time) &&
|
||||
(inner?.delta_percent ?? blob?.delta_percent) != null
|
||||
? `Cycle took ${Number(inner?.actual_cycle_time ?? blob?.actual_cycle_time).toFixed(1)}s (+${Number(inner?.delta_percent ?? blob?.delta_percent)}% vs ${Number(inner?.theoretical_cycle_time ?? blob?.theoretical_cycle_time).toFixed(1)}s objetivo)`
|
||||
: null);
|
||||
|
||||
const ts =
|
||||
row.ts ??
|
||||
(typeof blob?.timestamp === "number" ? new Date(blob.timestamp) : null) ??
|
||||
(typeof inner?.timestamp === "number" ? new Date(inner.timestamp) : null) ??
|
||||
null;
|
||||
|
||||
const workOrderId =
|
||||
row.workOrderId ??
|
||||
blob?.work_order_id ??
|
||||
inner?.work_order_id ??
|
||||
null;
|
||||
|
||||
return {
|
||||
id: row.id,
|
||||
ts,
|
||||
topic: String(row.topic ?? blob?.topic ?? eventType),
|
||||
eventType,
|
||||
severity,
|
||||
title,
|
||||
description,
|
||||
requiresAck: !!row.requiresAck,
|
||||
workOrderId,
|
||||
};
|
||||
}
|
||||
|
||||
|
||||
|
||||
|
||||
export async function GET(
|
||||
_req: NextRequest,
|
||||
{ params }: { params: { machineId: string } }
|
||||
{ params }: { params: Promise<{ machineId: string }> }
|
||||
) {
|
||||
const session = await requireSession();
|
||||
if (!session) {
|
||||
return NextResponse.json({ ok: false, error: "Unauthorized" }, { status: 401 });
|
||||
}
|
||||
|
||||
const { machineId } = params;
|
||||
|
||||
const { machineId } = await params;
|
||||
|
||||
const machine = await prisma.machine.findFirst({
|
||||
where: { id: machineId, orgId: session.orgId },
|
||||
@@ -51,18 +203,89 @@ export async function GET(
|
||||
return NextResponse.json({ ok: false, error: "Not found" }, { status: 404 });
|
||||
}
|
||||
|
||||
const events = await prisma.machineEvent.findMany({
|
||||
where: {
|
||||
orgId: session.orgId,
|
||||
machineId,
|
||||
severity: { in: ["warning", "critical"] },
|
||||
eventType: { in: ["slow-cycle", "anomaly-detected", "performance-degradation", "scrap-spike", "down", "microstop"] },
|
||||
},
|
||||
orderBy: { ts: "desc" },
|
||||
take: 30,
|
||||
select: { /* same as now */ },
|
||||
const rawEvents = await prisma.machineEvent.findMany({
|
||||
where: {
|
||||
orgId: session.orgId,
|
||||
machineId,
|
||||
},
|
||||
orderBy: { ts: "desc" },
|
||||
take: 100, // pull more, we'll filter after normalization
|
||||
select: {
|
||||
id: true,
|
||||
ts: true,
|
||||
topic: true,
|
||||
eventType: true,
|
||||
severity: true,
|
||||
title: true,
|
||||
description: true,
|
||||
requiresAck: true,
|
||||
data: true,
|
||||
workOrderId: true,
|
||||
},
|
||||
});
|
||||
|
||||
const normalized = rawEvents.map(normalizeEvent);
|
||||
|
||||
const ALLOWED_TYPES = new Set([
|
||||
"slow-cycle",
|
||||
"microstop",
|
||||
"macrostop",
|
||||
"oee-drop",
|
||||
"quality-spike",
|
||||
"performance-degradation",
|
||||
"predictive-oee-decline",
|
||||
]);
|
||||
|
||||
const events = normalized
|
||||
.filter((e) => ALLOWED_TYPES.has(e.eventType))
|
||||
// keep slow-cycle even if severity is info, otherwise require warning/critical/error
|
||||
.filter((e) =>
|
||||
["slow-cycle", "microstop", "macrostop"].includes(e.eventType) ||
|
||||
["warning", "critical", "error"].includes(e.severity)
|
||||
)
|
||||
.slice(0, 30);
|
||||
|
||||
|
||||
const rawCycles = await prisma.machineCycle.findMany({
|
||||
where: { orgId: session.orgId, machineId },
|
||||
orderBy: { ts: "desc" },
|
||||
take: 200,
|
||||
select: {
|
||||
ts: true,
|
||||
cycleCount: true,
|
||||
actualCycleTime: true,
|
||||
theoreticalCycleTime: true,
|
||||
workOrderId: true,
|
||||
sku: true,
|
||||
},
|
||||
});
|
||||
|
||||
// chart-friendly: oldest -> newest + numeric timestamps
|
||||
const cycles = rawCycles
|
||||
.slice()
|
||||
.reverse()
|
||||
.map((c) => ({
|
||||
ts: c.ts, // keep Date for “time ago” UI
|
||||
t: c.ts.getTime(), // numeric x-axis for charts
|
||||
cycleCount: c.cycleCount ?? null,
|
||||
actual: c.actualCycleTime, // rename to what chart expects
|
||||
ideal: c.theoreticalCycleTime ?? null,
|
||||
workOrderId: c.workOrderId ?? null,
|
||||
sku: c.sku ?? null,
|
||||
}
|
||||
));
|
||||
|
||||
const latestKpi = machine.kpiSnapshots[0] ?? null;
|
||||
|
||||
// rawCycles is ordered DESC, so [0] is the most recent cycle row
|
||||
const latestCycleIdeal = rawCycles[0]?.theoreticalCycleTime ?? null;
|
||||
|
||||
// REAL effective value (not mock): prefer KPI if present, else fallback to cycles table
|
||||
const effectiveCycleTime = latestKpi?.cycleTime ?? latestCycleIdeal ?? null;
|
||||
|
||||
|
||||
|
||||
|
||||
return NextResponse.json({
|
||||
ok: true,
|
||||
machine: {
|
||||
@@ -72,7 +295,14 @@ export async function GET(
|
||||
location: machine.location,
|
||||
latestHeartbeat: machine.heartbeats[0] ?? null,
|
||||
latestKpi: machine.kpiSnapshots[0] ?? null,
|
||||
effectiveCycleTime
|
||||
|
||||
},
|
||||
events,
|
||||
cycles
|
||||
});
|
||||
|
||||
}
|
||||
|
||||
|
||||
|
||||
|
||||
@@ -24,3 +24,8 @@ body {
|
||||
color: var(--foreground);
|
||||
font-family: Arial, Helvetica, sans-serif;
|
||||
}
|
||||
|
||||
/* Hide scrollbar but keep scrolling */
|
||||
.no-scrollbar::-webkit-scrollbar { display: none; }
|
||||
.no-scrollbar { -ms-overflow-style: none; scrollbar-width: none; }
|
||||
|
||||
|
||||
Reference in New Issue
Block a user