174 lines
7.5 KiB
Plaintext
174 lines
7.5 KiB
Plaintext
-- ============================================================================
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-- SIMPLIFIED MIGRATION FOR BEEKEEPER STUDIO
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-- Database: machine_data
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-- Version: 2.0 - Beekeeper Compatible
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-- ============================================================================
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-- ----------------------------------------------------------------------------
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-- Table 1: KPI Snapshots
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-- ----------------------------------------------------------------------------
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CREATE TABLE IF NOT EXISTS kpi_snapshots (
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id INT AUTO_INCREMENT PRIMARY KEY,
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timestamp BIGINT NOT NULL COMMENT 'Unix timestamp in milliseconds',
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work_order_id VARCHAR(255),
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oee_percent DECIMAL(5,2) DEFAULT 0,
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availability_percent DECIMAL(5,2) DEFAULT 0,
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performance_percent DECIMAL(5,2) DEFAULT 0,
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quality_percent DECIMAL(5,2) DEFAULT 0,
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cycle_count INT DEFAULT 0,
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good_parts INT DEFAULT 0,
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scrap_count INT DEFAULT 0,
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operating_time DECIMAL(10,2) DEFAULT 0 COMMENT 'Accumulated seconds in state 1',
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downtime DECIMAL(10,2) DEFAULT 0 COMMENT 'Accumulated seconds in state 0 while tracking',
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machine_state INT DEFAULT 0 COMMENT 'Current machine state: 0 or 1',
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created_at TIMESTAMP DEFAULT CURRENT_TIMESTAMP,
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INDEX idx_timestamp (timestamp),
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INDEX idx_work_order (work_order_id),
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INDEX idx_created_at (created_at)
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) ENGINE=InnoDB DEFAULT CHARSET=utf8mb4;
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-- ----------------------------------------------------------------------------
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-- Table 2: Alert History
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-- ----------------------------------------------------------------------------
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CREATE TABLE IF NOT EXISTS alert_history (
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id INT AUTO_INCREMENT PRIMARY KEY,
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timestamp BIGINT NOT NULL COMMENT 'Unix timestamp in milliseconds',
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alert_type VARCHAR(100) NOT NULL,
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description TEXT,
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severity VARCHAR(20) NOT NULL COMMENT 'info, warning, critical',
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source VARCHAR(50) NOT NULL COMMENT 'manual or automatic',
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work_order_id VARCHAR(255),
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acknowledged BOOLEAN DEFAULT 0,
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acknowledged_at BIGINT,
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acknowledged_by VARCHAR(100),
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auto_resolved BOOLEAN DEFAULT 0,
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resolved_at BIGINT,
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created_at TIMESTAMP DEFAULT CURRENT_TIMESTAMP,
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INDEX idx_timestamp (timestamp),
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INDEX idx_severity (severity),
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INDEX idx_acknowledged (acknowledged),
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INDEX idx_work_order (work_order_id),
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INDEX idx_source (source)
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) ENGINE=InnoDB DEFAULT CHARSET=utf8mb4;
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-- ----------------------------------------------------------------------------
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-- Table 3: Shift Definitions
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-- ----------------------------------------------------------------------------
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CREATE TABLE IF NOT EXISTS shift_definitions (
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id INT AUTO_INCREMENT PRIMARY KEY,
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shift_name VARCHAR(50) NOT NULL,
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start_hour INT NOT NULL COMMENT '0-23',
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start_minute INT NOT NULL DEFAULT 0,
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end_hour INT NOT NULL COMMENT '0-23',
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end_minute INT NOT NULL DEFAULT 0,
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created_at TIMESTAMP DEFAULT CURRENT_TIMESTAMP,
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UNIQUE KEY unique_shift_name (shift_name)
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) ENGINE=InnoDB DEFAULT CHARSET=utf8mb4;
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INSERT IGNORE INTO shift_definitions (id, shift_name, start_hour, start_minute, end_hour, end_minute) VALUES
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(1, 'Day Shift', 6, 0, 15, 0),
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(2, 'Evening Shift', 15, 0, 23, 0),
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(3, 'Night Shift', 23, 0, 6, 0);
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-- ----------------------------------------------------------------------------
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-- Table 4: Session State (For crash recovery)
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-- ----------------------------------------------------------------------------
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CREATE TABLE IF NOT EXISTS session_state (
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id INT AUTO_INCREMENT PRIMARY KEY,
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session_key VARCHAR(50) NOT NULL COMMENT 'Always "current_session"',
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work_order_id VARCHAR(255),
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cycle_count INT DEFAULT 0,
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production_start_time BIGINT COMMENT 'Unix timestamp',
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operating_time DECIMAL(10,2) DEFAULT 0,
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downtime DECIMAL(10,2) DEFAULT 0,
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last_update_time BIGINT,
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tracking_enabled BOOLEAN DEFAULT 0,
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machine_state INT DEFAULT 0,
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scrap_prompt_issued_for VARCHAR(255),
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current_session_id VARCHAR(100),
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updated_at TIMESTAMP DEFAULT CURRENT_TIMESTAMP ON UPDATE CURRENT_TIMESTAMP,
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UNIQUE KEY unique_session (session_key)
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) ENGINE=InnoDB DEFAULT CHARSET=utf8mb4;
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INSERT IGNORE INTO session_state (session_key, work_order_id, cycle_count, tracking_enabled)
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VALUES ('current_session', NULL, 0, 0);
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-- ----------------------------------------------------------------------------
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-- Table 5: Stop Events (Intelligent downtime categorization)
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-- ----------------------------------------------------------------------------
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CREATE TABLE IF NOT EXISTS stop_events (
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id INT AUTO_INCREMENT PRIMARY KEY,
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work_order_id VARCHAR(255),
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session_id VARCHAR(100),
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stop_time BIGINT NOT NULL COMMENT 'Unix timestamp',
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resume_time BIGINT COMMENT 'Unix timestamp when resumed',
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duration DECIMAL(10,2) COMMENT 'Duration in seconds',
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reason_category VARCHAR(20) NOT NULL COMMENT 'planned or unplanned',
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reason_detail VARCHAR(100) NOT NULL,
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affects_availability BOOLEAN NOT NULL,
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operator_notes TEXT,
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created_at TIMESTAMP DEFAULT CURRENT_TIMESTAMP,
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INDEX idx_work_order (work_order_id),
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INDEX idx_session (session_id),
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INDEX idx_stop_time (stop_time),
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INDEX idx_category (reason_category)
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) ENGINE=InnoDB DEFAULT CHARSET=utf8mb4;
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-- ----------------------------------------------------------------------------
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-- Table 6: Production Sessions (Session management)
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-- ----------------------------------------------------------------------------
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CREATE TABLE IF NOT EXISTS production_sessions (
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id INT AUTO_INCREMENT PRIMARY KEY,
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session_id VARCHAR(100) UNIQUE NOT NULL,
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work_order_id VARCHAR(255),
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start_time BIGINT NOT NULL COMMENT 'Unix timestamp',
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end_time BIGINT COMMENT 'Unix timestamp',
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duration DECIMAL(10,2) COMMENT 'Duration in seconds',
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cycles_completed INT DEFAULT 0,
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reason_for_start VARCHAR(50),
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reason_for_end VARCHAR(50),
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operating_time DECIMAL(10,2) DEFAULT 0,
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downtime DECIMAL(10,2) DEFAULT 0,
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created_at TIMESTAMP DEFAULT CURRENT_TIMESTAMP,
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INDEX idx_work_order (work_order_id),
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INDEX idx_session (session_id),
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INDEX idx_start_time (start_time)
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) ENGINE=InnoDB DEFAULT CHARSET=utf8mb4;
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-- ----------------------------------------------------------------------------
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-- Table 7: Cycle Anomalies (Hardware irregularity tracking)
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-- ----------------------------------------------------------------------------
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CREATE TABLE IF NOT EXISTS cycle_anomalies (
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id INT AUTO_INCREMENT PRIMARY KEY,
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work_order_id VARCHAR(255),
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session_id VARCHAR(100),
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cycle_number INT NOT NULL,
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expected_time DECIMAL(10,2),
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actual_time DECIMAL(10,2),
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deviation_percent DECIMAL(5,2),
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anomaly_type VARCHAR(50),
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timestamp BIGINT NOT NULL COMMENT 'Unix timestamp',
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notes TEXT,
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created_at TIMESTAMP DEFAULT CURRENT_TIMESTAMP,
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INDEX idx_work_order (work_order_id),
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INDEX idx_session (session_id),
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INDEX idx_timestamp (timestamp),
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INDEX idx_anomaly_type (anomaly_type)
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) ENGINE=InnoDB DEFAULT CHARSET=utf8mb4;
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-- ----------------------------------------------------------------------------
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-- Table 8: Update work_orders table
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-- NOTE: Run these ONE AT A TIME and ignore errors if columns already exist
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-- ----------------------------------------------------------------------------
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-- Add new columns (run these individually, ignore "duplicate column" errors)
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-- ALTER TABLE work_orders ADD COLUMN scrap_count INT DEFAULT 0;
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-- ALTER TABLE work_orders ADD COLUMN total_sessions INT DEFAULT 0;
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-- ALTER TABLE work_orders ADD COLUMN total_operating_time DECIMAL(10,2) DEFAULT 0;
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-- ALTER TABLE work_orders ADD COLUMN total_downtime DECIMAL(10,2) DEFAULT 0;
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-- ALTER TABLE work_orders ADD COLUMN avg_session_duration DECIMAL(10,2) DEFAULT 0;
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-- ============================================================================
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-- END OF MIGRATION
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-- ============================================================================
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