47 lines
1.7 KiB
Plaintext
47 lines
1.7 KiB
Plaintext
// High Scrap Detection - Add to complete-work-order handler
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// This code should be added to the "Work Order buttons" function
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// in the "complete-work-order" case
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// After calculating final counts, check for high scrap
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const targetQty = Number(order.target) || 0;
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const scrapCount = Number(order.scrap) || 0;
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const scrapPercent = targetQty > 0 ? (scrapCount / targetQty) * 100 : 0;
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// Trigger: Scrap > 10% of target quantity
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if (scrapPercent > 10 && targetQty > 0) {
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const severity = scrapPercent > 25 ? 'critical' : 'warning';
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const highScrapAnomaly = {
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anomaly_type: 'high-scrap',
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severity: severity,
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title: `High Waste Detected`,
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description: `Work order completed with ${scrapCount} scrap parts (${scrapPercent.toFixed(1)}% of target ${targetQty}). Why is there so much waste?`,
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data: {
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scrap_count: scrapCount,
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target_quantity: targetQty,
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scrap_percent: Math.round(scrapPercent * 10) / 10,
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good_parts: Number(order.good) || 0,
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total_cycles: global.get("cycleCount") || 0
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},
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kpi_snapshot: {
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oee: (msg.kpis && msg.kpis.oee) || 0,
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availability: (msg.kpis && msg.kpis.availability) || 0,
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performance: (msg.kpis && msg.kpis.performance) || 0,
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quality: (msg.kpis && msg.kpis.quality) || 0
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},
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work_order_id: order.id,
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cycle_count: global.get("cycleCount") || 0,
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timestamp: Date.now(),
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status: 'active'
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};
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// Send to Event Logger
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// This would be a separate output from the complete-work-order handler
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return {
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topic: "anomaly-detected",
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payload: [highScrapAnomaly]
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};
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}
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return null;
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