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OEE
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Availability
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Current Work Order

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SKU
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Cycle Time
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Good Parts
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ProductionSTOPPED
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Work Order Complete

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{{ scrapPrompt.orderId }}

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Produced {{ scrapPrompt.produced }} of {{ scrapPrompt.target }} pieces

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Were there any scrap parts?
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{{ scrapPrompt.scrapCount || 0 }}
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{{ scrapPrompt.error }}
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Production

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Scrap

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Efficiency

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Quality

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Help

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About this Dashboard

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This interface tracks Overall Equipment Effectiveness metrics, production progress, and incident logging for injection molding operations. Navigate between tabs using the sidebar to access work orders, real-time monitoring, performance graphs, incident reporting, and machine configuration.

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Getting Started with a Work Order

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Go to the Work Orders tab and upload an Excel file with your work orders, or select from existing orders in the table. Click Load to activate a work order, then navigate to the Home tab where you'll see the current work order details. Before starting production, configure your mold settings in the Settings tab by selecting a mold preset or entering cavity counts manually.

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Running Production

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On the Home tab, press the START button to begin production. The system tracks cycle counts, good parts, scrap, and progress toward your target quantity. Press STOP to pause production. Monitor real-time KPIs including OEE, Availability, Performance, and Quality metrics displayed on the dashboard.

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Logging Incidents

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Use the Alerts tab to record production incidents. Quick-log common issues with preset buttons like Material Out, Machine Stopped, or Emergency Stop. For detailed logging, select an alert type from the dropdown, add notes, and submit. All incidents are timestamped and contribute to availability and OEE calculations.

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Configuring Molds

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In the Settings tab, use the Mold Presets section to search for your mold by manufacturer and name. Select a preset to automatically load cavity counts, or manually adjust the Mold Configuration fields below. If your mold isn't available, use the Add Mold button in the Integrations section to create a new preset with manufacturer, name, and cavity details.

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Viewing Performance Data

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The Graphs tab displays historical OEE trends broken down by Availability, Performance, and Quality. Use these charts to identify patterns, track improvements, and diagnose recurring issues affecting your production efficiency.

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Settings

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Mold Presets

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Select a manufacturer and mold from the dropdowns above.

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Mold Configuration

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Integrations

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Can't find the mold you're looking for?

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Work Orders

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IDSKUTARGETGOODSCRAPPROGRESSSTATUSLAST UPDATE
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node.status({ fill: \"green\", shape: \"dot\", text: `Saved: ${active}/${total}` });\n\n msg.payload = { saved: true, total, active };\n return msg;\n}\n\n// Handle preset selection\nif (msg.topic === \"selectMoldPreset\" && msg.payload) {\n const preset = msg.payload;\n const total = Number(preset.theoretical_cavities || 0);\n const active = Number(preset.functional_cavities || 0);\n\n // Store globally\n global.set(\"moldTotal\", total);\n global.set(\"moldActive\", active);\n\n node.status({ fill: \"blue\", shape: \"dot\", text: `Preset: ${preset.mold_name}` });\n\n // Send to UI to update fields\n msg.topic = \"moldPresetSelected\";\n msg.payload = { total, active, presetName: preset.mold_name };\n return msg;\n}\n\nnode.status({ fill: \"red\", shape: \"ring\", text: \"Invalid payload\" });\nreturn null;\n", "outputs": 1, "timeout": 0, "noerr": 0, "initialize": "", "finalize": "", "libs": [], "x": 910, "y": 120, "wires": [ [ "b2c3d4e5f6a7b8c9" ] ] }, { "id": "a1b2c3d4e5f6a7b8", "type": "function", "z": "cac3a4383120cb57", "g": "28c173789034639c", "name": "Mold Presets Handler", "func": "const topic = msg.topic || '';\nconst payload = msg.payload || {};\n\n// ===== IGNORE NON-MOLD TOPICS SILENTLY =====\n// These are KPI/dashboard messages not meant for this handler\nconst ignoredTopics = [\n 'machineStatus',\n 'kpis',\n 'chartsData',\n 'activeWorkOrder',\n 'workOrderCycle',\n 'workOrdersList',\n 'scrapPrompt',\n 'uploadStatus'\n];\n\nif (ignoredTopics.includes(topic) || topic === '') {\n return null; // Silent ignore\n}\n\n// Log only mold-related requests\nnode.warn(`Received: ${topic}`);\n\n// CRITICAL: Use a processing lock to prevent simultaneous requests\nlet dedupeKey = topic;\nif (topic === 'addMoldPreset') {\n dedupeKey = `add_${payload.manufacturer}_${payload.mold_name}`;\n} else if (topic === 'getMoldsByManufacturer') {\n dedupeKey = `getmolds_${payload.manufacturer}`;\n}\n\nconst lockKey = `lock_${dedupeKey}`;\nconst lastRequestKey = `last_request_${dedupeKey}`;\n\n// Check if currently processing this request\nif (flow.get(lockKey) === true) {\n node.warn(`${topic} already processing - duplicate blocked`);\n return null;\n}\n\n// Check timing\nconst now = Date.now();\nconst lastRequestTime = flow.get(lastRequestKey) || 0;\nif (now - lastRequestTime < 2000) {\n node.warn(`Duplicate ${topic} request ignored (within 2s)`);\n return null;\n}\n\n// Set lock IMMEDIATELY before any async operations\nflow.set(lockKey, true);\nflow.set(lastRequestKey, now);\n\n// Release lock after 3 seconds (safety timeout)\nsetTimeout(() => {\n flow.set(lockKey, false);\n}, 3000);\n\n// Load all presets (legacy)\nif (topic === 'loadMoldPresets') {\n msg._originalTopic = 'loadMoldPresets';\n msg.topic = 'SELECT * FROM mold_presets ORDER BY manufacturer, mold_name;';\n node.warn('Querying all presets');\n return msg;\n}\n\n// Search/filter presets (legacy)\nif (topic === 'searchMoldPresets') {\n const filters = msg.payload || {};\n const searchTerm = (filters.searchTerm || '').trim().replace(/['\\\"\\\\\\\\]/g, '');\n const manufacturer = (filters.manufacturer || '').replace(/['\\\"\\\\\\\\]/g, '');\n const theoreticalCavities = filters.theoreticalCavities || '';\n\n let query = 'SELECT * FROM mold_presets WHERE 1=1';\n\n if (searchTerm) {\n const searchPattern = `%${searchTerm}%`;\n query += ` AND (mold_name LIKE '${searchPattern.replace(/'/g, \"''\")}' OR manufacturer LIKE '${searchPattern.replace(/'/g, \"''\")}')`;\n }\n\n if (manufacturer && manufacturer !== 'All') {\n query += ` AND manufacturer = '${manufacturer.replace(/'/g, \"''\")}'`;\n }\n\n if (theoreticalCavities && theoreticalCavities !== '') {\n const cavities = Number(theoreticalCavities);\n if (!isNaN(cavities)) {\n query += ` AND theoretical_cavities = ${cavities}`;\n }\n }\n\n query += ' ORDER BY manufacturer, mold_name;';\n\n msg._originalTopic = 'searchMoldPresets';\n msg.topic = query;\n return msg;\n}\n\n// Get unique manufacturers for dropdown\nif (topic === 'getManufacturers') {\n msg._originalTopic = 'getManufacturers';\n msg.topic = 'SELECT DISTINCT manufacturer FROM mold_presets ORDER BY manufacturer;';\n node.warn('Querying manufacturers');\n return msg;\n}\n\n// Get molds for a specific manufacturer\nif (topic === 'getMoldsByManufacturer') {\n const data = msg.payload || {};\n const manufacturerRaw = (data.manufacturer || '').trim();\n if (!manufacturerRaw) {\n node.warn('No manufacturer provided');\n return null;\n }\n\n const manufacturerSafe = manufacturerRaw.replace(/['\\\"\\\\\\\\]/g, '').replace(/'/g, \"''\");\n\n msg._originalTopic = 'getMoldsByManufacturer';\n msg.topic = `SELECT * FROM mold_presets WHERE manufacturer = '${manufacturerSafe}' ORDER BY mold_name;`;\n node.warn(`Querying molds for: ${manufacturerSafe}`);\n return msg;\n}\n\n// Add a new mold preset - CRITICAL: Strong deduplication\nif (topic === 'addMoldPreset') {\n const data = msg.payload || {};\n const manufacturerRaw = (data.manufacturer || '').trim();\n const moldNameRaw = (data.mold_name || '').trim();\n const theoreticalRaw = (data.theoretical || '').trim();\n const activeRaw = (data.active || '').trim();\n\n if (!manufacturerRaw || !moldNameRaw || !theoreticalRaw || !activeRaw) {\n node.status({ fill: 'red', shape: 'ring', text: 'Missing value' });\n node.warn('Missing required fields');\n return null;\n }\n\n // Additional safety check for already-processed flag\n if (msg._addMoldProcessed) {\n node.warn('addMoldPreset already processed flag detected, ignoring');\n return null;\n }\n msg._addMoldProcessed = true;\n\n const manufacturerSafe = manufacturerRaw.replace(/['\\\"\\\\\\\\]/g, '').replace(/'/g, \"''\");\n const moldNameSafe = moldNameRaw.replace(/['\\\"\\\\\\\\]/g, '').replace(/'/g, \"''\");\n const theoreticalSafe = theoreticalRaw.replace(/['\\\"\\\\\\\\]/g, '').replace(/'/g, \"''\");\n const activeSafe = activeRaw.replace(/['\\\"\\\\\\\\]/g, '').replace(/'/g, \"''\");\n\n msg._originalTopic = 'addMoldPreset';\n msg.topic =\n \"INSERT INTO mold_presets (manufacturer, mold_name, theoretical_cavities, functional_cavities) \" +\n \"VALUES ('\" + manufacturerSafe + \"', '\" + moldNameSafe + \"', \" + theoreticalSafe + \", \" + activeSafe + \");\";\n\n node.status({ fill: 'blue', shape: 'dot', text: 'Inserting mold...' });\n node.warn(`Inserting: ${manufacturerSafe} - ${moldNameSafe}`);\n return msg;\n}\n\nnode.warn(`Unknown topic: ${topic}`);\nreturn null;", "outputs": 1, "timeout": 0, "noerr": 0, "initialize": "", "finalize": "", "libs": [], "x": 840, "y": 180, "wires": [ [ "c9d8e7f6a5b4c3d2" ] ] }, { "id": "c9d8e7f6a5b4c3d2", "type": "mysql", "z": "cac3a4383120cb57", "g": "28c173789034639c", "mydb": "00d8ad2b0277f906", "name": "Mold Presets DB", "x": 1050, "y": 180, "wires": [ [ "b2c3d4e5f6a7b8c9" ] ] }, { "id": "b2c3d4e5f6a7b8c9", "type": "function", "z": "cac3a4383120cb57", "g": "28c173789034639c", "name": "Process DB Results", "func": "// Replace function in \"Process DB Results\" node\n\nconst originalTopic = msg._originalTopic || '';\nconst dbResults = Array.isArray(msg.payload) ? msg.payload : [];\n\nif (!originalTopic) {\n return null;\n}\n\n// IMPORTANT: Clear socketid to prevent loops back to sender\ndelete msg._socketid;\ndelete msg.socketid;\n\n// Manufacturers query → list for first dropdown\nif (originalTopic === 'getManufacturers') {\n const manufacturers = dbResults\n .map(row => row.manufacturer)\n .filter((mfg, index, arr) => mfg && arr.indexOf(mfg) === index)\n .sort();\n\n msg.topic = 'manufacturersList';\n msg.payload = manufacturers;\n\n node.status({ fill: 'green', shape: 'dot', text: `${manufacturers.length} manufacturers` });\n return msg;\n}\n\n// Preset lists (legacy load/search)\nif (originalTopic === 'loadMoldPresets' || originalTopic === 'searchMoldPresets') {\n const presets = dbResults.map(row => ({\n mold_name: row.mold_name || '',\n manufacturer: row.manufacturer || '',\n theoretical_cavities: Number(row.theoretical_cavities) || 0,\n functional_cavities: Number(row.functional_cavities) || 0\n }));\n\n msg.topic = 'moldPresetsList';\n msg.payload = presets;\n\n node.status({ fill: 'green', shape: 'dot', text: `${presets.length} presets found` });\n return msg;\n}\n\n// Molds for selected manufacturer\nif (originalTopic === 'getMoldsByManufacturer') {\n const presets = dbResults.map(row => ({\n mold_name: row.mold_name || '',\n manufacturer: row.manufacturer || '',\n theoretical_cavities: Number(row.theoretical_cavities) || 0,\n functional_cavities: Number(row.functional_cavities) || 0\n }));\n\n msg.topic = 'moldPresetsList';\n msg.payload = presets;\n\n node.status({ fill: 'blue', shape: 'dot', text: `${presets.length} molds for manufacturer` });\n return msg;\n}\n\n// Result of inserting a new mold\nif (originalTopic === 'addMoldPreset') {\n msg.topic = 'addMoldResult';\n msg.payload = {\n success: true,\n result: msg.payload\n };\n\n node.status({ fill: 'green', shape: 'dot', text: 'Mold added' });\n return msg;\n}\n\nnode.status({ fill: 'yellow', shape: 'ring', text: 'Unknown topic: ' + originalTopic });\nreturn null;", "outputs": 1, "timeout": 0, "noerr": 0, "initialize": "", "finalize": "", "libs": [], "x": 1200, "y": 100, "wires": [ [ "0b5740c4a2b298b7" ] ] }, { "id": "0a5caf3e23c68e6e", "type": "link out", "z": "cac3a4383120cb57", "g": "ec32d0a62eacfb22", "name": "link out 1", "mode": "link", "links": [ "7311641fd09b4d3a" ], "x": 325, "y": 280, "wires": [] }, { "id": "7311641fd09b4d3a", "type": "link in", "z": "cac3a4383120cb57", "g": "28c173789034639c", "name": "link in 1", "links": [ "0a5caf3e23c68e6e" ], "x": 755, "y": 120, "wires": [ [ "eaebd8c719c3d135", "a1b2c3d4e5f6a7b8" ] ] }, { "id": "9bbd4fade968036d", "type": "function", "z": "cac3a4383120cb57", "g": "b7ab5e0cc02b9508", "name": "Work Order buttons", "func": "switch (msg.action) {\n case \"upload-excel\":\n msg._mode = \"upload\";\n return [msg, null, null, null];\n case \"refresh-work-orders\":\n msg._mode = \"select\";\n msg.topic = \"SELECT * FROM work_orders ORDER BY created_at DESC;\";\n return [null, msg, null, null];\n case \"start-work-order\": {\n msg._mode = \"start\";\n const order = msg.payload || {};\n if (!order.id) {\n node.error(\"No work order id supplied for start\", msg);\n return [null, null, null, null];\n }\n msg.startOrder = order;\n\n // SQL with bound parameter for safety\n msg.topic = \"UPDATE work_orders SET status = CASE WHEN work_order_id = ? THEN 'RUNNING' ELSE 'PENDING' END, updated_at = CASE WHEN work_order_id = ? THEN NOW() ELSE updated_at END WHERE status <> 'DONE'\";\n msg.payload = [order.id, order.id];\n\n global.set(\"activeWorkOrder\", order);\n global.set(\"cycleCount\", 0);\n flow.set(\"lastMachineState\", 0);\n global.set(\"scrapPromptIssuedFor\", null);\n return [null, null, msg, null];\n }\n case \"complete-work-order\": {\n msg._mode = \"complete\";\n const order = msg.payload || {};\n if (!order.id) {\n node.error(\"No work order id supplied for complete\", msg);\n return [null, null, null, null];\n }\n msg.completeOrder = order;\n // SQL with bound parameter for safety\n msg.topic = \"UPDATE work_orders SET status = 'DONE', updated_at = NOW() WHERE work_order_id = ?\";\n msg.payload = [order.id];\n \n // Clear ALL state on completion\n global.set(\"activeWorkOrder\", null);\n global.set(\"trackingEnabled\", false);\n global.set(\"productionStarted\", false);\n global.set(\"kpiStartupMode\", false);\n global.set(\"operatingTime\", 0);\n global.set(\"lastCycleTime\", null);\n global.set(\"cycleCount\", 0);\n flow.set(\"lastMachineState\", 0);\n global.set(\"scrapPromptIssuedFor\", null);\n \n node.warn('[COMPLETE] Cleared all state flags');\n return [null, null, null, msg];\n }\n case \"get-current-state\": {\n // Return current state for UI sync on tab switch\n const activeOrder = global.get(\"activeWorkOrder\") || null;\n const trackingEnabled = global.get(\"trackingEnabled\") || false;\n const productionStarted = global.get(\"productionStarted\") || false;\n const kpis = global.get(\"currentKPIs\") || { oee: 0, availability: 0, performance: 0, quality: 0 };\n \n msg._mode = \"current-state\";\n msg.payload = {\n activeWorkOrder: activeOrder,\n trackingEnabled: trackingEnabled,\n productionStarted: productionStarted,\n kpis: kpis\n };\n \n return [null, msg, null, null];\n }\n case \"restore-session\": {\n // Query DB for any RUNNING work order on startup\n msg._mode = \"restore-query\";\n msg.topic = \"SELECT * FROM work_orders WHERE status = 'RUNNING' LIMIT 1\";\n msg.payload = [];\n node.warn('[RESTORE] Checking for running work order on startup');\n return [null, msg, null, null];\n }\n case \"scrap-entry\": {\n const { id, scrap } = msg.payload || {};\n const scrapNum = Number(scrap) || 0;\n\n if (!id) {\n node.error(\"No work order id supplied for scrap entry\", msg);\n return [null, null, null, null];\n }\n\n const activeOrder = global.get(\"activeWorkOrder\");\n if (activeOrder && activeOrder.id === id) {\n activeOrder.scrap = (Number(activeOrder.scrap) || 0) + scrapNum;\n global.set(\"activeWorkOrder\", activeOrder);\n }\n\n global.set(\"scrapPromptIssuedFor\", null);\n\n msg._mode = \"scrap-update\";\n msg.scrapEntry = { id, scrap: scrapNum };\n // SQL with bound parameters for safety\n msg.topic = \"UPDATE work_orders SET scrap_parts = scrap_parts + ?, updated_at = NOW() WHERE work_order_id = ?\";\n msg.payload = [scrapNum, id];\n\n return [null, null, msg, null];\n }\n case \"scrap-skip\": {\n const { id, remindAgain } = msg.payload || {};\n\n if (!id) {\n node.error(\"No work order id supplied for scrap skip\", msg);\n return [null, null, null, null];\n }\n\n if (remindAgain) {\n global.set(\"scrapPromptIssuedFor\", null);\n }\n\n msg._mode = \"scrap-skipped\";\n return [null, null, null, null];\n }\n case \"start\": {\n // START with KPI timestamp init - FIXED\n const now = Date.now();\n\n global.set(\"trackingEnabled\", true);\n global.set(\"productionStarted\", true);\n global.set(\"kpiStartupMode\", true);\n global.set(\"kpiBuffer\", []);\n global.set(\"lastKPIRecordTime\", now - 60000);\n global.set(\"productionStartTime\", now);\n global.set(\"lastMachineCycleTime\", now);\n global.set(\"lastCycleTime\", now);\n global.set(\"operatingTime\", 0);\n\n node.warn('[START] Initialized: trackingEnabled=true, productionStarted=true, kpiStartupMode=true, operatingTime=0');\n\n const activeOrder = global.get(\"activeWorkOrder\") || {};\n msg._mode = \"production-state\";\n\n msg.payload = msg.payload || {};\n\n msg.trackingEnabled = true;\n msg.productionStarted = true;\n msg.machineOnline = true;\n\n msg.payload.trackingEnabled = true;\n msg.payload.productionStarted = true;\n msg.payload.machineOnline = true;\n\n return [null, msg, null, null];\n }\n case \"stop\": {\n global.set(\"trackingEnabled\", false);\n global.set(\"productionStarted\", false);\n node.warn('[STOP] Set trackingEnabled=false, productionStarted=false');\n \n // Send UI update so button state reflects change\n msg._mode = \"production-state\";\n msg.payload = msg.payload || {};\n msg.trackingEnabled = false;\n msg.productionStarted = false;\n msg.machineOnline = true;\n msg.payload.trackingEnabled = false;\n msg.payload.productionStarted = false;\n msg.payload.machineOnline = true;\n \n return [null, msg, null, null];\n }\n case \"start-tracking\": {\n const activeOrder = global.get('activeOrder') || {};\n\n if (!activeOrder.id) {\n node.warn('[START] Cannot start tracking: No active order loaded.');\n return [null, { topic: \"alert\", payload: \"Error: No active work order loaded.\" }, null, null];\n }\n\n const now = Date.now();\n global.set(\"trackingEnabled\", true);\n global.set(\"kpiBuffer\", []);\n global.set(\"lastKPIRecordTime\", now - 60000);\n global.set(\"lastMachineCycleTime\", now);\n global.set(\"lastCycleTime\", now);\n global.set(\"operatingTime\", 0.001);\n node.warn('[START] Cleared kpiBuffer for fresh production run');\n\n // FIX: Use work_order_id consistently\n const dbMsg = {\n topic: `UPDATE work_orders SET production_start_time = ${now}, is_tracking = 1 WHERE work_order_id = '${activeOrder.id}'`,\n payload: []\n };\n\n const stateMsg = {\n topic: \"machineStatus\",\n payload: msg.payload || {}\n };\n\n stateMsg.payload.trackingEnabled = true;\n stateMsg.payload.productionStarted = true;\n stateMsg.payload.machineOnline = true;\n\n return [dbMsg, stateMsg, null, null];\n }\n}", "outputs": 4, "timeout": 0, "noerr": 0, "initialize": "", "finalize": "", "libs": [], "x": 930, "y": 380, "wires": [ [ "15a6b7b6d8f39fe4", "942807fcbd15f50c" ], [ "f6ad294bc02618c9", "00b6132848964bd9", "e394d0275e78950c" ], [ "f6ad294bc02618c9", "00b6132848964bd9", "f8f4ca6de445c0c2" ], [ "f6ad294bc02618c9", "0ab6a68c1ad50a91" ] ] }, { "id": "010de5af3ced0ae3", "type": "link out", "z": "cac3a4383120cb57", "g": "ec32d0a62eacfb22", "name": "link out 2", "mode": "link", "links": [ "65ddb4cca6787bde" ], "x": 325, "y": 120, "wires": [] }, { "id": "65ddb4cca6787bde", "type": "link in", "z": "cac3a4383120cb57", "g": "b7ab5e0cc02b9508", "name": "link in 2", "links": [ "010de5af3ced0ae3" ], "x": 815, "y": 440, "wires": [ [ "9bbd4fade968036d" ] ] }, { "id": "596b390d7aaf69fb", "type": "function", "z": "cac3a4383120cb57", "g": "b7ab5e0cc02b9508", "name": "Build Insert SQL", "func": "const rows = Array.isArray(msg.payload) ? msg.payload : [];\nconst vals = rows.map(r => `(\n'${r[\"Work Order ID\"]}',\n'${r[\"SKU\"]}',\n${Number(r[\"Target Quantity\"]) || 0},\n${Number(r[\"Theoretical Cycle Time (Seconds)\"]) || 0},\n'PENDING')`).join(',\\n');\n\nmsg.topic = `\nINSERT INTO work_orders (work_order_id, sku, target_qty, cycle_time, status)\nVALUES\n${vals}\nON DUPLICATE KEY UPDATE\n sku=VALUES(sku),\n target_qty=VALUES(target_qty),\n cycle_time=VALUES(cycle_time);\n`;\nreturn msg;", "outputs": 1, "timeout": 0, "noerr": 0, "initialize": "", "finalize": "", "libs": [], "x": 1240, "y": 360, "wires": [ [ "f6ad294bc02618c9" ] ] }, { "id": "f6ad294bc02618c9", "type": "mysql", "z": "cac3a4383120cb57", "g": "b7ab5e0cc02b9508", "mydb": "00d8ad2b0277f906", "name": "mariaDB", "x": 1220, "y": 400, "wires": [ [ "578c92e75bf0f266" ] ] }, { "id": "graph_mariadb_node", "type": "mysql", "z": "cac3a4383120cb57", "g": "b7ab5e0cc02b9508", "mydb": "00d8ad2b0277f906", "name": "mariaDB (Graph Data)", "x": 860, "y": 560, "wires": [ [ "format_graph_data_node_id" ] ] }, { "id": "f2bab26e27e2023d", "type": "function", "z": "cac3a4383120cb57", "g": "b7ab5e0cc02b9508", "name": "Back to UI", "func": "const mode = msg._mode || '';\nconst started = msg.startOrder || null;\nconst completed = msg.completeOrder || null;\n\ndelete msg._mode;\ndelete msg.startOrder;\ndelete msg.completeOrder;\ndelete msg.action;\ndelete msg.filename;\n\n// ========================================================\n// MODE: UPLOAD\n// ========================================================\nif (mode === \"upload\") {\n msg.topic = \"uploadStatus\";\n msg.payload = { message: \"✅ Work orders uploaded successfully.\" };\n return [msg, null, null, null];\n}\n\n// ========================================================\n// MODE: SELECT (Load Work Orders)\n// ========================================================\nif (mode === \"select\") {\n const rawRows = Array.isArray(msg.payload) ? msg.payload : [];\n msg.topic = \"workOrdersList\";\n msg.payload = rawRows.map(row => ({\n id: row.work_order_id ?? row.id ?? \"\",\n sku: row.sku ?? \"\",\n target: Number(row.target_qty ?? row.target ?? 0),\n good: Number(row.good_parts ?? row.good ?? 0),\n scrap: Number(row.scrap_count ?? row.scrap ?? 0),\n progressPercent: Number(row.progress_percent ?? row.progress ?? 0),\n status: (row.status ?? \"PENDING\").toUpperCase(),\n lastUpdateIso: row.updated_at ?? row.last_update ?? null,\n cycleTime: Number(row.cycle_time ?? row.theoretical_cycle_time ?? 0)\n }));\n return [msg, null, null, null];\n}\n\n// ========================================================\n// MODE: START WORK ORDER\n// ========================================================\nif (mode === \"start\") {\n const order = started || {};\n const kpis = msg.kpis || global.get(\"currentKPIs\") || {\n oee: 0, availability: 0, performance: 0, quality: 0\n };\n\n const homeMsg = {\n topic: \"activeWorkOrder\",\n payload: {\n id: order.id || \"\",\n sku: order.sku || \"\",\n target: Number(order.target) || 0,\n good: Number(order.good) || 0,\n scrap: Number(order.scrap) || 0,\n cycleTime: Number(order.cycleTime || order.theoreticalCycleTime || 0),\n progressPercent: Number(order.progressPercent) || 0,\n lastUpdateIso: order.lastUpdateIso || null,\n kpis: kpis\n }\n };\n\n return [null, homeMsg, null, null];\n}\n\n// ========================================================\n// MODE: COMPLETE WORK ORDER\n// ========================================================\nif (mode === \"complete\") {\n const homeMsg = { topic: \"activeWorkOrder\", payload: null };\n return [null, homeMsg, null, null];\n}\n\n// ========================================================\n// MODE: CYCLE UPDATE DURING PRODUCTION\n// ========================================================\nif (mode === \"cycle\") {\n const cycle = msg.cycle || {};\n\n const workOrderMsg = {\n topic: \"workOrderCycle\",\n payload: {\n id: cycle.id || \"\",\n sku: cycle.sku || \"\",\n target: Number(cycle.target) || 0,\n good: Number(cycle.good) || 0,\n scrap: Number(cycle.scrap) || 0,\n progressPercent: Number(cycle.progressPercent) || 0,\n lastUpdateIso: cycle.lastUpdateIso || new Date().toISOString(),\n status: cycle.progressPercent >= 100 ? \"DONE\" : \"RUNNING\"\n }\n };\n\n const kpis = msg.kpis || global.get(\"currentKPIs\") || {\n oee: 0, availability: 0, performance: 0, quality: 0\n };\n\n const homeMsg = {\n topic: \"activeWorkOrder\",\n payload: {\n id: cycle.id || \"\",\n sku: cycle.sku || \"\",\n target: Number(cycle.target) || 0,\n good: Number(cycle.good) || 0,\n scrap: Number(cycle.scrap) || 0,\n cycleTime: Number(cycle.cycleTime) || 0,\n progressPercent: Number(cycle.progressPercent) || 0,\n lastUpdateIso: cycle.lastUpdateIso || new Date().toISOString(),\n kpis: kpis\n }\n };\n\n return [workOrderMsg, homeMsg, null, null];\n}\n\n// ========================================================\n// MODE: MACHINE PRODUCTION STATE\n// ========================================================\nif (mode === \"production-state\") {\n const homeMsg = {\n topic: \"machineStatus\",\n payload: {\n machineOnline: msg.machineOnline ?? true,\n productionStarted: !!msg.productionStarted,\n trackingEnabled: msg.payload?.trackingEnabled ?? msg.trackingEnabled ?? false\n }\n };\n return [null, homeMsg, null, null];\n}\n\n// ========================================================\n// MODE: CURRENT STATE (for tab switch sync)\n// ========================================================\nif (mode === \"current-state\") {\n const state = msg.payload || {};\n const homeMsg = {\n topic: \"currentState\",\n payload: {\n activeWorkOrder: state.activeWorkOrder,\n trackingEnabled: state.trackingEnabled,\n productionStarted: state.productionStarted,\n kpis: state.kpis\n }\n };\n return [null, homeMsg, null, null];\n}\n\n// ========================================================\n// MODE: RESTORE QUERY (startup state recovery)\n// ========================================================\nif (mode === \"restore-query\") {\n const rows = Array.isArray(msg.payload) ? msg.payload : [];\n \n if (rows.length > 0) 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"wires": [ [ "f6ad294bc02618c9" ], [ "f2bab26e27e2023d" ] ] }, { "id": "0d023d87a13bf56f", "type": "function", "z": "cac3a4383120cb57", "g": "16bb591480852f51", "name": "Machine cycles", "func": "const current = Number(msg.payload) || 0;\n\nlet zeroStreak = flow.get(\"zeroStreak\") || 0;\nzeroStreak = current === 0 ? zeroStreak + 1 : 0;\nflow.set(\"zeroStreak\", zeroStreak);\n\nconst prev = flow.get(\"lastMachineState\") ?? 0;\nflow.set(\"lastMachineState\", current);\n\nglobal.set(\"machineOnline\", true);\n\nlet productionRunning = !!global.get(\"productionStarted\");\nlet stateChanged = false;\n\nif (current === 1 && !productionRunning) {\n productionRunning = true;\n stateChanged = true;\n} else if (current === 0 && zeroStreak >= 2 && productionRunning) {\n productionRunning = false;\n stateChanged = true;\n}\n\nglobal.set(\"productionStarted\", productionRunning);\n\nconst stateMsg = stateChanged\n ? {\n _mode: \"production-state\",\n machineOnline: true,\n productionStarted: productionRunning\n }\n : null;\n\nconst activeOrder = global.get(\"activeWorkOrder\");\n// FIX: moldActive is object, extract cavities property\nconst cavities = Number(global.get(\"moldActive\")) || 1;\nif (!activeOrder || !activeOrder.id || cavities <= 0) {\n return [null, stateMsg, { _triggerKPI: true }, null];\n}\n\nvar trackingEnabled = !!global.get(\"trackingEnabled\");\nif (!trackingEnabled) {\n return [null, stateMsg, { _triggerKPI: true }, null];\n}\n\nif (prev === 1 || current !== 1) {\n return [null, stateMsg, { _triggerKPI: true }, null];\n}\n\nlet cycles = Number(global.get(\"cycleCount\") || 0) + 1;\nglobal.set(\"cycleCount\", cycles);\n\n// Clear startup mode after first real cycle\nif (global.get(\"kpiStartupMode\")) {\n global.set(\"kpiStartupMode\", false);\n node.warn('[MACHINE CYCLE] First cycle - cleared kpiStartupMode');\n}\n\nconst now = Date.now();\nconst lastCycleTime = global.get(\"lastCycleTime\") || now;\nconst timeSinceLastCycle = now - lastCycleTime;\n\nlet operatingTime = global.get(\"operatingTime\") || 0;\noperatingTime += (timeSinceLastCycle / 1000);\n\nglobal.set(\"operatingTime\", operatingTime);\nnode.warn(`[MACHINE CYCLE] operatingTime updated to ${operatingTime}`);\nglobal.set(\"lastCycleTime\", now);\n\nconst scrapTotal = Number(activeOrder.scrap) || 0;\nconst totalProduced = cycles * cavities;\n// FIX: Guard negative produced\nconst produced = Math.max(0, totalProduced - scrapTotal);\nconst target = Number(activeOrder.target) || 0;\nconst progress = target > 0 ? Math.min(100, Math.round((produced / target) * 100)) : 0;\n\nactiveOrder.good = produced;\nactiveOrder.progressPercent = progress;\nactiveOrder.lastUpdateIso = new Date().toISOString();\nglobal.set(\"activeWorkOrder\", activeOrder);\n\nconst promptIssued = global.get(\"scrapPromptIssuedFor\") || null;\nif (!promptIssued && target > 0 && produced >= target) {\n global.set(\"scrapPromptIssuedFor\", activeOrder.id);\n msg._mode = \"scrap-prompt\";\n msg.scrapPrompt = {\n id: activeOrder.id,\n sku: activeOrder.sku || \"\",\n target,\n produced\n };\n return [null, msg, null, null];\n}\n\nconst dbMsg = {\n _mode: \"cycle\",\n cycle: {\n id: activeOrder.id,\n sku: activeOrder.sku || \"\",\n target,\n good: produced,\n scrap: Number(activeOrder.scrap) || 0,\n cycleTime: Number(activeOrder.cycleTime || activeOrder.theoreticalCycleTime || 0),\n progressPercent: progress,\n lastUpdateIso: activeOrder.lastUpdateIso,\n machineOnline: true,\n productionStarted: productionRunning\n },\n // SQL with bound parameters for safety\n topic: \"UPDATE work_orders SET good_parts = ?, progress_percent = ?, updated_at = NOW() WHERE work_order_id = ?\",\n payload: [produced, progress, activeOrder.id]\n};\n\nconst kpiTrigger = { _triggerKPI: true };\n\nif (trackingEnabled && dbMsg) {\n global.set(\"lastMachineCycleTime\", Date.now());\n}\n\n// 4th output: persist cycle_count and good_parts (throttled to 5 seconds)\nconst lastDbWrite = global.get(\"lastWorkOrderDbWrite\") || 0;\nconst timeSinceLastWrite = now - 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SINGLE declarations only\nconst trackingEnabled = global.get(\"trackingEnabled\") || false;\nconst activeOrder = global.get(\"activeWorkOrder\") || {};\nconst cycleCount = global.get(\"cycleCount\") || 0;\n// FIX: moldActive is a number, not an object\nconst cavities = Number(global.get(\"moldActive\")) || 1;\nconst kpiStartupMode = global.get(\"kpiStartupMode\") || false;\n\n// Guard against missing critical data\nif (!trackingEnabled || !activeOrder.id) {\n return null;\n}\n\nconst prev = global.get(\"currentKPIs\") || {\n availability: 100,\n performance: 100,\n quality: 100,\n oee: 100\n};\n\nmsg.kpis = {\n quality: prev.quality,\n performance: prev.performance,\n availability: prev.availability,\n oee: prev.oee\n};\n\n// ========================================\n// STARTUP MODE: Show optimistic 100% until first cycle\n// ========================================\nif (kpiStartupMode) {\n msg.kpis = { oee: 100, availability: 100, performance: 100, quality: 100 };\n global.set(\"currentKPIs\", msg.kpis);\n node.warn('[KPI] Startup mode - showing 100% until first cycle');\n return msg;\n}\n\n// ========================================\n// 1) QUALITY\n// ----------------------------------------\nconst good = Number(activeOrder.good) || 0;\nconst scrap = Number(activeOrder.scrap) || 0;\nconst total = good + scrap;\n\nif (total > 0) {\n msg.kpis.quality = (good / total) * 100;\n} else {\n msg.kpis.quality = prev.quality ?? 100;\n}\nmsg.kpis.quality = Math.min(100, msg.kpis.quality);\n\n// ========================================\n// 2) PERFORMANCE\n// ----------------------------------------\nconst idealCycle = Number(activeOrder.cycleTime) || 0;\nconst operatingTime = global.get(\"operatingTime\") || 0;\n\nif (cycleCount > 0 && idealCycle > 0 && operatingTime > 0) {\n const targetCount = operatingTime / idealCycle;\n msg.kpis.performance = (cycleCount / targetCount) * 100;\n msg.kpis.performance = Math.min(100, msg.kpis.performance);\n} else {\n msg.kpis.performance = prev.performance ?? 100;\n}\n\n// ========================================\n// 3) AVAILABILITY\n// ----------------------------------------\nconst now = Date.now();\nconst lastCycleTime = global.get(\"lastMachineCycleTime\") || now;\nconst timeSinceLastCycle = now - lastCycleTime;\nconst BRIEF_PAUSE_THRESHOLD = 5 * 60 * 1000;\nconst productionStartTime = global.get(\"productionStartTime\");\n\nif (!trackingEnabled || timeSinceLastCycle > BRIEF_PAUSE_THRESHOLD) {\n msg.kpis.availability = 0;\n global.set(\"lastKPIValues\", null);\n} else if (trackingEnabled && productionStartTime && operatingTime > 0) {\n const elapsedSec = (now - productionStartTime) / 1000;\n if (elapsedSec > 0) {\n msg.kpis.availability = (operatingTime / elapsedSec) * 100;\n msg.kpis.availability = Math.min(100, msg.kpis.availability);\n }\n global.set(\"lastKPIValues\", msg.kpis);\n} else if (trackingEnabled && productionStartTime) {\n msg.kpis.availability = 100;\n} else {\n const prevKPIs = global.get(\"lastKPIValues\") || {};\n msg.kpis.availability = prevKPIs.availability || 0;\n}\n\n// ========================================\n// 4) OEE\n// ----------------------------------------\nmsg.kpis.oee =\n (msg.kpis.availability *\n msg.kpis.performance *\n msg.kpis.quality) / 10000;\n\n// Round nicely\nfor (let k of [\"quality\",\"performance\",\"availability\",\"oee\"]) {\n msg.kpis[k] = Math.round(msg.kpis[k] * 10) / 10;\n}\n\nglobal.set(\"currentKPIs\", msg.kpis);\nreturn msg;\n", "outputs": 1, "timeout": 0, "noerr": 0, "initialize": "", "finalize": "", "libs": [], "x": 980, "y": 540, "wires": [ [ "578c92e75bf0f266", "dc9b9a26af05dfa8", "ab31039047323f42", "02fdc53901e0b70e" ] ] }, { "id": "alert_process_function", "type": "function", "z": "cac3a4383120cb57", "name": "Process Alert for DB", "func": "// Process incoming alert\nif (msg.payload && msg.payload.action === 'alert') {\n const alert = msg.payload;\n\n // Format timestamp for MySQL DATETIME\n const timestamp = alert.timestamp ?\n new Date(alert.timestamp).toISOString().slice(0, 19).replace('T', ' ') :\n new Date().toISOString().slice(0, 19).replace('T', ' ');\n\n // Prepare INSERT query\n const alertType = (alert.type || 'Unknown').replace(/'/g, \"''\"); // Escape quotes\n const description = (alert.description || '').replace(/'/g, \"''\"); // Escape quotes\n\n msg.topic = `\n INSERT INTO alerts_log (timestamp, alert_type, description)\n VALUES ('${timestamp}', '${alertType}', '${description}')\n `;\n\n node.status({\n fill: 'green',\n shape: 'dot',\n text: `Logging: ${alertType}`\n });\n\n // Store original message for passthrough\n msg._originalAlert = alert;\n\n return msg;\n}\n\nreturn null;", "outputs": 1, "noerr": 0, "initialize": "", "finalize": "", "libs": [], "x": 280, "y": 780, "wires": [ [ "alert_insert_mysql" ] ] }, { "id": "alert_insert_mysql", "type": "mysql", "z": "cac3a4383120cb57", "mydb": "00d8ad2b0277f906", "name": "Log Alert to DB", "x": 530, "y": 780, "wires": [ [ "alert_insert_debug" ] ] }, { "id": "alert_insert_debug", "type": "debug", "z": "cac3a4383120cb57", "name": "Alert Logged", "active": true, "tosidebar": true, "console": false, "tostatus": false, "complete": "true", "targetType": "full", "statusVal": "", "statusType": "auto", "x": 730, "y": 780, "wires": [] }, { "id": "alert_flow_comment", "type": "comment", "z": "cac3a4383120cb57", "name": "Alert Logging: Template → Process → MySQL Insert → Debug", "info": "Alerts from the UI are logged to the alerts_log table.\nTable structure:\n- id (auto-increment)\n- timestamp (when alert occurred)\n- alert_type (category)\n- description (optional notes)\n- created_at (when logged)", "x": 400, "y": 740, "wires": [] }, { "id": "394cfca6b72f6444", "type": "link in", "z": "cac3a4383120cb57", "g": "ec32d0a62eacfb22", "name": "link in 9", "links": [ "d39000415ba85495", "8e589c36104b3f0d" ], "x": 95, "y": 200, "wires": [ [ "f3a4b5c6d7e8f9a0" ] ] }, { "id": "d39000415ba85495", "type": "link out", "z": "cac3a4383120cb57", "g": "b7ab5e0cc02b9508", "name": "link out 9", "mode": "link", "links": [ "394cfca6b72f6444" ], "x": 1445, "y": 500, "wires": [] }, { "id": "dc9b9a26af05dfa8", "type": "function", "z": "cac3a4383120cb57", "g": "b7ab5e0cc02b9508", "name": "Record KPI History", "func": "// Complete Record KPI History function with robust initialization and averaging\n\n// ========== INITIALIZATION ==========\n// Initialize buffer\nlet buffer = global.get(\"kpiBuffer\");\nif (!buffer || !Array.isArray(buffer)) {\n buffer = [];\n global.set(\"kpiBuffer\", buffer);\n node.warn('[KPI History] Initialized kpiBuffer');\n}\n\n// Initialize last record time\nlet lastRecordTime = global.get(\"lastKPIRecordTime\");\nif (!lastRecordTime || typeof lastRecordTime !== 'number') {\n // Set to 1 minute ago to ensure immediate recording on startup\n lastRecordTime = Date.now() - 60000;\n global.set(\"lastKPIRecordTime\", lastRecordTime);\n node.warn('[KPI History] Initialized lastKPIRecordTime');\n}\n\n// ========== ACCUMULATE ==========\nconst kpis = msg.payload?.kpis || msg.kpis;\nif (!kpis) {\n node.warn('[KPI History] No KPIs in message, skipping');\n return null;\n}\n\nbuffer.push({\n timestamp: Date.now(),\n oee: kpis.oee || 0,\n availability: kpis.availability || 0,\n performance: kpis.performance || 0,\n quality: kpis.quality || 0\n});\n\n// Prevent buffer from growing too large (safety limit)\nif (buffer.length > 100) {\n buffer = buffer.slice(-60); // Keep last 60 entries\n node.warn('[KPI History] Buffer exceeded 100 entries, trimmed to 60');\n}\n\nglobal.set(\"kpiBuffer\", buffer);\n\n// ========== CHECK IF TIME TO RECORD ==========\nconst now = Date.now();\nconst timeSinceLastRecord = now - lastRecordTime;\nconst ONE_MINUTE = 60 * 1000;\n\nif (timeSinceLastRecord < ONE_MINUTE) {\n // Not time to record yet\n return null; // Don't send to charts yet\n}\n\n// ========== CALCULATE AVERAGES ==========\nif (buffer.length === 0) {\n node.warn('[KPI History] Buffer empty at recording time, skipping');\n return null;\n}\n\nconst avg = {\n oee: buffer.reduce((sum, d) => sum + d.oee, 0) / buffer.length,\n availability: buffer.reduce((sum, d) => sum + d.availability, 0) / buffer.length,\n performance: buffer.reduce((sum, d) => sum + d.performance, 0) / buffer.length,\n quality: buffer.reduce((sum, d) => sum + d.quality, 0) / buffer.length\n};\n\nnode.warn(`[KPI History] Recording averaged KPIs from ${buffer.length} samples: OEE=${avg.oee.toFixed(1)}%`);\n\n// ========== RECORD TO HISTORY ==========\n// Load history arrays\nlet oeeHist = global.get(\"realOEE\") || [];\nlet availHist = global.get(\"realAvailability\") || [];\nlet perfHist = global.get(\"realPerformance\") || [];\nlet qualHist = global.get(\"realQuality\") || [];\n\n// Append averaged values\noeeHist.push({ timestamp: now, value: Math.round(avg.oee * 10) / 10 });\navailHist.push({ timestamp: now, value: Math.round(avg.availability * 10) / 10 });\nperfHist.push({ timestamp: now, value: Math.round(avg.performance * 10) / 10 });\nqualHist.push({ timestamp: now, value: Math.round(avg.quality * 10) / 10 });\n\n// Trim arrays (avoid memory explosion)\noeeHist = oeeHist.slice(-300);\navailHist = availHist.slice(-300);\nperfHist = perfHist.slice(-300);\nqualHist = qualHist.slice(-300);\n\n// Save\nglobal.set(\"realOEE\", oeeHist);\nglobal.set(\"realAvailability\", availHist);\nglobal.set(\"realPerformance\", perfHist);\nglobal.set(\"realQuality\", qualHist);\n\n// Update global state\nglobal.set(\"lastKPIRecordTime\", now);\nglobal.set(\"kpiBuffer\", []); // Clear buffer\n\n// Send to graphs\nreturn {\n topic: \"chartsData\",\n payload: {\n oee: oeeHist,\n availability: availHist,\n performance: perfHist,\n quality: qualHist\n }\n};", "outputs": 1, "timeout": 0, "noerr": 0, "initialize": "", "finalize": "", "libs": [], "x": 1190, "y": 500, "wires": [ [ "d39000415ba85495" ] ] }, { "id": "dc74dbc51dd757ba", "type": "function", "z": "cac3a4383120cb57", "g": "b7ab5e0cc02b9508", "name": "Send to template", "func": "const realOEE = global.get(\"realOEE\");\nconst realAvailability = global.get(\"realAvailability\");\nconst realPerformance = global.get(\"realPerformance\");\nconst realQuality = global.get(\"realQuality\");\n\nconst chartsMsg = {\n topic: \"chartsData\",\n payload: {\n oee: realOEE,\n availability: realAvailability,\n performance: realPerformance,\n quality: realQuality\n }\n};\nreturn [chartsMsg];\n", "outputs": 1, "timeout": 0, "noerr": 0, "initialize": "", "finalize": "", "libs": [], "x": 1450, "y": 560, "wires": [ [] ] }, { "id": "fcee023b62d44e58", "type": "inject", "z": "cac3a4383120cb57", "name": "Init on Deploy", "props": [ { "p": "payload" } ], "repeat": "", "crontab": "", "once": true, "onceDelay": 0.1, "topic": "", "payload": "", "payloadType": "date", "x": 160, "y": 20, "wires": [ [ "952cd0a9a4504f2b" ] ] }, { "id": "952cd0a9a4504f2b", "type": "function", "z": "cac3a4383120cb57", "name": "Initialize Global Variables", "func": "// Initialize Global Variables - Run on Deploy\nnode.warn('[INIT] Initializing global variables');\n\n// KPI Buffer for averaging\nif (!global.get(\"kpiBuffer\")) {\n global.set(\"kpiBuffer\", []);\n node.warn('[INIT] Set kpiBuffer to []');\n}\n\n// Last KPI record time - set to 1 min ago for immediate first record\nif (!global.get(\"lastKPIRecordTime\")) {\n global.set(\"lastKPIRecordTime\", Date.now() - 60000);\n node.warn('[INIT] Set lastKPIRecordTime');\n}\n\n// Last machine cycle time - set to now to prevent immediate 0% availability\nif (!global.get(\"lastMachineCycleTime\")) {\n global.set(\"lastMachineCycleTime\", Date.now());\n node.warn('[INIT] Set lastMachineCycleTime to prevent 0% availability on startup');\n}\n\n// Last KPI values\nif (!global.get(\"lastKPIValues\")) {\n global.set(\"lastKPIValues\", {});\n node.warn('[INIT] Set lastKPIValues to {}');\n}\n\n// KPI Startup Mode - ensure clean state on deploy\nglobal.set(\"kpiStartupMode\", false);\nnode.warn('[INIT] Set kpiStartupMode to false');\n\n// Tracking flags - ensure clean state\nif (global.get(\"trackingEnabled\") === undefined) {\n global.set(\"trackingEnabled\", false);\n}\nif (global.get(\"productionStarted\") === undefined) {\n global.set(\"productionStarted\", false);\n}\n\nnode.warn('[INIT] Global variable initialization complete');\n\n// Trigger restore-session to check for running work orders\nconst restoreMsg = { action: \"restore-session\" };\nreturn [null, restoreMsg];", "outputs": 2, "noerr": 0, "initialize": "", "finalize": "", "libs": [], "x": 380, "y": 80, "wires": [ [], [ "65ddb4cca6787bde" ] ] }, { "id": "f8f4ca6de445c0c2", "type": "debug", "z": "cac3a4383120cb57", "name": "Output 3 WO", "active": true, "tosidebar": true, "console": false, "tostatus": false, "complete": "true", "targetType": "full", "statusVal": "", "statusType": "auto", "x": 1330, "y": 720, "wires": [] }, { "id": "ab31039047323f42", "type": "debug", "z": "cac3a4383120cb57", "name": "Calculate KPIS", "active": true, "tosidebar": true, "console": false, "tostatus": false, "complete": "true", "targetType": "full", "statusVal": "", "statusType": "auto", "x": 1140, "y": 800, "wires": [] }, { "id": "e394d0275e78950c", "type": "debug", "z": "cac3a4383120cb57", "name": "Output 2 WO", "active": true, "tosidebar": true, "console": false, "tostatus": false, "complete": "true", "targetType": "full", "statusVal": "", "statusType": "auto", "x": 1330, "y": 680, "wires": [] }, { "id": "0ab6a68c1ad50a91", "type": "debug", "z": "cac3a4383120cb57", "name": "Output 4 WO", "active": true, "tosidebar": true, "console": false, "tostatus": false, "complete": "true", "targetType": "full", "statusVal": "", "statusType": "auto", "x": 1330, "y": 760, "wires": [] }, { "id": "942807fcbd15f50c", "type": "debug", "z": "cac3a4383120cb57", "name": "Output 1 WO", "active": true, "tosidebar": true, "console": false, "tostatus": false, "complete": "true", "targetType": "full", "statusVal": "", "statusType": "auto", "x": 1330, "y": 640, "wires": [] }, { "id": "fetch_graph_data_node_id", "type": "function", "z": "cac3a4383120cb57", "name": "Fetch Graph Data", "func": "if (msg.topic !== 'fetch-graph-data') {\n return null;\n}\n\nconst range = msg.payload.range || '24h';\n\nlet interval;\nswitch(range) {\n case '24h':\n interval = 'INTERVAL 24 HOUR';\n break;\n case '7d':\n interval = 'INTERVAL 7 DAY';\n break;\n case '30d':\n interval = 'INTERVAL 30 DAY';\n break;\n case '90d':\n interval = 'INTERVAL 90 DAY';\n break;\n default:\n interval = 'INTERVAL 24 HOUR';\n}\n\n// Use correct column names: target_quantity, cycle_time\nmsg.topic = `\n SELECT\n work_order_id,\n status,\n good_parts,\n scrap_parts,\n progress_percent,\n target_qty as target_quantity,\n updated_at,\n cycle_count\n FROM work_orders\n WHERE updated_at >= NOW() - ${interval}\n ORDER BY updated_at ASC\n`;\n\nmsg.payload = [];\n\nreturn msg;", "outputs": 1, "timeout": 0, "noerr": 0, "initialize": "", "finalize": "", "libs": [], "x": 410, "y": 560, "wires": [ [ "db_guard_db_guard_graphs" ] ] }, { "id": "format_graph_data_node_id", "type": "function", "z": "cac3a4383120cb57", "name": "Format Graph Data", "func": "const rows = msg.payload || [];\n\nif (!Array.isArray(rows) || rows.length === 0) {\n msg.graphData = {\n labels: [],\n datasets: [\n { label: 'Good Parts', data: [] },\n { label: 'Scrap Parts', data: [] },\n { label: 'Efficiency %', data: [] },\n { label: 'Quality %', data: [] }\n ]\n };\n // Clean before returning to UI\n delete msg.topic;\n delete msg.payload;\n return msg;\n}\n\nconst labels = [];\nconst goodData = [];\nconst scrapData = [];\nconst efficiencyData = [];\nconst qualityData = [];\n\nrows.forEach(row => {\n const timestamp = new Date(row.updated_at);\n labels.push(timestamp.toLocaleString());\n\n const good = Number(row.good_parts) || 0;\n const scrap = Number(row.scrap_parts) || 0;\n const target = Number(row.target_quantity) || 0;\n\n goodData.push(good);\n scrapData.push(scrap);\n\n // Use progress_percent if available, else calculate\n let eff = (row.progress_percent != null)\n ? Number(row.progress_percent)\n : (target > 0 ? (good / target) * 100 : 0);\n efficiencyData.push(Math.min(eff, 100));\n\n const total = good + scrap;\n const quality = total > 0 ? (good / total) * 100 : 100;\n qualityData.push(quality);\n});\n\nmsg.graphData = {\n labels: labels,\n datasets: [\n { label: 'Good Parts', data: goodData },\n { label: 'Scrap Parts', data: scrapData },\n { label: 'Efficiency %', data: efficiencyData },\n { label: 'Quality %', data: qualityData }\n ]\n};\n\n// Clean before returning to UI template\ndelete msg.topic;\ndelete msg.payload;\n\nreturn msg;", "outputs": 1, "timeout": 0, "noerr": 0, "initialize": "", "finalize": "", "libs": [], "x": 950, "y": 700, "wires": [ [ "8e589c36104b3f0d" ] ] }, { "id": "db_guard_db_guard_graphs", "type": "switch", "z": "cac3a4383120cb57", "name": "DB Guard (Graphs)", "property": "topic", "propertyType": "msg", "rules": [ { "t": "istype", "v": "string", "vt": "string" } ], "checkall": "true", "repair": false, "outputs": 1, "x": 630, "y": 560, "wires": [ [ "graph_mariadb_node" ] ] }, { "id": "db_guard_db_guard_cycles", "type": "switch", "z": "cac3a4383120cb57", "name": "DB Guard (Cycles)", "property": "topic", "propertyType": "msg", "rules": [ { "t": "istype", "v": "string", "vt": "string" } ], "checkall": "true", "repair": false, "outputs": 1, "x": 690, "y": 600, "wires": [ [ "f6ad294bc02618c9" ] ] }, { "id": "8e589c36104b3f0d", "type": "link out", "z": "cac3a4383120cb57", "name": "link out 10", "mode": "link", "links": [ "394cfca6b72f6444" ], "x": 945, "y": 760, "wires": [] }, { "id": "4fabedfe0668e215", "type": "debug", "z": "cac3a4383120cb57", "name": "machine cycles output 4", "active": true, "tosidebar": true, "console": false, "tostatus": false, "complete": "true", "targetType": "full", "statusVal": "", "statusType": "auto", "x": 1100, "y": 1020, "wires": [] }, { "id": "68747d170d530562", "type": "debug", "z": "cac3a4383120cb57", "name": "Machine cycles output 1", "active": true, "tosidebar": true, "console": false, "tostatus": false, "complete": "true", "targetType": "full", "statusVal": "", "statusType": "auto", "x": 1090, "y": 900, "wires": [] }, { "id": "4b0281e42c6cd4d1", "type": "debug", "z": "cac3a4383120cb57", "name": "machine cycles output 2", "active": true, "tosidebar": true, "console": false, "tostatus": false, "complete": "true", "targetType": "full", "statusVal": "", "statusType": "auto", "x": 1090, "y": 940, "wires": [] }, { "id": "02fdc53901e0b70e", "type": "debug", "z": "cac3a4383120cb57", "name": "calculate kpis debug", "active": true, "tosidebar": true, "console": false, "tostatus": false, "complete": "true", "targetType": "full", "statusVal": "", "statusType": "auto", "x": 1500, "y": 980, "wires": [] }, { "id": "b03da2270d8def93", "type": "debug", "z": "cac3a4383120cb57", "name": "Machine cycles output 3", "active": true, "tosidebar": true, "console": false, "tostatus": false, "complete": "true", "targetType": "full", "statusVal": "", "statusType": "auto", "x": 1090, "y": 980, "wires": [] } ]