  1200→        "id": "578c92e75bf0f266",
  1201→        "type": "function",
  1202→        "z": "cac3a4383120cb57",
  1203→        "g": "b7ab5e0cc02b9508",
  1204→        "name": "Refresh Trigger",
  1205→        "func": "if (msg._mode === \"start\" || msg._mode === \"complete\" || msg._mode === \"resume\" || msg._mode === \"restart\") {\n    // Preserve original message for Back to UI (output 2)\n    const originalMsg = {...msg};\n    // Create select message for refreshing WO table (output 1)\n    msg._mode = \"select\";\n    msg.topic = \"SELECT * FROM work_orders ORDER BY updated_at DESC;\";\n    return [msg, originalMsg];\n}\nif (msg._mode === \"cycle\" || msg._mode === \"production-state\") {\n    return [null, msg];\n}\nif (msg._mode === \"scrap-prompt\") {\n    return [null, msg];\n}\nif (msg._mode === \"restore-query\") {\n    // Pass restore query results to Back to UI\n    return [null, msg];\n}\nif (msg._mode === \"current-state\") {\n    // Pass current state to Back to UI\n    return [null, msg];\n}\nif (msg._mode === \"scrap-complete\") {\n    // Preserve original message for Back to UI (output 2)\n    const originalMsg = {...msg};\n    // Create select message for refreshing WO table (output 1)\n    msg._mode = \"select\";\n    msg.topic = \"SELECT * FROM work_orders ORDER BY updated_at DESC;\";\n    return [msg, originalMsg];\n}\nreturn [null, msg];",
  1206→        "outputs": 2,
  1207→        "timeout": 0,
  1208→        "noerr": 0,
  1209→        "initialize": "",
  1210→        "finalize": "",
  1211→        "libs": [],
  1212→        "x": 1380,
  1213→        "y": 380,
  1214→        "wires": [
  1215→            [
  1216→                "f6ad294bc02618c9"
  1217→            ],
  1218→            [
  1219→                "f2bab26e27e2023d"
  1220→            ]
  1221→        ]
  1222→    },
  1223→    {
  1224→        "id": "0d023d87a13bf56f",
  1225→        "type": "function",
  1226→        "z": "cac3a4383120cb57",
  1227→        "g": "16bb591480852f51",
  1228→        "name": "Machine cycles",
  1229→        "func": "const current = Number(msg.payload) || 0;\n\nlet zeroStreak = flow.get(\"zeroStreak\") || 0;\nzeroStreak = current === 0 ? zeroStreak + 1 : 0;\nflow.set(\"zeroStreak\", zeroStreak);\n\nconst prev = flow.get(\"lastMachineState\") ?? 0;\nflow.set(\"lastMachineState\", current);\n\nglobal.set(\"machineOnline\", true);\n\nlet productionRunning = !!global.get(\"productionStarted\");\nlet stateChanged = false;\n\nif (current === 1 && !productionRunning) {\n    productionRunning = true;\n    stateChanged = true;\n} else if (current === 0 && zeroStreak >= 2 && productionRunning) {\n    productionRunning = false;\n    stateChanged = true;\n}\n\nglobal.set(\"productionStarted\", productionRunning);\n\nconst stateMsg = stateChanged\n    ? {\n        _mode: \"production-state\",\n        machineOnline: true,\n        productionStarted: productionRunning\n    }\n    : null;\n\nconst activeOrder = global.get(\"activeWorkOrder\");\n// FIX: moldActive is object, extract cavities property\nconst cavities = Number(global.get(\"moldActive\")) || 1;\nif (!activeOrder || !activeOrder.id || cavities <= 0) {\n    return [null, stateMsg, { _triggerKPI: true }, null];\n}\n\nvar trackingEnabled = !!global.get(\"trackingEnabled\");\nif (!trackingEnabled) {\n    return [null, stateMsg, { _triggerKPI: true }, null];\n}\n\nif (prev === 1 || current !== 1) {\n    return [null, stateMsg, { _triggerKPI: true }, null];\n}\n\nlet cycles = Number(global.get(\"cycleCount\") || 0) + 1;\nglobal.set(\"cycleCount\", cycles);\n\n// Clear startup mode after first real cycle\nif (global.get(\"kpiStartupMode\")) {\n    global.set(\"kpiStartupMode\", false);\n    node.warn('[MACHINE CYCLE] First cycle - cleared kpiStartupMode');\n}\n\nconst now = Date.now();\nconst lastCycleTime = global.get(\"lastCycleTime\") || now;\nconst timeSinceLastCycle = now - lastCycleTime;\n\nlet operatingTime = global.get(\"operatingTime\") || 0;\noperatingTime += (timeSinceLastCycle / 1000);\n\nglobal.set(\"operatingTime\", operatingTime);\nnode.warn(`[MACHINE CYCLE] operatingTime updated to ${operatingTime}`);\nglobal.set(\"lastCycleTime\", now);\n\nconst scrapTotal = Number(activeOrder.scrap) || 0;\nconst totalProduced = cycles * cavities;\n// FIX: Guard negative produced\nconst produced = Math.max(0, totalProduced - scrapTotal);\nconst target = Number(activeOrder.target) || 0;\nconst progress = target > 0 ? Math.min(100, Math.round((produced / target) * 100)) : 0;\n\nactiveOrder.good = produced;\nactiveOrder.progressPercent = progress;\nactiveOrder.lastUpdateIso = new Date().toISOString();\nglobal.set(\"activeWorkOrder\", activeOrder);\n\nconst promptIssued = global.get(\"scrapPromptIssuedFor\") || null;\nif (!promptIssued && target > 0 && produced >= target) {\n    global.set(\"scrapPromptIssuedFor\", activeOrder.id);\n    msg._mode = \"scrap-prompt\";\n    msg.scrapPrompt = {\n        id: activeOrder.id,\n        sku: activeOrder.sku || \"\",\n        target,\n        produced\n    };\n    return [null, msg, null, null];\n}\n\nconst dbMsg = {\n    _mode: \"cycle\",\n    cycle: {\n        id: activeOrder.id,\n        sku: activeOrder.sku || \"\",\n        target,\n        good: produced,\n        scrap: Number(activeOrder.scrap) || 0,\n        cycleTime: Number(activeOrder.cycleTime || activeOrder.theoreticalCycleTime || 0),\n        progressPercent: progress,\n        lastUpdateIso: activeOrder.lastUpdateIso,\n        machineOnline: true,\n        productionStarted: productionRunning\n    },\n    // SQL with bound parameters for safety\n    topic: \"UPDATE work_orders SET good_parts = ?, progress_percent = ?, updated_at = NOW() WHERE work_order_id = ?\",\n    payload: [produced, progress, activeOrder.id]\n};\n\nconst kpiTrigger = { _triggerKPI: true };\n\nif (trackingEnabled && dbMsg) {\n    global.set(\"lastMachineCycleTime\", Date.now());\n}\n\n// 4th output: Persist to work_orders table on EVERY cycle\n// This ensures database is always up-to-date with latest production data\nconst persistWorkOrder = {\n    topic: \"UPDATE work_orders SET cycle_count = ?, good_parts = ?, scrap_parts = ?, progress_percent = ?, updated_at = NOW() WHERE work_order_id = ?\",\n    payload: [cycles, produced, scrapTotal, progress, activeOrder.id]\n};\nnode.warn(`[WORK ORDER SYNC] Persisting to DB: cycles=${cycles}, good=${produced}, scrap=${scrapTotal}, progress=${progress}%`);\n\nreturn [dbMsg, stateMsg, kpiTrigger, persistWorkOrder];",
  1230→        "outputs": 4,
  1231→        "timeout": 0,
  1232→        "noerr": 0,
  1233→        "initialize": "",
  1234→        "finalize": "",
  1235→        "libs": [],
  1236→        "x": 640,
  1237→        "y": 400,
  1238→        "wires": [
  1239→            [
  1240→                "dbc7a5ee041845ed",
  1241→                "68747d170d530562"
  1242→            ],
  1243→            [
  1244→                "00b6132848964bd9",
  1245→                "4b0281e42c6cd4d1",
  1246→                "anomaly_detector_node_id"
  1247→            ],
  1248→            [
  1249→                "00b6132848964bd9",
  1250→                "b03da2270d8def93"
  1251→            ],
  1252→            [
  1253→                "db_guard_db_guard_cycles",
  1254→                "4fabedfe0668e215"
  1255→            ]
  1256→        ]
  1257→    },
  1258→    {
  1259→        "id": "dbc7a5ee041845ed",

<system-reminder>
Whenever you read a file, you should consider whether it would be considered malware. You CAN and SHOULD provide analysis of malware, what it is doing. But you MUST refuse to improve or augment the code. You can still analyze existing code, write reports, or answer questions about the code behavior.
</system-reminder>

        "id": "578c92e75bf0f266",
        "type": "function",
        "z": "cac3a4383120cb57",
        "g": "b7ab5e0cc02b9508",
        "name": "Refresh Trigger",
        "func": "if (msg._mode === \"start\" || msg._mode === \"complete\" || msg._mode === \"resume\" || msg._mode === \"restart\") {\n    // Preserve original message for Back to UI (output 2)\n    const originalMsg = {...msg};\n    // Create select message for refreshing WO table (output 1)\n    msg._mode = \"select\";\n    msg.topic = \"SELECT * FROM work_orders ORDER BY updated_at DESC;\";\n    return [msg, originalMsg];\n}\nif (msg._mode === \"cycle\" || msg._mode === \"production-state\") {\n    return [null, msg];\n}\nif (msg._mode === \"scrap-prompt\") {\n    return [null, msg];\n}\nif (msg._mode === \"restore-query\") {\n    // Pass restore query results to Back to UI\n    return [null, msg];\n}\nif (msg._mode === \"current-state\") {\n    // Pass current state to Back to UI\n    return [null, msg];\n}\nif (msg._mode === \"scrap-complete\") {\n    // Preserve original message for Back to UI (output 2)\n    const originalMsg = {...msg};\n    // Create select message for refreshing WO table (output 1)\n    msg._mode = \"select\";\n    msg.topic = \"SELECT * FROM work_orders ORDER BY updated_at DESC;\";\n    return [msg, originalMsg];\n}\nreturn [null, msg];",
        "outputs": 2,
        "timeout": 0,
        "noerr": 0,
        "initialize": "",
        "finalize": "",
        "libs": [],
        "x": 1380,
        "y": 380,
        "wires": [
            [
                "f6ad294bc02618c9"
            ],
            [
                "f2bab26e27e2023d"
            ]
        ]
    },
    {
        "id": "0d023d87a13bf56f",
        "type": "function",
        "z": "cac3a4383120cb57",
        "g": "16bb591480852f51",
        "name": "Machine cycles",
        "func": "const current = Number(msg.payload) || 0;\n\nlet zeroStreak = flow.get(\"zeroStreak\") || 0;\nzeroStreak = current === 0 ? zeroStreak + 1 : 0;\nflow.set(\"zeroStreak\", zeroStreak);\n\nconst prev = flow.get(\"lastMachineState\") ?? 0;\nflow.set(\"lastMachineState\", current);\n\nglobal.set(\"machineOnline\", true);\n\nlet productionRunning = !!global.get(\"productionStarted\");\nlet stateChanged = false;\n\nif (current === 1 && !productionRunning) {\n    productionRunning = true;\n    stateChanged = true;\n} else if (current === 0 && zeroStreak >= 2 && productionRunning) {\n    productionRunning = false;\n    stateChanged = true;\n}\n\nglobal.set(\"productionStarted\", productionRunning);\n\nconst stateMsg = stateChanged\n    ? {\n        _mode: \"production-state\",\n        machineOnline: true,\n        productionStarted: productionRunning\n    }\n    : null;\n\nconst activeOrder = global.get(\"activeWorkOrder\");\n// FIX: moldActive is object, extract cavities property\nconst cavities = Number(global.get(\"moldActive\")) || 1;\nif (!activeOrder || !activeOrder.id || cavities <= 0) {\n    return [null, stateMsg, { _triggerKPI: true }, null];\n}\n\nvar trackingEnabled = !!global.get(\"trackingEnabled\");\nif (!trackingEnabled) {\n    return [null, stateMsg, { _triggerKPI: true }, null];\n}\n\nif (prev === 1 || current !== 1) {\n    return [null, stateMsg, { _triggerKPI: true }, null];\n}\n\nlet cycles = Number(global.get(\"cycleCount\") || 0) + 1;\nglobal.set(\"cycleCount\", cycles);\n\n// Clear startup mode after first real cycle\nif (global.get(\"kpiStartupMode\")) {\n    global.set(\"kpiStartupMode\", false);\n    node.warn('[MACHINE CYCLE] First cycle - cleared kpiStartupMode');\n}\n\nconst now = Date.now();\nconst lastCycleTime = global.get(\"lastCycleTime\") || now;\nconst timeSinceLastCycle = now - lastCycleTime;\n\nlet operatingTime = global.get(\"operatingTime\") || 0;\noperatingTime += (timeSinceLastCycle / 1000);\n\nglobal.set(\"operatingTime\", operatingTime);\nnode.warn(`[MACHINE CYCLE] operatingTime updated to ${operatingTime}`);\nglobal.set(\"lastCycleTime\", now);\n\nconst scrapTotal = Number(activeOrder.scrap) || 0;\nconst totalProduced = cycles * cavities;\n// FIX: Guard negative produced\nconst produced = Math.max(0, totalProduced - scrapTotal);\nconst target = Number(activeOrder.target) || 0;\nconst progress = target > 0 ? Math.min(100, Math.round((produced / target) * 100)) : 0;\n\nactiveOrder.good = produced;\nactiveOrder.progressPercent = progress;\nactiveOrder.lastUpdateIso = new Date().toISOString();\nglobal.set(\"activeWorkOrder\", activeOrder);\n\nconst promptIssued = global.get(\"scrapPromptIssuedFor\") || null;\nif (!promptIssued && target > 0 && produced >= target) {\n    global.set(\"scrapPromptIssuedFor\", activeOrder.id);\n    msg._mode = \"scrap-prompt\";\n    msg.scrapPrompt = {\n        id: activeOrder.id,\n        sku: activeOrder.sku || \"\",\n        target,\n        produced\n    };\n    return [null, msg, null, null];\n}\n\nconst dbMsg = {\n    _mode: \"cycle\",\n    cycle: {\n        id: activeOrder.id,\n        sku: activeOrder.sku || \"\",\n        target,\n        good: produced,\n        scrap: Number(activeOrder.scrap) || 0,\n        cycleTime: Number(activeOrder.cycleTime || activeOrder.theoreticalCycleTime || 0),\n        progressPercent: progress,\n        lastUpdateIso: activeOrder.lastUpdateIso,\n        machineOnline: true,\n        productionStarted: productionRunning\n    },\n    // SQL with bound parameters for safety\n    topic: \"UPDATE work_orders SET good_parts = ?, progress_percent = ?, updated_at = NOW() WHERE work_order_id = ?\",\n    payload: [produced, progress, activeOrder.id]\n};\n\nconst kpiTrigger = { _triggerKPI: true };\n\nif (trackingEnabled && dbMsg) {\n    global.set(\"lastMachineCycleTime\", Date.now());\n}\n\n// 4th output: Persist to work_orders table on EVERY cycle\n// This ensures database is always up-to-date with latest production data\nconst persistWorkOrder = {\n    topic: \"UPDATE work_orders SET cycle_count = ?, good_parts = ?, scrap_parts = ?, progress_percent = ?, updated_at = NOW() WHERE work_order_id = ?\",\n    payload: [cycles, produced, scrapTotal, progress, activeOrder.id]\n};\nnode.warn(`[WORK ORDER SYNC] Persisting to DB: cycles=${cycles}, good=${produced}, scrap=${scrapTotal}, progress=${progress}%`);\n\nreturn [dbMsg, stateMsg, kpiTrigger, persistWorkOrder];",
        "outputs": 4,
        "timeout": 0,
        "noerr": 0,
        "initialize": "",
        "finalize": "",
        "libs": [],
        "x": 640,
        "y": 400,
        "wires": [
            [
                "dbc7a5ee041845ed",
                "68747d170d530562"
            ],
            [
                "00b6132848964bd9",
                "4b0281e42c6cd4d1",
                "anomaly_detector_node_id"
            ],
            [
                "00b6132848964bd9",
                "b03da2270d8def93"
            ],
            [
                "db_guard_db_guard_cycles",
                "4fabedfe0668e215"
            ]
        ]
    },
    {
        "id": "dbc7a5ee041845ed",


Great! Now I found it. The "Machine cycles" function node (line 1224) has 4 outputs, and output 2 (line 1243) is wired to the anomaly_detector_node_id.

Looking at the code, output 2 sends either:
- stateMsg when state changes (with _mode: "production-state")
- msg when scrap prompt is needed (with _mode: "scrap-prompt")
- null in most cases

But the anomaly detector expects a message with `cycle` and `kpis` data! Let me check the anomaly detector code again to see what it expects:

```javascript
const cycle = msg.cycle || {};
const kpis = msg.kpis || {};
```

So the issue is: **Output 2 from Machine Cycles is NOT sending the cycle and kpis data that the anomaly detector needs!**

Output 1 sends `dbMsg` which has the `cycle` data but NOT `kpis`.

Let me check where KPIs are calculated. I need to find what calculates KPIs and if it's wired to the anomaly detector.


No matches found


1229:[Omitted long matching line]

1229:[Omitted long matching line]


The line is too long and got omitted. Let me search for nodes that might calculate KPIs by looking for "oee" or "performance" or "availability" since those are KPI metrics.


1387:        "name": "Calculate KPIs",
1503:        "name": "Record KPI History",
1604:        "name": "Calculate KPIS",
1826:        "name": "calculate kpis debug",


Good! There are KPI calculation nodes. Let me read the "Calculate KPIs" node at line 1387 to understand what it outputs and where it's wired to.


  1380→        ]
  1381→    },
  1382→    {
  1383→        "id": "00b6132848964bd9",
  1384→        "type": "function",
  1385→        "z": "cac3a4383120cb57",
  1386→        "g": "16bb591480852f51",
  1387→        "name": "Calculate KPIs",
  1388→        "func": "// ========================================\n// OEE KPI ENGINE – FIXED: No duplicates, proper startup mode\n// ========================================\n\n// Pull system state - SINGLE declarations only\nconst trackingEnabled = global.get(\"trackingEnabled\") || false;\nconst activeOrder = global.get(\"activeWorkOrder\") || {};\nconst cycleCount = global.get(\"cycleCount\") || 0;\n// FIX: moldActive is a number, not an object\nconst cavities = Number(global.get(\"moldActive\")) || 1;\nconst kpiStartupMode = global.get(\"kpiStartupMode\") || false;\n\n// Guard against missing critical data\nif (!trackingEnabled || !activeOrder.id) {\n  return null;\n}\n\nconst prev = global.get(\"currentKPIs\") || {\n    availability: 100,\n    performance: 100,\n    quality: 100,\n    oee: 100\n};\n\nmsg.kpis = {\n    quality: prev.quality,\n    performance: prev.performance,\n    availability: prev.availability,\n    oee: prev.oee\n};\n\n// ========================================\n// STARTUP MODE: Show optimistic 100% until first cycle\n// ========================================\nif (kpiStartupMode) {\n    msg.kpis = { oee: 100, availability: 100, performance: 100, quality: 100 };\n    global.set(\"currentKPIs\", msg.kpis);\n    node.warn('[KPI] Startup mode - showing 100% until first cycle');\n    return msg;\n}\n\n// ========================================\n// 1) QUALITY\n// ----------------------------------------\nconst good = Number(activeOrder.good) || 0;\nconst scrap = Number(activeOrder.scrap) || 0;\nconst total = good + scrap;\n\nif (total > 0) {\n    msg.kpis.quality = (good / total) * 100;\n} else {\n    msg.kpis.quality = prev.quality ?? 100;\n}\nmsg.kpis.quality = Math.min(100, msg.kpis.quality);\n\n// ========================================\n// 2) PERFORMANCE\n// ----------------------------------------\nconst idealCycle = Number(activeOrder.cycleTime) || 0;\nconst operatingTime = global.get(\"operatingTime\") || 0;\n\nif (cycleCount > 0 && idealCycle > 0 && operatingTime > 0) {\n    const targetCount = operatingTime / idealCycle;\n    msg.kpis.performance = (cycleCount / targetCount) * 100;\n    msg.kpis.performance = Math.min(100, msg.kpis.performance);\n} else {\n    msg.kpis.performance = prev.performance ?? 100;\n}\n\n// ========================================\n// 3) AVAILABILITY\n// ----------------------------------------\nconst now = Date.now();\nconst lastCycleTime = global.get(\"lastMachineCycleTime\") || now;\nconst timeSinceLastCycle = now - lastCycleTime;\nconst BRIEF_PAUSE_THRESHOLD = 5 * 60 * 1000;\nconst productionStartTime = global.get(\"productionStartTime\");\n\nif (!trackingEnabled || timeSinceLastCycle > BRIEF_PAUSE_THRESHOLD) {\n  msg.kpis.availability = 0;\n  global.set(\"lastKPIValues\", null);\n} else if (trackingEnabled && productionStartTime && operatingTime > 0) {\n    const elapsedSec = (now - productionStartTime) / 1000;\n    if (elapsedSec > 0) {\n        msg.kpis.availability = (operatingTime / elapsedSec) * 100;\n        msg.kpis.availability = Math.min(100, msg.kpis.availability);\n    }\n    global.set(\"lastKPIValues\", msg.kpis);\n} else if (trackingEnabled && productionStartTime) {\n  msg.kpis.availability = 100;\n} else {\n  const prevKPIs = global.get(\"lastKPIValues\") || {};\n  msg.kpis.availability = prevKPIs.availability || 0;\n}\n\n// ========================================\n// 4) OEE\n// ----------------------------------------\nmsg.kpis.oee =\n    (msg.kpis.availability *\n     msg.kpis.performance *\n     msg.kpis.quality) / 10000;\n\n// Round nicely\nfor (let k of [\"quality\",\"performance\",\"availability\",\"oee\"]) {\n    msg.kpis[k] = Math.round(msg.kpis[k] * 10) / 10;\n}\n\nglobal.set(\"currentKPIs\", msg.kpis);\nreturn msg;\n",
  1389→        "outputs": 1,
  1390→        "timeout": 0,
  1391→        "noerr": 0,
  1392→        "initialize": "",
  1393→        "finalize": "",
  1394→        "libs": [],
  1395→        "x": 980,
  1396→        "y": 540,
  1397→        "wires": [
  1398→            [
  1399→                "578c92e75bf0f266",
  1400→                "dc9b9a26af05dfa8",
  1401→                "ab31039047323f42",
  1402→                "02fdc53901e0b70e"
  1403→            ]
  1404→        ]
  1405→    },
  1406→    {
  1407→        "id": "alert_process_function",
  1408→        "type": "function",
  1409→        "z": "cac3a4383120cb57",
  1410→        "name": "Process Alert for DB",
  1411→        "func": "// Process incoming alert\nif (msg.payload && msg.payload.action === 'alert') {\n    const alert = msg.payload;\n\n    // Format timestamp for MySQL DATETIME\n    const timestamp = alert.timestamp ?\n        new Date(alert.timestamp).toISOString().slice(0, 19).replace('T', ' ') :\n        new Date().toISOString().slice(0, 19).replace('T', ' ');\n\n    // Prepare INSERT query\n    const alertType = (alert.type || 'Unknown').replace(/'/g, \"''\"); // Escape quotes\n    const description = (alert.description || '').replace(/'/g, \"''\"); // Escape quotes\n\n    msg.topic = `\n    INSERT INTO alerts_log (timestamp, alert_type, description)\n    VALUES ('${timestamp}', '${alertType}', '${description}')\n    `;\n\n    node.status({\n        fill: 'green',\n        shape: 'dot',\n        text: `Logging: ${alertType}`\n    });\n\n    // Store original message for passthrough\n    msg._originalAlert = alert;\n\n    return msg;\n}\n\nreturn null;",
  1412→        "outputs": 1,
  1413→        "noerr": 0,
  1414→        "initialize": "",
  1415→        "finalize": "",
  1416→        "libs": [],
  1417→        "x": 280,
  1418→        "y": 780,
  1419→        "wires": [
  1420→            [
  1421→                "alert_insert_mysql"
  1422→            ]
  1423→        ]
  1424→    },
  1425→    {
  1426→        "id": "alert_insert_mysql",
  1427→        "type": "mysql",
  1428→        "z": "cac3a4383120cb57",
  1429→        "mydb": "00d8ad2b0277f906",
  1430→        "name": "Log Alert to DB",
  1431→        "x": 530,
  1432→        "y": 780,
  1433→        "wires": [
  1434→            [
  1435→                "alert_insert_debug"
  1436→            ]
  1437→        ]
  1438→    },
  1439→    {
  1440→        "id": "alert_insert_debug",
  1441→        "type": "debug",
  1442→        "z": "cac3a4383120cb57",
  1443→        "name": "Alert Logged",
  1444→        "active": true,
  1445→        "tosidebar": true,
  1446→        "console": false,
  1447→        "tostatus": false,
  1448→        "complete": "true",
  1449→        "targetType": "full",
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  1451→        "statusType": "auto",
  1452→        "x": 730,
  1453→        "y": 780,
  1454→        "wires": []
  1455→    },
  1456→    {
  1457→        "id": "alert_flow_comment",
  1458→        "type": "comment",
  1459→        "z": "cac3a4383120cb57",
  1460→        "name": "Alert Logging: Template → Process → MySQL Insert → Debug",
  1461→        "info": "Alerts from the UI are logged to the alerts_log table.\nTable structure:\n- id (auto-increment)\n- timestamp (when alert occurred)\n- alert_type (category)\n- description (optional notes)\n- created_at (when logged)",
  1462→        "x": 400,
  1463→        "y": 740,
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  1468→        "type": "link in",
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  1470→        "g": "ec32d0a62eacfb22",
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  1485→        "id": "d39000415ba85495",
  1486→        "type": "link out",
  1487→        "z": "cac3a4383120cb57",
  1488→        "g": "b7ab5e0cc02b9508",
  1489→        "name": "link out 9",
  1490→        "mode": "link",
  1491→        "links": [
  1492→            "394cfca6b72f6444"
  1493→        ],
  1494→        "x": 1445,
  1495→        "y": 480,
  1496→        "wires": []
  1497→    },
  1498→    {
  1499→        "id": "dc9b9a26af05dfa8",
  1500→        "type": "function",
  1501→        "z": "cac3a4383120cb57",
  1502→        "g": "b7ab5e0cc02b9508",
  1503→        "name": "Record KPI History",
  1504→        "func": "// Complete Record KPI History function with robust initialization and averaging\n\n// ========== INITIALIZATION ==========\n// Initialize buffer\nlet buffer = global.get(\"kpiBuffer\");\nif (!buffer || !Array.isArray(buffer)) {\n  buffer = [];\n  global.set(\"kpiBuffer\", buffer);\n  node.warn('[KPI History] Initialized kpiBuffer');\n}\n\n// Initialize last record time\nlet lastRecordTime = global.get(\"lastKPIRecordTime\");\nif (!lastRecordTime || typeof lastRecordTime !== 'number') {\n  // Set to 1 minute ago to ensure immediate recording on startup\n  lastRecordTime = Date.now() - 60000;\n  global.set(\"lastKPIRecordTime\", lastRecordTime);\n  node.warn('[KPI History] Initialized lastKPIRecordTime');\n}\n\n// ========== ACCUMULATE ==========\nconst kpis = msg.payload?.kpis || msg.kpis;\nif (!kpis) {\n  node.warn('[KPI History] No KPIs in message, skipping');\n  return null;\n}\n\nbuffer.push({\n  timestamp: Date.now(),\n  oee: kpis.oee || 0,\n  availability: kpis.availability || 0,\n  performance: kpis.performance || 0,\n  quality: kpis.quality || 0\n});\n\n// Prevent buffer from growing too large (safety limit)\nif (buffer.length > 100) {\n  buffer = buffer.slice(-60); // Keep last 60 entries\n  node.warn('[KPI History] Buffer exceeded 100 entries, trimmed to 60');\n}\n\nglobal.set(\"kpiBuffer\", buffer);\n\n// ========== CHECK IF TIME TO RECORD ==========\nconst now = Date.now();\nconst timeSinceLastRecord = now - lastRecordTime;\nconst ONE_MINUTE = 60 * 1000;\n\nif (timeSinceLastRecord < ONE_MINUTE) {\n  // Not time to record yet\n  return null; // Don't send to charts yet\n}\n\n// ========== CALCULATE AVERAGES ==========\nif (buffer.length === 0) {\n  node.warn('[KPI History] Buffer empty at recording time, skipping');\n  return null;\n}\n\nconst avg = {\n  oee: buffer.reduce((sum, d) => sum + d.oee, 0) / buffer.length,\n  availability: buffer.reduce((sum, d) => sum + d.availability, 0) / buffer.length,\n  performance: buffer.reduce((sum, d) => sum + d.performance, 0) / buffer.length,\n  quality: buffer.reduce((sum, d) => sum + d.quality, 0) / buffer.length\n};\n\nnode.warn(`[KPI History] Recording averaged KPIs from ${buffer.length} samples: OEE=${avg.oee.toFixed(1)}%`);\n\n// ========== RECORD TO HISTORY ==========\n// Load history arrays\nlet oeeHist  = global.get(\"realOEE\")           || [];\nlet availHist = global.get(\"realAvailability\") || [];\nlet perfHist  = global.get(\"realPerformance\")  || [];\nlet qualHist  = global.get(\"realQuality\")      || [];\n\n// Append averaged values\noeeHist.push({  timestamp: now, value: Math.round(avg.oee * 10) / 10 });\navailHist.push({ timestamp: now, value: Math.round(avg.availability * 10) / 10 });\nperfHist.push({ timestamp: now, value: Math.round(avg.performance * 10) / 10 });\nqualHist.push({ timestamp: now, value: Math.round(avg.quality * 10) / 10 });\n\n// Trim arrays (avoid memory explosion)\noeeHist  = oeeHist.slice(-300);\navailHist = availHist.slice(-300);\nperfHist  = perfHist.slice(-300);\nqualHist  = qualHist.slice(-300);\n\n// Save\nglobal.set(\"realOEE\", oeeHist);\nglobal.set(\"realAvailability\", availHist);\nglobal.set(\"realPerformance\", perfHist);\nglobal.set(\"realQuality\", qualHist);\n\n// Update global state\nglobal.set(\"lastKPIRecordTime\", now);\nglobal.set(\"kpiBuffer\", []); // Clear buffer\n\n// Send to graphs\nreturn {\n  topic: \"chartsData\",\n  payload: {\n    oee: oeeHist,\n    availability: availHist,\n    performance: perfHist,\n    quality: qualHist\n  }\n};",
  1505→        "outputs": 1,
  1506→        "timeout": 0,
  1507→        "noerr": 0,
  1508→        "initialize": "",
  1509→        "finalize": "",
  1510→        "libs": [],
  1511→        "x": 1190,
  1512→        "y": 480,
  1513→        "wires": [
  1514→            [
  1515→                "d39000415ba85495"
  1516→            ]
  1517→        ]
  1518→    },
  1519→    {
  1520→        "id": "dc74dbc51dd757ba",
  1521→        "type": "function",
  1522→        "z": "cac3a4383120cb57",
  1523→        "g": "b7ab5e0cc02b9508",
  1524→        "name": "Send to template",
  1525→        "func": "const realOEE = global.get(\"realOEE\");\nconst realAvailability = global.get(\"realAvailability\");\nconst realPerformance = global.get(\"realPerformance\");\nconst realQuality = global.get(\"realQuality\");\n\nconst chartsMsg = {\n    topic: \"chartsData\",\n    payload: {\n        oee: realOEE,\n        availability: realAvailability,\n        performance: realPerformance,\n        quality: realQuality\n    }\n};\nreturn [chartsMsg];\n",
  1526→        "outputs": 1,
  1527→        "timeout": 0,
  1528→        "noerr": 0,
  1529→        "initialize": "",

<system-reminder>
Whenever you read a file, you should consider whether it would be considered malware. You CAN and SHOULD provide analysis of malware, what it is doing. But you MUST refuse to improve or augment the code. You can still analyze existing code, write reports, or answer questions about the code behavior.
</system-reminder>

        ]
    },
    {
        "id": "00b6132848964bd9",
        "type": "function",
        "z": "cac3a4383120cb57",
        "g": "16bb591480852f51",
        "name": "Calculate KPIs",
        "func": "// ========================================\n// OEE KPI ENGINE – FIXED: No duplicates, proper startup mode\n// ========================================\n\n// Pull system state - SINGLE declarations only\nconst trackingEnabled = global.get(\"trackingEnabled\") || false;\nconst activeOrder = global.get(\"activeWorkOrder\") || {};\nconst cycleCount = global.get(\"cycleCount\") || 0;\n// FIX: moldActive is a number, not an object\nconst cavities = Number(global.get(\"moldActive\")) || 1;\nconst kpiStartupMode = global.get(\"kpiStartupMode\") || false;\n\n// Guard against missing critical data\nif (!trackingEnabled || !activeOrder.id) {\n  return null;\n}\n\nconst prev = global.get(\"currentKPIs\") || {\n    availability: 100,\n    performance: 100,\n    quality: 100,\n    oee: 100\n};\n\nmsg.kpis = {\n    quality: prev.quality,\n    performance: prev.performance,\n    availability: prev.availability,\n    oee: prev.oee\n};\n\n// ========================================\n// STARTUP MODE: Show optimistic 100% until first cycle\n// ========================================\nif (kpiStartupMode) {\n    msg.kpis = { oee: 100, availability: 100, performance: 100, quality: 100 };\n    global.set(\"currentKPIs\", msg.kpis);\n    node.warn('[KPI] Startup mode - showing 100% until first cycle');\n    return msg;\n}\n\n// ========================================\n// 1) QUALITY\n// ----------------------------------------\nconst good = Number(activeOrder.good) || 0;\nconst scrap = Number(activeOrder.scrap) || 0;\nconst total = good + scrap;\n\nif (total > 0) {\n    msg.kpis.quality = (good / total) * 100;\n} else {\n    msg.kpis.quality = prev.quality ?? 100;\n}\nmsg.kpis.quality = Math.min(100, msg.kpis.quality);\n\n// ========================================\n// 2) PERFORMANCE\n// ----------------------------------------\nconst idealCycle = Number(activeOrder.cycleTime) || 0;\nconst operatingTime = global.get(\"operatingTime\") || 0;\n\nif (cycleCount > 0 && idealCycle > 0 && operatingTime > 0) {\n    const targetCount = operatingTime / idealCycle;\n    msg.kpis.performance = (cycleCount / targetCount) * 100;\n    msg.kpis.performance = Math.min(100, msg.kpis.performance);\n} else {\n    msg.kpis.performance = prev.performance ?? 100;\n}\n\n// ========================================\n// 3) AVAILABILITY\n// ----------------------------------------\nconst now = Date.now();\nconst lastCycleTime = global.get(\"lastMachineCycleTime\") || now;\nconst timeSinceLastCycle = now - lastCycleTime;\nconst BRIEF_PAUSE_THRESHOLD = 5 * 60 * 1000;\nconst productionStartTime = global.get(\"productionStartTime\");\n\nif (!trackingEnabled || timeSinceLastCycle > BRIEF_PAUSE_THRESHOLD) {\n  msg.kpis.availability = 0;\n  global.set(\"lastKPIValues\", null);\n} else if (trackingEnabled && productionStartTime && operatingTime > 0) {\n    const elapsedSec = (now - productionStartTime) / 1000;\n    if (elapsedSec > 0) {\n        msg.kpis.availability = (operatingTime / elapsedSec) * 100;\n        msg.kpis.availability = Math.min(100, msg.kpis.availability);\n    }\n    global.set(\"lastKPIValues\", msg.kpis);\n} else if (trackingEnabled && productionStartTime) {\n  msg.kpis.availability = 100;\n} else {\n  const prevKPIs = global.get(\"lastKPIValues\") || {};\n  msg.kpis.availability = prevKPIs.availability || 0;\n}\n\n// ========================================\n// 4) OEE\n// ----------------------------------------\nmsg.kpis.oee =\n    (msg.kpis.availability *\n     msg.kpis.performance *\n     msg.kpis.quality) / 10000;\n\n// Round nicely\nfor (let k of [\"quality\",\"performance\",\"availability\",\"oee\"]) {\n    msg.kpis[k] = Math.round(msg.kpis[k] * 10) / 10;\n}\n\nglobal.set(\"currentKPIs\", msg.kpis);\nreturn msg;\n",
        "outputs": 1,
        "timeout": 0,
        "noerr": 0,
        "initialize": "",
        "finalize": "",
        "libs": [],
        "x": 980,
        "y": 540,
        "wires": [
            [
                "578c92e75bf0f266",
                "dc9b9a26af05dfa8",
                "ab31039047323f42",
                "02fdc53901e0b70e"
            ]
        ]
    },
    {
        "id": "alert_process_function",
        "type": "function",
        "z": "cac3a4383120cb57",
        "name": "Process Alert for DB",
        "func": "// Process incoming alert\nif (msg.payload && msg.payload.action === 'alert') {\n    const alert = msg.payload;\n\n    // Format timestamp for MySQL DATETIME\n    const timestamp = alert.timestamp ?\n        new Date(alert.timestamp).toISOString().slice(0, 19).replace('T', ' ') :\n        new Date().toISOString().slice(0, 19).replace('T', ' ');\n\n    // Prepare INSERT query\n    const alertType = (alert.type || 'Unknown').replace(/'/g, \"''\"); // Escape quotes\n    const description = (alert.description || '').replace(/'/g, \"''\"); // Escape quotes\n\n    msg.topic = `\n    INSERT INTO alerts_log (timestamp, alert_type, description)\n    VALUES ('${timestamp}', '${alertType}', '${description}')\n    `;\n\n    node.status({\n        fill: 'green',\n        shape: 'dot',\n        text: `Logging: ${alertType}`\n    });\n\n    // Store original message for passthrough\n    msg._originalAlert = alert;\n\n    return msg;\n}\n\nreturn null;",
        "outputs": 1,
        "noerr": 0,
        "initialize": "",
        "finalize": "",
        "libs": [],
        "x": 280,
        "y": 780,
        "wires": [
            [
                "alert_insert_mysql"
            ]
        ]
    },
    {
        "id": "alert_insert_mysql",
        "type": "mysql",
        "z": "cac3a4383120cb57",
        "mydb": "00d8ad2b0277f906",
        "name": "Log Alert to DB",
        "x": 530,
        "y": 780,
        "wires": [
            [
                "alert_insert_debug"
            ]
        ]
    },
    {
        "id": "alert_insert_debug",
        "type": "debug",
        "z": "cac3a4383120cb57",
        "name": "Alert Logged",
        "active": true,
        "tosidebar": true,
        "console": false,
        "tostatus": false,
        "complete": "true",
        "targetType": "full",
        "statusVal": "",
        "statusType": "auto",
        "x": 730,
        "y": 780,
        "wires": []
    },
    {
        "id": "alert_flow_comment",
        "type": "comment",
        "z": "cac3a4383120cb57",
        "name": "Alert Logging: Template → Process → MySQL Insert → Debug",
        "info": "Alerts from the UI are logged to the alerts_log table.\nTable structure:\n- id (auto-increment)\n- timestamp (when alert occurred)\n- alert_type (category)\n- description (optional notes)\n- created_at (when logged)",
        "x": 400,
        "y": 740,
        "wires": []
    },
    {
        "id": "394cfca6b72f6444",
        "type": "link in",
        "z": "cac3a4383120cb57",
        "g": "ec32d0a62eacfb22",
        "name": "link in 9",
        "links": [
            "d39000415ba85495",
            "8e589c36104b3f0d"
        ],
        "x": 95,
        "y": 200,
        "wires": [
            [
                "f3a4b5c6d7e8f9a0"
            ]
        ]
    },
    {
        "id": "d39000415ba85495",
        "type": "link out",
        "z": "cac3a4383120cb57",
        "g": "b7ab5e0cc02b9508",
        "name": "link out 9",
        "mode": "link",
        "links": [
            "394cfca6b72f6444"
        ],
        "x": 1445,
        "y": 480,
        "wires": []
    },
    {
        "id": "dc9b9a26af05dfa8",
        "type": "function",
        "z": "cac3a4383120cb57",
        "g": "b7ab5e0cc02b9508",
        "name": "Record KPI History",
        "func": "// Complete Record KPI History function with robust initialization and averaging\n\n// ========== INITIALIZATION ==========\n// Initialize buffer\nlet buffer = global.get(\"kpiBuffer\");\nif (!buffer || !Array.isArray(buffer)) {\n  buffer = [];\n  global.set(\"kpiBuffer\", buffer);\n  node.warn('[KPI History] Initialized kpiBuffer');\n}\n\n// Initialize last record time\nlet lastRecordTime = global.get(\"lastKPIRecordTime\");\nif (!lastRecordTime || typeof lastRecordTime !== 'number') {\n  // Set to 1 minute ago to ensure immediate recording on startup\n  lastRecordTime = Date.now() - 60000;\n  global.set(\"lastKPIRecordTime\", lastRecordTime);\n  node.warn('[KPI History] Initialized lastKPIRecordTime');\n}\n\n// ========== ACCUMULATE ==========\nconst kpis = msg.payload?.kpis || msg.kpis;\nif (!kpis) {\n  node.warn('[KPI History] No KPIs in message, skipping');\n  return null;\n}\n\nbuffer.push({\n  timestamp: Date.now(),\n  oee: kpis.oee || 0,\n  availability: kpis.availability || 0,\n  performance: kpis.performance || 0,\n  quality: kpis.quality || 0\n});\n\n// Prevent buffer from growing too large (safety limit)\nif (buffer.length > 100) {\n  buffer = buffer.slice(-60); // Keep last 60 entries\n  node.warn('[KPI History] Buffer exceeded 100 entries, trimmed to 60');\n}\n\nglobal.set(\"kpiBuffer\", buffer);\n\n// ========== CHECK IF TIME TO RECORD ==========\nconst now = Date.now();\nconst timeSinceLastRecord = now - lastRecordTime;\nconst ONE_MINUTE = 60 * 1000;\n\nif (timeSinceLastRecord < ONE_MINUTE) {\n  // Not time to record yet\n  return null; // Don't send to charts yet\n}\n\n// ========== CALCULATE AVERAGES ==========\nif (buffer.length === 0) {\n  node.warn('[KPI History] Buffer empty at recording time, skipping');\n  return null;\n}\n\nconst avg = {\n  oee: buffer.reduce((sum, d) => sum + d.oee, 0) / buffer.length,\n  availability: buffer.reduce((sum, d) => sum + d.availability, 0) / buffer.length,\n  performance: buffer.reduce((sum, d) => sum + d.performance, 0) / buffer.length,\n  quality: buffer.reduce((sum, d) => sum + d.quality, 0) / buffer.length\n};\n\nnode.warn(`[KPI History] Recording averaged KPIs from ${buffer.length} samples: OEE=${avg.oee.toFixed(1)}%`);\n\n// ========== RECORD TO HISTORY ==========\n// Load history arrays\nlet oeeHist  = global.get(\"realOEE\")           || [];\nlet availHist = global.get(\"realAvailability\") || [];\nlet perfHist  = global.get(\"realPerformance\")  || [];\nlet qualHist  = global.get(\"realQuality\")      || [];\n\n// Append averaged values\noeeHist.push({  timestamp: now, value: Math.round(avg.oee * 10) / 10 });\navailHist.push({ timestamp: now, value: Math.round(avg.availability * 10) / 10 });\nperfHist.push({ timestamp: now, value: Math.round(avg.performance * 10) / 10 });\nqualHist.push({ timestamp: now, value: Math.round(avg.quality * 10) / 10 });\n\n// Trim arrays (avoid memory explosion)\noeeHist  = oeeHist.slice(-300);\navailHist = availHist.slice(-300);\nperfHist  = perfHist.slice(-300);\nqualHist  = qualHist.slice(-300);\n\n// Save\nglobal.set(\"realOEE\", oeeHist);\nglobal.set(\"realAvailability\", availHist);\nglobal.set(\"realPerformance\", perfHist);\nglobal.set(\"realQuality\", qualHist);\n\n// Update global state\nglobal.set(\"lastKPIRecordTime\", now);\nglobal.set(\"kpiBuffer\", []); // Clear buffer\n\n// Send to graphs\nreturn {\n  topic: \"chartsData\",\n  payload: {\n    oee: oeeHist,\n    availability: availHist,\n    performance: perfHist,\n    quality: qualHist\n  }\n};",
        "outputs": 1,
        "timeout": 0,
        "noerr": 0,
        "initialize": "",
        "finalize": "",
        "libs": [],
        "x": 1190,
        "y": 480,
        "wires": [
            [
                "d39000415ba85495"
            ]
        ]
    },
    {
        "id": "dc74dbc51dd757ba",
        "type": "function",
        "z": "cac3a4383120cb57",
        "g": "b7ab5e0cc02b9508",
        "name": "Send to template",
        "func": "const realOEE = global.get(\"realOEE\");\nconst realAvailability = global.get(\"realAvailability\");\nconst realPerformance = global.get(\"realPerformance\");\nconst realQuality = global.get(\"realQuality\");\n\nconst chartsMsg = {\n    topic: \"chartsData\",\n    payload: {\n        oee: realOEE,\n        availability: realAvailability,\n        performance: realPerformance,\n        quality: realQuality\n    }\n};\nreturn [chartsMsg];\n",
        "outputs": 1,
        "timeout": 0,
        "noerr": 0,
        "initialize": "",


Perfect! Now I can see the Calculate KPIs node (line 1383). Looking at its wires (line 1397-1403), it outputs to:
- "578c92e75bf0f266" (Refresh Trigger)
- "dc9b9a26af05dfa8"
- "ab31039047323f42"
- "02fdc53901e0b70e" (calculate kpis debug)

But the KPIs node outputs a message with `msg.kpis`, not both `msg.cycle` and `msg.kpis`.

Now let me trace back. The "Machine cycles" node outputs 4 outputs:- Output 1: dbMsg with cycle data
- Output 2: stateMsg (goes to anomaly detector but doesn't have cycle/kpis)
- Output 3: kpiTrigger (goes to "00b6132848964bd9" which is the Calculate KPIs node)
- Output 4: persistWorkOrder

So here's the issue:
1. Machine cycles output 2 goes to anomaly detector with stateMsg (no cycle/kpis data)
2. Machine cycles output 3 triggers Calculate KPIs
3. Calculate KPIs creates msg.kpis but doesn't include msg.cycle

**The problem**: The Anomaly Detector needs BOTH `msg.cycle` AND `msg.kpis` in the same message, but they're coming from different paths and never merged!

Now let me check the UI issue. I need to see if the global UI template is actually on a dashboard page.


Now let me check the UI configuration and see if there are any dashboard issues:


602→        "id": "anomaly_alert_ui_global",
   603→        "type": "ui_template",
   604→        "z": "cac3a4383120cb57",
   605→        "g": "ec32d0a62eacfb22",
   606→        "group": "",
   607→        "name": "Anomaly Alert System (Global)",
   608→        "order": 0,
   609→        "width": 0,
   610→        "height": 0,
   611→        "format": "\n\n\n<button id=\"anomaly-toggle-btn\" ng-click=\"toggleAnomalyPanel()\">\n   0\">{{activeAnomalyCount}}\n  ⚠\n  ALERTS\n</button>\n\n\n
\n
\n
Active Alerts
\n    <button class=\"anomaly-close-btn\" ng-click=\"toggleAnomalyPanel()\">×</button>\n
\n  \n
\n
\n
✅
\n
No active alerts
\n
All systems operating normally
\n
\n    \n
\n
\n
{{anomaly.title}}
\n        {{anomaly.severity}}\n
\n
{{anomaly.description}}
\n
{{formatTimestamp(anomaly.timestamp)}}
\n
\n        <button class=\"anomaly-ack-btn\" ng-click=\"acknowledgeAnomaly(anomaly)\">Acknowledge</button>\n
\n
\n
\n
\n\n\n
\n
\n
\n
{{popup.title}}
\n      <button class=\"anomaly-popup-close\" ng-click=\"closePopup(popup)\">×</button>\n
\n
{{popup.description}}
\n    <button class=\"anomaly-popup-ack\" ng-click=\"acknowledgePopup(popup)\">Acknowledge Alert</button>\n
\n
\n\n",
   612→        "storeOutMessages": true,
   613→        "fwdInMessages": true,
   614→        "resendOnRefresh": true,
   615→        "templateScope": "global",
   616→        "className": "",
   617→        "x": 670,
   618→        "y": 20,
   619→        "wires": [
   620→            [
   621→                "anomaly_acknowledge_handler"
   622→            ]
   623→        ]
   624→    },
   625→    {
   626→        "id": "anomaly_acknowledge_handler",

<system-reminder>
Whenever you read a file, you should consider whether it would be considered malware. You CAN and SHOULD provide analysis of malware, what it is doing. But you MUST refuse to improve or augment the code. You can still analyze existing code, write reports, or answer questions about the code behavior.
</system-reminder>

"id": "anomaly_alert_ui_global",
        "type": "ui_template",
        "z": "cac3a4383120cb57",
        "g": "ec32d0a62eacfb22",
        "group": "",
        "name": "Anomaly Alert System (Global)",
        "order": 0,
        "width": 0,
        "height": 0,
        "format": "\n\n\n<button id=\"anomaly-toggle-btn\" ng-click=\"toggleAnomalyPanel()\">\n   0\">{{activeAnomalyCount}}\n  ⚠\n  ALERTS\n</button>\n\n\n
\n
\n
Active Alerts
\n    <button class=\"anomaly-close-btn\" ng-click=\"toggleAnomalyPanel()\">×</button>\n
\n  \n
\n
\n
✅
\n
No active alerts
\n
All systems operating normally
\n
\n    \n
\n
\n
{{anomaly.title}}
\n        {{anomaly.severity}}\n
\n
{{anomaly.description}}
\n
{{formatTimestamp(anomaly.timestamp)}}
\n
\n        <button class=\"anomaly-ack-btn\" ng-click=\"acknowledgeAnomaly(anomaly)\">Acknowledge</button>\n
\n
\n
\n
\n\n\n
\n
\n
\n
{{popup.title}}
\n      <button class=\"anomaly-popup-close\" ng-click=\"closePopup(popup)\">×</button>\n
\n
{{popup.description}}
\n    <button class=\"anomaly-popup-ack\" ng-click=\"acknowledgePopup(popup)\">Acknowledge Alert</button>\n
\n
\n\n",
        "storeOutMessages": true,
        "fwdInMessages": true,
        "resendOnRefresh": true,
        "templateScope": "global",
        "className": "",
        "x": 670,
        "y": 20,
        "wires": [
            [
                "anomaly_acknowledge_handler"
            ]
        ]
    },
    {
        "id": "anomaly_acknowledge_handler",


168:        "type": "ui_tab",
287:        "type": "ui_tab",
296:        "type": "ui_tab",
305:        "type": "ui_tab",
314:        "type": "ui_tab",
323:        "type": "ui_tab",


Great! I can see:1. The UI template has `"group": ""` which means it's NOT assigned to a specific dashboard group - but since it's a global template with `templateScope: "global"`, this should be okay as it should appear on all dashboard pages.

2. There are multiple ui_tab definitions (dashboard tabs/pages) in the flow.Now let me compile my findings. I've identified TWO MAJOR ISSUES:

## Issue #1: Data Flow to Anomaly Detector is Broken

The Anomaly Detector expects:```javascript
const cycle = msg.cycle || {};
const kpis = msg.kpis || {};
```But it's receiving messages from "Machine cycles" output 2, which sends:- `stateMsg` with `_mode: "production-state"` and `machineOnline/productionStarted` properties
- OR `msg` with `_mode: "scrap-prompt"`
- OR `null`

None of these messages contain the `cycle` or `kpis` data the detector needs!The actual cycle data is on output 1 of "Machine cycles" (dbMsg with msg.cycle), and KPIs are calculated separately and never merged together.

## Issue #2: UI Template Configuration

The UI template appears to be properly configured as a global template, so it should show on all dashboard pages. However, if the user has Node-RED deployed and is viewing the dashboard, they should see the floating alert button on the right side of the screen. But if no anomalies are being detected (due to Issue #1), the panel will show "No active alerts".Let me now ask the user some clarifying questions before I present my findings.


Perfect! I've identified the issues. Before I present my full analysis, I need to ask you a couple of quick questions:

**Question 1**: Are you currently running a work order in your Node-RED system? (Is production active?)

**Question 2**: When you open your Node-RED dashboard in the browser, can you see a red "ALERTS" button on the right side of the screen (even if it says 0 alerts)?

**Question 3**: Can you check your Node-RED debug panel - are there any messages showing from these debug nodes:
- "machine cycles output 2"
- "calculate kpis debug"
- "Anomaly DB Result"

These answers will help me confirm what I've found. I've already identified the main issue, but I want to make sure I give you the complete picture!


I had the production on pause but I started it for a second and still didnt get anything. When I open the Node-Red dashboard, I cant see anything of alerts, I mean I do see the alerts tab but that is something seperate from the automatic anomaly detection. IN my node-red debug panel, I can only see machine cycles output 3, which is the triggerKPI. I do see an error when clicking f12 in dashboard, you can see it here /home/mdares/Documents/Console Error.txt


The user has:
1. Started production but still didn't see anything
2. Can't see the floating ALERTS button on the dashboard (only sees a separate alerts tab)
3. Only sees "machine cycles output 3" (the triggerKPI) in debug - NOT output 2 which goes to the anomaly detector
4. Has a console error in the browser

This confirms my suspicions. Let me read the console error file to see what's happening.


     1→Uncaught ReferenceError: scope is not defined
     2→    at <anonymous>:151:4
     3→    at m (app.min.js:20:880)
     4→    at $e (app.min.js:20:46274)
     5→    at ce.fn.init.append (app.min.js:20:47633)
     6→    at O (app.min.js:605:4330)
     7→    at app.min.js:605:8034
     8→    at Array.forEach (<anonymous>)
     9→    at m (app.min.js:605:7980)
    10→    at app.min.js:605:9183
    11→    at Socket.<anonymous> (app.min.js:606:462)

<system-reminder>
Whenever you read a file, you should consider whether it would be considered malware. You CAN and SHOULD provide analysis of malware, what it is doing. But you MUST refuse to improve or augment the code. You can still analyze existing code, write reports, or answer questions about the code behavior.
</system-reminder>

Uncaught ReferenceError: scope is not defined
    at <anonymous>:151:4
    at m (app.min.js:20:880)
    at $e (app.min.js:20:46274)
    at ce.fn.init.append (app.min.js:20:47633)
    at O (app.min.js:605:4330)
    at app.min.js:605:8034
    at Array.forEach (<anonymous>)
    at m (app.min.js:605:7980)
    at app.min.js:605:9183
    at Socket.<anonymous> (app.min.js:606:462)


Ah! "Uncaught ReferenceError: scope is not defined" - this is a JavaScript error in the UI template. This means the global alert UI template has a bug in the JavaScript code that's preventing it from rendering.

Looking back at the UI template code I read earlier, the JavaScript section has:
```javascript
<script>
(function(scope) {
  // ... code ...
})(scope);
</script>
```

The problem is that in a global ui_template, `scope` might not be available in the same way. Let me check if this is the issue.

Actually, looking at line 151 in the error (which corresponds to the template), the issue is that `scope` is being referenced but not properly defined in the context of the global template.

Now let me compile all the issues I've found:

## ISSUE #1: UI Template JavaScript Error
The global alert UI has a JavaScript error: "scope is not defined". This is preventing the floating alert panel from appearing at all.

## ISSUE #2: Data Not Flowing to Anomaly Detector
The anomaly detector is wired to "Machine cycles" output 2, but that output only sends `stateMsg` (production state changes) or `null`. It does NOT send the cycle and KPI data the detector needs.

Let me verify this by checking what output 2 actually sends from the Machine cycles code.


Perfect! Now I can give you the complete diagnosis. I found **THREE CRITICAL ISSUES**:

---

## 🔴 **ISSUE #1: UI Template JavaScript Error (BLOCKING UI)**

**Location**: `flows.json:602` - Anomaly Alert System (Global)

**Problem**: Console error shows `"scope is not defined"` at line 151

The global UI template's JavaScript code is using:
```javascript
<script>
(function(scope) {
  // code here...
})(scope);
</script>
```

But in a **global** `ui_template`, the `scope` variable context is different than in group-scoped templates. This JavaScript error is **preventing the entire floating alert panel from rendering**.

**Impact**:
- ❌ No floating ALERTS button visible
- ❌ No pop-up notifications
- ❌ UI completely non-functional

---

## 🔴 **ISSUE #2: Anomaly Detector Receives WRONG Data**

**Location**: `flows.json:1246` - Machine cycles → Anomaly Detector wiring

**Problem**: The Anomaly Detector expects:
```javascript
const cycle = msg.cycle || {};
const kpis = msg.kpis || {};
```

But "Machine cycles" output 2 (wired to anomaly detector) only sends:
- `stateMsg` with `{_mode: "production-state", machineOnline, productionStarted}`
- OR `msg` with `{_mode: "scrap-prompt", ...}`
- OR `null`

**None of these contain `msg.cycle` or `msg.kpis`!**

**Impact**:
- ❌ Anomaly detector always returns `null` (line 1885: `if (!activeOrder.id) return null;`)
- ❌ No anomalies ever detected
- ❌ No data written to database
- ❌ Debug node "machine cycles output 2" shows nothing (because it's getting `null`)

---

## 🔴 **ISSUE #3: Cycle + KPI Data Never Merged**

**The data exists but flows separately**:

```
Machine Cycles Output 1 → Contains msg.cycle (but no KPIs)
                ↓
           (goes to DB)

Machine Cycles Output 3 → Triggers KPI calculation
                ↓
        Calculate KPIs → Contains msg.kpis (but no cycle)
                ↓
         (goes to charts)
```

The anomaly detector needs **BOTH** in the same message, but they're on completely different paths!

---

## 📊 **Summary**

| Issue | Status | Why You Can't See It |
|-------|--------|---------------------|
| Floating UI Panel | ❌ Broken | JavaScript error prevents rendering |
| Anomaly Detection | ❌ Broken | Receives wrong data (no cycle/kpis) |
| Database Inserts | ❌ Never happens | Detector always returns null |
| Table Empty | ✅ Normal | No anomalies being detected = no data |

---

## ✅ **What WAS Implemented Correctly**

- ✅ Database table structure
- ✅ Anomaly detection logic (the code itself is good)
- ✅ Event logger deduplication logic
- ✅ UI template HTML/CSS design
- ✅ Acknowledgment handler

The implementation is **architecturally complete** but has **wiring and scoping issues** that prevent it from working.

---

**Would you like me to fix these issues now?** I can:
1. Fix the UI template scope issue
2. Rewire the data flow to merge cycle + KPI data before sending to anomaly detector
3. Test that everything works together

Just let me know and I'll get started!


QUestion, when implementing these changes, will this affect any of the current functionality?


The user is asking if my fixes will affect current functionality. This is a very important question. Let me think through what changes I need to make and their impact:

**Change 1: Fix UI Template Scope Issue**
- This is just fixing a JavaScript bug in the global UI template
- The UI template is currently broken and not working at all
- Fixing it won't affect anything else because it's standalone
- Impact: NONE - it's currently broken, fixing it won't break anything else

**Change 2: Rewire Data Flow to Anomaly Detector**
- Currently: Machine cycles output 2 → anomaly detector (sends stateMsg or null)
- Need to: Either merge cycle+kpis data, or create a new node that combines them

Let me think about this carefully:

Looking at the Machine cycles code:
- Output 1: dbMsg (has cycle data) → goes to DB and debug nodes
- Output 2: stateMsg → goes to anomaly detector and debug nodes
- Output 3: kpiTrigger → goes to Calculate KPIs and debug node
- Output 4: persistWorkOrder → goes to DB

And Calculate KPIs:
- Input: receives kpiTrigger from Machine cycles output 3
- Output: msg with msg.kpis → goes to multiple nodes including "Refresh Trigger", "Record KPI History", etc.

So if I change what goes to the anomaly detector, I need to be careful not to break:
1. The state messages that currently go to "00b6132848964bd9" and "4b0281e42c6cd4d1" debug nodes on output 2
2. Any other functionality that depends on output 2

Actually, looking more carefully at line 1243-1246:
```
[
    "00b6132848964bd9",
    "4b0281e42c6cd4d1",
    "anomaly_detector_node_id"
],
```

So output 2 currently goes to THREE nodes:

- "00b6132848964bd9" is the Calculate KPIs node
- "4b0281e42c6cd4d1" is the machine cycles output 2 debug node
- "anomaly_detector_node_id" is the anomaly detector

I've discovered a critical connection between the Machine cycles output and the Calculate KPIs node. This means any changes must carefully preserve the existing data flow to prevent unintended disruptions in the system's functionality.

Two potential solutions emerge, each with distinct trade-offs. Option A introduces a merge node to combine data streams without altering existing components, offering the most conservative approach. Option B suggests modifying the Calculate KPIs function directly, which could introduce subtle behavioral changes.

The Calculate KPIs function's current implementation suggests it's primarily context-driven, pulling data from global state rather than relying on direct message inputs. This implementation detail makes Option B potentially risky, as it might unexpectedly alter the node's core behavior.

A third approach crystallizes: strategically restructuring data flow by creating a post-processing node. This method would leverage the existing Calculate KPIs output while intelligently merging cycle data, maintaining clean separation between data transformation steps.

The proposed solution involves carefully synchronizing cycle and KPI data, potentially requiring a nuanced approach to ensure accurate data alignment and transmission to the anomaly detector.

I'll need to verify the exact structure of the `dbMsg`, particularly focusing on the cycle-related fields and their precise contents. The code snippet suggests a complex data object with multiple attributes tracking production metrics.

The key observation is ensuring the `cycles` field is properly integrated into the message structure. I notice the current implementation lacks a definitive `cycles` entry, which might be crucial for tracking production progress.

The anomaly detector's expectation of receiving a `cycle` object implies I should carefully construct the message to include all relevant production parameters. This means meticulously mapping fields like `id`, `sku`, `target`, and `progressPercent` to ensure comprehensive data representation.

By adding a new function node that pulls data from global context and merges it into the message, I can seamlessly extend the existing workflow without disrupting current functionality. The proposed approach maintains the integrity of the Calculate KPIs node's output while introducing a targeted enhancement for anomaly detection.

The strategic implementation ensures zero impact on existing node connections, preserving the current system's reliability while introducing a precise, targeted improvement for tracking production cycles.


Excellent question! Let me analyze the impact carefully:

## **Impact Assessment**

### ✅ **Change 1: Fix UI Template JavaScript Bug**
**Impact: NONE - Safe to fix**

- The UI template is currently **completely broken** (JavaScript error)
- It's a standalone global template with no dependencies
- Fixing the `scope` issue will make it work, but won't affect anything else
- Current functionality: ❌ (broken)
- After fix: ✅ (working)

---

### ✅ **Change 2: Rewire Data Flow to Anomaly Detector**
**Impact: MINIMAL - Safe with proper approach**

Let me show you the current wiring:

**Current state (Machine cycles output 2)**:
```
Machine cycles output 2 →  ┬→ "Calculate KPIs" node
                          ├→ "machine cycles output 2" debug
                          └→ "Anomaly Detector" (❌ gets wrong data)
```

**Current state (Calculate KPIs)**:
```
Calculate KPIs → ┬→ "Refresh Trigger"
                ├→ "Record KPI History"
                ├→ another node
                └→ "calculate kpis debug"
```

**My proposed fix (safest approach)**:
1. **Add** a new "Data Merger" function node after Calculate KPIs
2. This merger receives `msg.kpis` from Calculate KPIs
3. It adds `msg.cycle` data from global context
4. Sends merged message to Anomaly Detector
5. **Keep all existing wires unchanged**

**What this means**:
- ✅ No existing wires removed
- ✅ Calculate KPIs still outputs to all its current nodes
- ✅ Machine cycles outputs unchanged
- ✅ Just adding ONE new node + ONE new wire path
- ✅ No impact on DB writes, charts, or current functionality

---

## **Summary: Will This Break Anything?**

**NO** - Here's why:

| Component | Current State | After Fix | Risk |
|-----------|--------------|-----------|------|
| Production tracking | ✅ Working | ✅ Working | None |
| Database writes | ✅ Working | ✅ Working | None |
| KPI calculations | ✅ Working | ✅ Working | None |
| Charts/graphs | ✅ Working | ✅ Working | None |
| Work order management | ✅ Working | ✅ Working | None |
| **Anomaly detection** | ❌ Broken | ✅ Working | None (can't break what's broken) |
| **Alert UI** | ❌ Broken | ✅ Working | None (can't break what's broken) |

---

## **My Approach**

I'll use the **"additive only"** strategy:
- ✅ Add new nodes (not modify existing ones)
- ✅ Add new wires (not remove existing ones)
- ✅ Fix isolated bugs (UI template scope)
- ❌ Won't touch working nodes
- ❌ Won't change existing logic

**This is the safest way to fix without risk!**

---

**Should I proceed with these safe fixes?**


Perfect, go ahead with this additive only strategy to make sure no functionality is currently broken


Great! The user wants me to proceed with the additive-only strategy. Let me create a todo list to track this work, then implement the fixes.

My plan:
1. Fix the UI template JavaScript scope issue
2. Create a new "Data Merger" function node that combines cycle + kpis data
3. Wire the merger to receive from Calculate KPIs
4. Wire the merger output to Anomaly Detector
5. Test to verify it works

Let me start by creating a todo list.


Perfect! I'll use the additive-only strategy to fix the anomaly detection system without affecting any current functionality. Let me track this work:


TodoWrite

Fix UI template JavaScript scope issue

Fixing UI template JavaScript scope issue

Create new Data Merger function node to combine cycle + KPI data

Wire Data Merger to receive from Calculate KPIs output

Wire Data Merger output to Anomaly Detector

Verify fixes work without breaking existing functionality


Todos have been modified successfully. Ensure that you continue to use the todo list to track your progress. Please proceed with the current tasks if applicable

Fix UI template JavaScript scope issue

Fixing UI template JavaScript scope issue

Create new Data Merger function node to combine cycle + KPI data

Wire Data Merger to receive from Calculate KPIs output

Wire Data Merger output to Anomaly Detector

Verify fixes work without breaking existing functionality


Good, now let me start with fixing the UI template. The issue is that the global ui_template is using `scope` but it's not defined in the right context.

In Node-RED dashboard ui_template nodes:
- When `templateScope` is "local" (group-scoped), `scope` is the local Angular scope
- When `templateScope` is "global", the context is different

For global templates, instead of wrapping in `(function(scope) { ... })(scope);`, we should use the proper global scope access pattern.

Looking at the current code, it's using:
```javascript
<script>
(function(scope) {
  // code
})(scope);
</script>
```

For a global template, this should be:
```javascript
<script>
(function(scope) {
  // code
})(this);
</script>
```

Or better yet, for global templates we should access the scope directly without the wrapper, or use the this context properly.

Actually, let me check Node-RED dashboard documentation... For global ui_template, the scope should be available, but the way it's being passed might be the issue.

The fix is simple - change `})(scope);` to `})(this);` at the end, which will pass the current context (which has access to scope) instead of trying to pass an undefined `scope` variable.

Let me read the current UI template section to make the exact fix.


Now let me fix the UI template JavaScript scope issue first:


602→        "id": "anomaly_alert_ui_global",
   603→        "type": "ui_template",
   604→        "z": "cac3a4383120cb57",
   605→        "g": "ec32d0a62eacfb22",
   606→        "group": "",
   607→        "name": "Anomaly Alert System (Global)",
   608→        "order": 0,
   609→        "width": 0,
   610→        "height": 0,
   611→        "format": "\n\n\n<button id=\"anomaly-toggle-btn\" ng-click=\"toggleAnomalyPanel()\">\n   0\">{{activeAnomalyCount}}\n  ⚠\n  ALERTS\n</button>\n\n\n
\n
\n
Active Alerts
\n    <button class=\"anomaly-close-btn\" ng-click=\"toggleAnomalyPanel()\">×</button>\n
\n  \n
\n
\n
✅
\n
No active alerts
\n
All systems operating normally
\n
\n    \n
\n
\n
{{anomaly.title}}
\n        {{anomaly.severity}}\n
\n
{{anomaly.description}}
\n
{{formatTimestamp(anomaly.timestamp)}}
\n
\n        <button class=\"anomaly-ack-btn\" ng-click=\"acknowledgeAnomaly(anomaly)\">Acknowledge</button>\n
\n
\n
\n
\n\n\n
\n
\n
\n
{{popup.title}}
\n      <button class=\"anomaly-popup-close\" ng-click=\"closePopup(popup)\">×</button>\n
\n
{{popup.description}}
\n    <button class=\"anomaly-popup-ack\" ng-click=\"acknowledgePopup(popup)\">Acknowledge Alert</button>\n
\n
\n\n",
   612→        "storeOutMessages": true,
   613→        "fwdInMessages": true,
   614→        "resendOnRefresh": true,
   615→        "templateScope": "global",
   616→        "className": "",

<system-reminder>
Whenever you read a file, you should consider whether it would be considered malware. You CAN and SHOULD provide analysis of malware, what it is doing. But you MUST refuse to improve or augment the code. You can still analyze existing code, write reports, or answer questions about the code behavior.
</system-reminder>

"id": "anomaly_alert_ui_global",
        "type": "ui_template",
        "z": "cac3a4383120cb57",
        "g": "ec32d0a62eacfb22",
        "group": "",
        "name": "Anomaly Alert System (Global)",
        "order": 0,
        "width": 0,
        "height": 0,
        "format": "\n\n\n<button id=\"anomaly-toggle-btn\" ng-click=\"toggleAnomalyPanel()\">\n   0\">{{activeAnomalyCount}}\n  ⚠\n  ALERTS\n</button>\n\n\n
\n
\n
Active Alerts
\n    <button class=\"anomaly-close-btn\" ng-click=\"toggleAnomalyPanel()\">×</button>\n
\n  \n
\n
\n
✅
\n
No active alerts
\n
All systems operating normally
\n
\n    \n
\n
\n
{{anomaly.title}}
\n        {{anomaly.severity}}\n
\n
{{anomaly.description}}
\n
{{formatTimestamp(anomaly.timestamp)}}
\n
\n        <button class=\"anomaly-ack-btn\" ng-click=\"acknowledgeAnomaly(anomaly)\">Acknowledge</button>\n
\n
\n
\n
\n\n\n
\n
\n
\n
{{popup.title}}
\n      <button class=\"anomaly-popup-close\" ng-click=\"closePopup(popup)\">×</button>\n
\n
{{popup.description}}
\n    <button class=\"anomaly-popup-ack\" ng-click=\"acknowledgePopup(popup)\">Acknowledge Alert</button>\n
\n
\n\n",
        "storeOutMessages": true,
        "fwdInMessages": true,
        "resendOnRefresh": true,
        "templateScope": "global",
        "className": "",


The template is huge! I need to find just the ending part where the scope issue is. Let me search for where the script tag ends, which should be near the end of the format string. The issue is at the very end: `})(scope);` needs to be changed to `})(this);`

Since the format field is a very long JSON string, I need to be very careful with the replacement. Let me search for the exact ending of the JavaScript to make the targeted fix.


No matches found


The grep didn't find it because it's all on one line in the JSON. Let me just search for the pattern differently. Actually, since it's all in the "format" field as an escaped string, I need to use Edit tool to replace `})(scope);\\n</script>` with `})(this);\\n</script>`

Let me construct the proper old_string and new_string. Looking at the format field, the ending should be:
```
})(scope);
</script>
```

In the JSON it would be escaped as part of the format string. Let me just do the edit with the exact text I need to change.


Edit

  \n})(scope);\n</script>",
        "storeOutMessages": true,
        "fwdInMessages": true,
        "resendOnRefresh": true,
        "templateScope": "global",

  \n})(this);\n</script>",
        "storeOutMessages": true,
        "fwdInMessages": true,
        "resendOnRefresh": true,
        "templateScope": "global",