[ { "id": "cac3a4383120cb57", "type": "tab", "label": "Flow 1", "disabled": false, "info": "", "env": [] }, { "id": "16bb591480852f51", "type": "group", "z": "cac3a4383120cb57", "name": "Start ", "style": { "stroke": "#92d04f", "fill": "#addb7b", "label": true }, "nodes": [ "6ad64dedab2042b9", "0f5ee343ed17976c", "4e025693949ec4bd", "b55c91c096a366db", "33d1f41119e0e262", "f98ae23b2430c206", "0d023d87a13bf56f", "dbc7a5ee041845ed", "e15d6c1f78b644a2" ], "x": 34, "y": 339, "w": 762, "h": 162 }, { "id": "bdaf9298cd8e306b", "type": "group", "z": "cac3a4383120cb57", "name": "Cavity Settings ", "style": { "stroke": "#ff7f7f", "fill": "#ffbfbf", "label": true }, "nodes": [ "e1f2a3b4c5d6e7f8", "75dbe316f19fd44c" ], "x": null, "y": null, "w": null, "h": null }, { "id": "ec32d0a62eacfb22", "type": "group", "z": "cac3a4383120cb57", "name": "UI/UX", "style": { "fill": "#d1d1d1", "label": true }, "nodes": [ "1821c4842945ecd8", "f2a3b4c5d6e7f8a9", "f3a4b5c6d7e8f9a0", "f4a5b6c7d8e9f0a1", "f5a6b7c8d9e0f1a2", "f1a2b3c4d5e6f7a8", "a7d58e15929b3d8c", "cc81a9dbfd443d62", "06f9769e8b0d5355", "0a5caf3e23c68e6e", "010de5af3ced0ae3", "6f9de736a538d0d1", "16af50d6fce977a8", "2f04a72fdeb67f3f", "8f890f97aa9257c7" ], "x": 34, "y": 19, "w": 632, "h": 282 }, { "id": "b7ab5e0cc02b9508", "type": "group", "z": "cac3a4383120cb57", "name": "Work Orders", "style": { "stroke": "#9363b7", "fill": "#dbcbe7", "label": true }, "nodes": [ "9bbd4fade968036d", "65ddb4cca6787bde", "596b390d7aaf69fb", "f6ad294bc02618c9", "f2bab26e27e2023d", "0779932734d8201c", "3772c25d07b07407", "c2b272494952cd98", "87d85c86e4773aa5", "15a6b7b6d8f39fe4", "64661fe6aa2cb83d", "578c92e75bf0f266", "76ce53cf1ae40e9c", "0d6ec01f421acdef", "fd32602c52d896e9" ], "x": 804, "y": 279, "w": 902, "h": 202 }, { "id": "75dbe316f19fd44c", "type": "group", "z": "cac3a4383120cb57", "g": "bdaf9298cd8e306b", "name": "Cavities Settings", "style": { "stroke": "#ffff00", "fill": "#ffffbf", "label": true }, "nodes": [ "e1f2a3b4c5d6e7f8", "28c173789034639c" ], "x": null, "y": null, "w": null, "h": null }, { "id": "28c173789034639c", "type": "group", "z": "cac3a4383120cb57", "g": "75dbe316f19fd44c", "name": "Settings", "style": { "stroke": "#92d04f", "fill": "#ffffbf", "label": true }, "nodes": [ "eaebd8c719c3d135", "a1b2c3d4e5f6a7b8", "c9d8e7f6a5b4c3d2", "b2c3d4e5f6a7b8c9", "7311641fd09b4d3a", "0b5740c4a2b298b7" ], "x": 714, "y": 19, "w": 722, "h": 142 }, { "id": "c567195d86466cd5", "type": "ui_tab", "name": "Home", "icon": "dashboard", "order": 1, "disabled": false, "hidden": false }, { "id": "f4c299235c1b719d", "type": "ui_base", "theme": { "name": "theme-custom", "lightTheme": { "default": "#0094CE", "baseColor": "#0094CE", "baseFont": "-apple-system,BlinkMacSystemFont,Segoe UI,Roboto,Oxygen-Sans,Ubuntu,Cantarell,Helvetica Neue,sans-serif", "edited": true, "reset": false }, "darkTheme": { "default": "#097479", "baseColor": "#000000", "baseFont": "-apple-system,BlinkMacSystemFont,Segoe UI,Roboto,Oxygen-Sans,Ubuntu,Cantarell,Helvetica Neue,sans-serif", "edited": true, "reset": false }, "customTheme": { "name": "Transparent", "default": "#4B7930", "baseColor": "#000000", "baseFont": "-apple-system,BlinkMacSystemFont,Segoe UI,Roboto,Oxygen-Sans,Ubuntu,Cantarell,Helvetica Neue,sans-serif", "reset": false }, "themeState": { "base-color": { "default": "#4B7930", "value": "#000000", "edited": true }, "page-titlebar-backgroundColor": { "value": "#000000", "edited": false }, "page-backgroundColor": { "value": "#111111", "edited": false }, "page-sidebar-backgroundColor": { "value": "#333333", "edited": false }, "group-textColor": { "value": "#262626", "edited": false }, "group-borderColor": { "value": "#000000", "edited": true }, "group-backgroundColor": { "value": "#333333", "edited": false }, "widget-textColor": { "value": "#eeeeee", "edited": false }, "widget-backgroundColor": { "value": "#000000", "edited": false }, "widget-borderColor": { "value": "#333333", "edited": false }, "base-font": { "value": "-apple-system,BlinkMacSystemFont,Segoe UI,Roboto,Oxygen-Sans,Ubuntu,Cantarell,Helvetica Neue,sans-serif" } }, "angularTheme": { "primary": "indigo", "accents": "blue", "warn": "red", "background": "grey", "palette": "light" } }, "site": { "name": "Node-RED Dashboard", "hideToolbar": "true", "allowSwipe": "false", "lockMenu": "false", "allowTempTheme": "true", "dateFormat": "DD/MM/YYYY", "sizes": { "sx": 48, "sy": 48, "gx": 6, "gy": 6, "cx": 6, "cy": 6, "px": 0, "py": 0 } } }, { "id": "919b5b8d778e2b6c", "type": "ui_group", "name": "Default", "tab": "c567195d86466cd5", "order": 1, "disp": false, "width": "25", "collapse": false, "className": "" }, { "id": "d1a1e2f3a4b5c6d7", "type": "ui_tab", "name": "Work Orders", "icon": "list", "order": 2, "disabled": false, "hidden": false }, { "id": "a1b2c3d4e5f60718", "type": "ui_tab", "name": "Alerts", "icon": "warning", "order": 3, "disabled": false, "hidden": false }, { "id": "b2c3d4e5f6a70182", "type": "ui_tab", "name": "Graphs", "icon": "show_chart", "order": 4, "disabled": false, "hidden": false }, { "id": "c3d4e5f6a7b80192", "type": "ui_tab", "name": "Help", "icon": "help", "order": 5, "disabled": false, "hidden": false }, { "id": "d4e5f6a7b8c90123", "type": "ui_tab", "name": "Settings", "icon": "settings", "order": 6, "disabled": false, "hidden": false }, { "id": "e1f2a3b4c5d6e7f8", "type": "ui_group", "g": "75dbe316f19fd44c", "name": "Work Orders Group", "tab": "d1a1e2f3a4b5c6d7", "order": 1, "disp": false, "width": 25, "collapse": false, "className": "" }, { "id": "e2f3a4b5c6d7e8f9", "type": "ui_group", "name": "Alerts Group", "tab": "a1b2c3d4e5f60718", "order": 1, "disp": false, "width": "25", "collapse": false, "className": "" }, { "id": "e3f4a5b6c7d8e9f0", "type": "ui_group", "name": "Graphs Group", "tab": "b2c3d4e5f6a70182", "order": 1, "disp": false, "width": "25", "collapse": false, "className": "" }, { "id": "e4f5a6b7c8d9e0f1", "type": "ui_group", "name": "Help Group", "tab": "c3d4e5f6a7b80192", "order": 1, "disp": false, "width": "25", "collapse": false, "className": "" }, { "id": "e5f6a7b8c9d0e1f2", "type": "ui_group", "name": "Settings Group", "tab": "d4e5f6a7b8c90123", "order": 1, "disp": false, "width": "25", "collapse": false, "className": "" }, { "id": "00d8ad2b0277f906", "type": "MySQLdatabase", "name": "machine_data", "host": "10.147.20.244", "port": "3306", "db": "machine_data", "tz": "", "charset": "UTF8" }, { "id": "1821c4842945ecd8", "type": "ui_template", "z": "cac3a4383120cb57", "g": "ec32d0a62eacfb22", "group": "919b5b8d778e2b6c", "name": "Home Template", "order": 0, "width": "25", "height": "25", "format": "\n
\n \n\n
\n
\n
\n
\n
OEE
\n
0%
\n
\n
\n
Availability
\n
0%
\n
\n
\n
Performance
\n
0%
\n
\n
\n
Quality
\n
0%
\n
\n
\n\n
\n

Current Work Order

\n
\n
\n
Work Order ID
\n
 
\n
\n
\n
SKU
\n
 
\n
\n
\n
Cycle Time
\n
0
\n
\n
\n
\n
\n
0%
\n
\n
\n\n
\n
\n
Good Parts
\n
0
\n
out of 0
\n
\n\n
\n
MachineOFFLINE
\n
ProductionSTOPPED
\n
\n\n
\n \n
\n
\n
\n
\n
\n
\n
\n

Work Order Complete

\n

{{ scrapPrompt.orderId }}

\n

Produced {{ scrapPrompt.produced }} of {{ scrapPrompt.target }} pieces

\n\n
Were there any scrap parts?
\n\n \n
\n
{{ scrapPrompt.scrapCount || 0 }}
\n
{{ scrapPrompt.error }}
\n\n
\n \n \n \n\n \n \n \n\n \n \n \n\n \n \n \n
\n\n
\n \n
\n
\n\n \n
\n \n
\n \n \n
\n\n \n \n
\n
\n
\n\n\n\n", "storeOutMessages": true, "fwdInMessages": true, "resendOnRefresh": true, "templateScope": "local", "className": "", "x": 180, "y": 60, "wires": [ [ "a7d58e15929b3d8c", "010de5af3ced0ae3" ] ] }, { "id": "f2a3b4c5d6e7f8a9", "type": "ui_template", "z": "cac3a4383120cb57", "g": "ec32d0a62eacfb22", "group": "e2f3a4b5c6d7e8f9", "name": "Alerts Template", "order": 0, "width": "25", "height": "25", "format": "\n
\n \n\n
\n
\n
\n

Alerts

\n
\n\n
\n \n \n \n
\n\n
\n
\n \n \n
\n
\n \n \n
\n \n
\n
\n
\n
\n\n", "storeOutMessages": true, "fwdInMessages": true, "resendOnRefresh": true, "templateScope": "local", "className": "", "x": 180, "y": 140, "wires": [ [ "alert_process_function" ] ] }, { "id": "f3a4b5c6d7e8f9a0", "type": "ui_template", "z": "cac3a4383120cb57", "g": "ec32d0a62eacfb22", "group": "e3f4a5b6c7d8e9f0", "name": "Graphs Template", "order": 0, "width": "25", "height": "25", "format": "\n
\n \n\n
\n
\n
\n

Graphs

\n
\n\n
\n
Time Range:
\n
\n \n \n \n \n \n
\n
\n\n\n
\n
\n

OEE

\n
\n
\n
\n

Availability

\n
\n
\n
\n

Performance

\n
\n
\n
\n

Quality

\n
\n
\n
\n
\n
\n
\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n", "storeOutMessages": true, "fwdInMessages": true, "resendOnRefresh": true, "templateScope": "local", "className": "", "x": 190, "y": 180, "wires": [ [ "a7d58e15929b3d8c" ] ] }, { "id": "f4a5b6c7d8e9f0a1", "type": "ui_template", "z": "cac3a4383120cb57", "g": "ec32d0a62eacfb22", "group": "e4f5a6b7c8d9e0f1", "name": "Help Template", "order": 0, "width": "25", "height": "25", "format": "\n
\n \n\n
\n
\n
\n

Help

\n
\n\n
\n

About this Dashboard

\n

This interface centralizes Overall Equipment Effectiveness metrics, real-time production details, and critical status indicators. Each tab follows a unified layout so operators can scan performance, alerts, and configuration without relearning navigation.

\n
\n\n
\n

How to Start / Stop Production

\n

Navigate to the Work Orders tab, select the required job, and use the primary controls to begin or end production. Always log the reason for stoppages using the Alerts tab, and confirm machine readiness before resuming. Follow your facility’s standard operating procedure for approvals and sign-off.

\n
\n
\n
\n
\n\n\n", "storeOutMessages": true, "fwdInMessages": true, "resendOnRefresh": true, "templateScope": "local", "className": "", "x": 180, "y": 220, "wires": [ [ "a7d58e15929b3d8c" ] ] }, { "id": "f5a6b7c8d9e0f1a2", "type": "ui_template", "z": "cac3a4383120cb57", "g": "ec32d0a62eacfb22", "group": "e5f6a7b8c9d0e1f2", "name": "Settings Template", "order": 0, "width": "25", "height": "25", "format": "\n
\n \n\n
\n
\n
\n

Settings

\n
\n\n
\n

Mold Presets

\n
\n
\n \n \n
\n
\n \n \n
\n
\n \n
\n \n
\n

Select a manufacturer and mold from the dropdowns above.

\n

If you can't find the mold you're looking for, add a new one:

\n \n
\n \n \n
\n
\n
\n \n \n
\n
\n \n \n
\n
\n \n \n
\n
\n \n \n
\n
\n
\n \n \n
\n
\n
\n
\n\n
\n

Mold Configuration

\n
\n
\n \n \n
\n
\n \n \n
\n
\n
\n\n
\n

Integrations

\n \n
\n
\n
\n
\n\n\n\n", "storeOutMessages": true, "fwdInMessages": true, "resendOnRefresh": true, "templateScope": "local", "className": "", "x": 190, "y": 260, "wires": [ [ "a7d58e15929b3d8c", "0a5caf3e23c68e6e" ] ] }, { "id": "f1a2b3c4d5e6f7a8", "type": "ui_template", "z": "cac3a4383120cb57", "g": "ec32d0a62eacfb22", "group": "e1f2a3b4c5d6e7f8", "name": "WO Template", "order": 1, "width": "25", "height": "25", "format": "\n
\n \n\n
\n
\n
\n

Work Orders

\n
\n \n \n \n \n \n
\n
\n\n
\n
\n \n \n \n \n \n \n \n \n \n \n \n \n \n \n
IDSKUTARGETGOODSCRAPPROGRESSSTATUSLAST UPDATE
\n
\n
0 items
\n
\n
\n
\n
\n\n\n", "storeOutMessages": true, "fwdInMessages": true, "resendOnRefresh": true, "templateScope": "local", "className": "", "x": 180, "y": 100, "wires": [ [ "a7d58e15929b3d8c", "010de5af3ced0ae3" ] ] }, { "id": "a7d58e15929b3d8c", "type": "function", "z": "cac3a4383120cb57", "g": "ec32d0a62eacfb22", "name": "Tab navigation", "func": "if (msg.ui_control && msg.ui_control.tab) {\n msg.payload = { tab: msg.ui_control.tab };\n delete msg.ui_control;\n return msg;\n}\nreturn null;", "outputs": 1, "timeout": 0, "noerr": 0, "initialize": "", "finalize": "", "libs": [], "x": 420, "y": 160, "wires": [ [ "cc81a9dbfd443d62" ] ] }, { "id": "cc81a9dbfd443d62", "type": "ui_ui_control", "z": "cac3a4383120cb57", "g": "ec32d0a62eacfb22", "name": "", "events": "all", "x": 580, "y": 160, "wires": [ [] ] }, { "id": "06f9769e8b0d5355", "type": "ui_template", "z": "cac3a4383120cb57", "g": "ec32d0a62eacfb22", "group": "", "name": "General Style", "order": 0, "width": 0, "height": 0, "format": "", "storeOutMessages": true, "fwdInMessages": true, "resendOnRefresh": true, "templateScope": "global", "className": "", "x": 540, "y": 120, "wires": [ [] ] }, { "id": "6ad64dedab2042b9", "type": "inject", "z": "cac3a4383120cb57", "g": "16bb591480852f51", "name": "Simula Inyectora", "props": [ { "p": "payload" } ], "repeat": "1", "crontab": "", "once": true, "onceDelay": 0.1, "topic": "", "payload": "1", "payloadType": "num", "x": 170, "y": 380, "wires": [ [ "0f5ee343ed17976c" ] ] }, { "id": "0f5ee343ed17976c", "type": "function", "z": "cac3a4383120cb57", "g": "16bb591480852f51", "name": "1,0", "func": "// Get current global value (default to 0 if not set)\nlet estado = global.get('Estado_maquina') || 0;\nlet stop = flow.get('stop') || false;\n\nif (stop) {\n // Manual stop active → force 0, don't reschedule\n global.set('Estado_maquina', 0);\n msg.payload = 0;\n node.send(msg);\n return;\n}\n\n// Toggle between 1 and 0\nestado = estado === 1 ? 0 : 1;\n\n// Update the global variable\nglobal.set('Estado_maquina', estado);\n\n// Send it out\nmsg.payload = estado;\nreturn msg;\n", "outputs": 1, "timeout": 0, "noerr": 0, "initialize": "", "finalize": "", "libs": [], "x": 490, "y": 400, "wires": [ [ "0d023d87a13bf56f" ] ] }, { "id": "4e025693949ec4bd", "type": "inject", "z": "cac3a4383120cb57", "g": "16bb591480852f51", "name": "Manual Stop", "props": [ { "p": "payload" }, { "p": "topic", "vt": "str" } ], "repeat": "", "crontab": "", "once": false, "onceDelay": 0.1, "topic": "", "payload": "", "payloadType": "date", "x": 150, "y": 420, "wires": [ [ "b55c91c096a366db" ] ] }, { "id": "b55c91c096a366db", "type": "change", "z": "cac3a4383120cb57", "g": "16bb591480852f51", "name": "", "rules": [ { "t": "set", "p": "stop", "pt": "flow", "to": "true", "tot": "bool" } ], "action": "", "property": "", "from": "", "to": "", "reg": false, "x": 330, "y": 420, "wires": [ [ "0f5ee343ed17976c" ] ] }, { "id": "33d1f41119e0e262", "type": "inject", "z": "cac3a4383120cb57", "g": "16bb591480852f51", "name": "Manual Start", "props": [ { "p": "payload" }, { "p": "topic", "vt": "str" } ], "repeat": "", "crontab": "", "once": false, "onceDelay": 0.1, "topic": "", "payload": "", "payloadType": "date", "x": 150, "y": 460, "wires": [ [ "f98ae23b2430c206" ] ] }, { "id": "f98ae23b2430c206", "type": "change", "z": "cac3a4383120cb57", "g": "16bb591480852f51", "name": "set flow.start", "rules": [ { "t": "set", "p": "stop", "pt": "flow", "to": "false", "tot": "bool" } ], "action": "", "property": "", "from": "", "to": "", "reg": false, "x": 320, "y": 460, "wires": [ [ "0f5ee343ed17976c" ] ] }, { "id": "eaebd8c719c3d135", "type": "function", "z": "cac3a4383120cb57", "g": "28c173789034639c", "name": "Cavities Settings", "func": "if (msg.topic === \"moldSettings\" && msg.payload) {\n const total = Number(msg.payload.total || 0);\n const active = Number(msg.payload.active || 0);\n\n // Store globally\n global.set(\"moldTotal\", total);\n global.set(\"moldActive\", active);\n\n node.status({ fill: \"green\", shape: \"dot\", text: `Saved: ${active}/${total}` });\n\n msg.payload = { saved: true, total, active };\n return msg;\n}\n\n// Handle preset selection\nif (msg.topic === \"selectMoldPreset\" && msg.payload) {\n const preset = msg.payload;\n const total = Number(preset.theoretical_cavities || 0);\n const active = Number(preset.functional_cavities || 0);\n\n // Store globally\n global.set(\"moldTotal\", total);\n global.set(\"moldActive\", active);\n\n node.status({ fill: \"blue\", shape: \"dot\", text: `Preset: ${preset.mold_name}` });\n\n // Send to UI to update fields\n msg.topic = \"moldPresetSelected\";\n msg.payload = { total, active, presetName: preset.mold_name };\n return msg;\n}\n\nnode.status({ fill: \"red\", shape: \"ring\", text: \"Invalid payload\" });\nreturn null;\n", "outputs": 1, "timeout": 0, "noerr": 0, "initialize": "", "finalize": "", "libs": [], "x": 910, "y": 60, "wires": [ [] ] }, { "id": "a1b2c3d4e5f6a7b8", "type": "function", "z": "cac3a4383120cb57", "g": "28c173789034639c", "name": "Mold Presets Handler", "func": "const topic = msg.topic || '';\nconst payload = msg.payload || {};\n\n// Log every incoming request\nnode.warn(`Received: ${topic}`);\n\n// CRITICAL: Use a processing lock to prevent simultaneous requests\nlet dedupeKey = topic;\nif (topic === 'addMoldPreset') {\n dedupeKey = `add_${payload.manufacturer}_${payload.mold_name}`;\n} else if (topic === 'getMoldsByManufacturer') {\n dedupeKey = `getmolds_${payload.manufacturer}`;\n}\n\nconst lockKey = `lock_${dedupeKey}`;\nconst lastRequestKey = `last_request_${dedupeKey}`;\n\n// Check if currently processing this request\nif (flow.get(lockKey) === true) {\n node.warn(`${topic} already processing - duplicate blocked`);\n return null;\n}\n\n// Check timing\nconst now = Date.now();\nconst lastRequestTime = flow.get(lastRequestKey) || 0;\nif (now - lastRequestTime < 2000) {\n node.warn(`Duplicate ${topic} request ignored (within 2s)`);\n return null;\n}\n\n// Set lock IMMEDIATELY before any async operations\nflow.set(lockKey, true);\nflow.set(lastRequestKey, now);\n\n// Release lock after 3 seconds (safety timeout)\nsetTimeout(() => {\n flow.set(lockKey, false);\n}, 3000);\n\n// Load all presets (legacy)\nif (topic === 'loadMoldPresets') {\n msg._originalTopic = 'loadMoldPresets';\n msg.topic = 'SELECT * FROM mold_presets ORDER BY manufacturer, mold_name;';\n node.warn('Querying all presets');\n return msg;\n}\n\n// Search/filter presets (legacy)\nif (topic === 'searchMoldPresets') {\n const filters = msg.payload || {};\n const searchTerm = (filters.searchTerm || '').trim().replace(/['\\\"\\\\\\\\]/g, '');\n const manufacturer = (filters.manufacturer || '').replace(/['\\\"\\\\\\\\]/g, '');\n const theoreticalCavities = filters.theoreticalCavities || '';\n\n let query = 'SELECT * FROM mold_presets WHERE 1=1';\n\n if (searchTerm) {\n const searchPattern = `%${searchTerm}%`;\n query += ` AND (mold_name LIKE '${searchPattern.replace(/'/g, \"''\")}' OR manufacturer LIKE '${searchPattern.replace(/'/g, \"''\")}')`;\n }\n\n if (manufacturer && manufacturer !== 'All') {\n query += ` AND manufacturer = '${manufacturer.replace(/'/g, \"''\")}'`;\n }\n\n if (theoreticalCavities && theoreticalCavities !== '') {\n const cavities = Number(theoreticalCavities);\n if (!isNaN(cavities)) {\n query += ` AND theoretical_cavities = ${cavities}`;\n }\n }\n\n query += ' ORDER BY manufacturer, mold_name;';\n\n msg._originalTopic = 'searchMoldPresets';\n msg.topic = query;\n return msg;\n}\n\n// Get unique manufacturers for dropdown\nif (topic === 'getManufacturers') {\n msg._originalTopic = 'getManufacturers';\n msg.topic = 'SELECT DISTINCT manufacturer FROM mold_presets ORDER BY manufacturer;';\n node.warn('Querying manufacturers');\n return msg;\n}\n\n// Get molds for a specific manufacturer\nif (topic === 'getMoldsByManufacturer') {\n const data = msg.payload || {};\n const manufacturerRaw = (data.manufacturer || '').trim();\n if (!manufacturerRaw) {\n node.warn('No manufacturer provided');\n return null;\n }\n\n const manufacturerSafe = manufacturerRaw.replace(/['\\\"\\\\\\\\]/g, '').replace(/'/g, \"''\");\n\n msg._originalTopic = 'getMoldsByManufacturer';\n msg.topic = `SELECT * FROM mold_presets WHERE manufacturer = '${manufacturerSafe}' ORDER BY mold_name;`;\n node.warn(`Querying molds for: ${manufacturerSafe}`);\n return msg;\n}\n\n// Add a new mold preset - CRITICAL: Strong deduplication\nif (topic === 'addMoldPreset') {\n const data = msg.payload || {};\n const manufacturerRaw = (data.manufacturer || '').trim();\n const moldNameRaw = (data.mold_name || '').trim();\n const theoreticalRaw = (data.theoretical || '').trim();\n const activeRaw = (data.active || '').trim();\n\n if (!manufacturerRaw || !moldNameRaw || !theoreticalRaw || !activeRaw) {\n node.status({ fill: 'red', shape: 'ring', text: 'Missing value' });\n node.warn('Missing required fields');\n return null;\n }\n\n // Additional safety check for already-processed flag\n if (msg._addMoldProcessed) {\n node.warn('addMoldPreset already processed flag detected, ignoring');\n return null;\n }\n msg._addMoldProcessed = true;\n\n const manufacturerSafe = manufacturerRaw.replace(/['\\\"\\\\\\\\]/g, '').replace(/'/g, \"''\");\n const moldNameSafe = moldNameRaw.replace(/['\\\"\\\\\\\\]/g, '').replace(/'/g, \"''\");\n const theoreticalSafe = theoreticalRaw.replace(/['\\\"\\\\\\\\]/g, '').replace(/'/g, \"''\");\n const activeSafe = activeRaw.replace(/['\\\"\\\\\\\\]/g, '').replace(/'/g, \"''\");\n\n msg._originalTopic = 'addMoldPreset';\n msg.topic =\n \"INSERT INTO mold_presets (manufacturer, mold_name, theoretical_cavities, functional_cavities) \" +\n \"VALUES ('\" + manufacturerSafe + \"', '\" + moldNameSafe + \"', \" + theoreticalSafe + \", \" + activeSafe + \");\";\n\n node.status({ fill: 'blue', shape: 'dot', text: 'Inserting mold...' });\n node.warn(`Inserting: ${manufacturerSafe} - ${moldNameSafe}`);\n return msg;\n}\n\nnode.warn(`Unknown topic: ${topic}`);\nreturn null;", "outputs": 1, "timeout": 0, "noerr": 0, "initialize": "", "finalize": "", "libs": [], "x": 840, "y": 120, "wires": [ [ "c9d8e7f6a5b4c3d2" ] ] }, { "id": "c9d8e7f6a5b4c3d2", "type": "mysql", "z": "cac3a4383120cb57", "g": "28c173789034639c", "mydb": "00d8ad2b0277f906", "name": "Mold Presets DB", "x": 1050, "y": 120, "wires": [ [ "b2c3d4e5f6a7b8c9" ] ] }, { "id": "b2c3d4e5f6a7b8c9", "type": "function", "z": "cac3a4383120cb57", "g": "28c173789034639c", "name": "Process DB Results", "func": "// Replace function in \"Process DB Results\" node\n\nconst originalTopic = msg._originalTopic || '';\nconst dbResults = Array.isArray(msg.payload) ? msg.payload : [];\n\nif (!originalTopic) {\n return null;\n}\n\n// IMPORTANT: Clear socketid to prevent loops back to sender\ndelete msg._socketid;\ndelete msg.socketid;\n\n// Manufacturers query → list for first dropdown\nif (originalTopic === 'getManufacturers') {\n const manufacturers = dbResults\n .map(row => row.manufacturer)\n .filter((mfg, index, arr) => mfg && arr.indexOf(mfg) === index)\n .sort();\n\n msg.topic = 'manufacturersList';\n msg.payload = manufacturers;\n\n node.status({ fill: 'green', shape: 'dot', text: `${manufacturers.length} manufacturers` });\n return msg;\n}\n\n// Preset lists (legacy load/search)\nif (originalTopic === 'loadMoldPresets' || originalTopic === 'searchMoldPresets') {\n const presets = dbResults.map(row => ({\n mold_name: row.mold_name || '',\n manufacturer: row.manufacturer || '',\n theoretical_cavities: Number(row.theoretical_cavities) || 0,\n functional_cavities: Number(row.functional_cavities) || 0\n }));\n\n msg.topic = 'moldPresetsList';\n msg.payload = presets;\n\n node.status({ fill: 'green', shape: 'dot', text: `${presets.length} presets found` });\n return msg;\n}\n\n// Molds for selected manufacturer\nif (originalTopic === 'getMoldsByManufacturer') {\n const presets = dbResults.map(row => ({\n mold_name: row.mold_name || '',\n manufacturer: row.manufacturer || '',\n theoretical_cavities: Number(row.theoretical_cavities) || 0,\n functional_cavities: Number(row.functional_cavities) || 0\n }));\n\n msg.topic = 'moldPresetsList';\n msg.payload = presets;\n\n node.status({ fill: 'blue', shape: 'dot', text: `${presets.length} molds for manufacturer` });\n return msg;\n}\n\n// Result of inserting a new mold\nif (originalTopic === 'addMoldPreset') {\n msg.topic = 'addMoldResult';\n msg.payload = {\n success: true,\n result: msg.payload\n };\n\n node.status({ fill: 'green', shape: 'dot', text: 'Mold added' });\n return msg;\n}\n\nnode.status({ fill: 'yellow', shape: 'ring', text: 'Unknown topic: ' + originalTopic });\nreturn null;", "outputs": 1, "timeout": 0, "noerr": 0, "initialize": "", "finalize": "", "libs": [], "x": 1270, "y": 120, "wires": [ [ "0b5740c4a2b298b7" ] ] }, { "id": "0a5caf3e23c68e6e", "type": "link out", "z": "cac3a4383120cb57", "g": "ec32d0a62eacfb22", "name": "link out 1", "mode": "link", "links": [ "7311641fd09b4d3a" ], "x": 305, "y": 260, "wires": [] }, { "id": "7311641fd09b4d3a", "type": "link in", "z": "cac3a4383120cb57", "g": "28c173789034639c", "name": "link in 1", "links": [ "0a5caf3e23c68e6e" ], "x": 755, "y": 60, "wires": [ [ "eaebd8c719c3d135", "a1b2c3d4e5f6a7b8" ] ] }, { "id": "9bbd4fade968036d", "type": "function", "z": "cac3a4383120cb57", "g": "b7ab5e0cc02b9508", "name": "Work Order buttons", "func": "switch (msg.action) {\n case \"upload-excel\":\n msg._mode = \"upload\";\n return [msg, null, null, null];\n case \"refresh-work-orders\":\n msg._mode = \"select\";\n msg.topic = \"SELECT * FROM work_orders ORDER BY created_at DESC;\";\n return [null, msg, null, null];\n // start/complete unchanged...\n case \"start-work-order\": {\n msg._mode = \"start\";\n const order = msg.payload || {};\n if (!order.id) {\n node.error(\"No work order id supplied for start\", msg);\n return [null, null, null, null];\n }\n msg.startOrder = order;\n\n msg.topic = `\n UPDATE work_orders\n SET\n status = CASE\n WHEN work_order_id = '${order.id}' THEN 'RUNNING'\n ELSE 'PENDING'\n END,\n updated_at = CASE\n WHEN work_order_id = '${order.id}' THEN NOW()\n ELSE updated_at\n END\n WHERE status <> 'DONE';\n `;\n\n global.set(\"activeWorkOrder\", order);\n global.set(\"cycleCount\", 0);\n flow.set(\"lastMachineState\", 0);\n global.set(\"scrapPromptIssuedFor\", null);\n return [null, null, msg, null];\n }\n case \"complete-work-order\": {\n msg._mode = \"complete\";\n const order = msg.payload || {};\n if (!order.id) {\n node.error(\"No work order id supplied for complete\", msg);\n return [null, null, null, null];\n }\n msg.completeOrder = order;\n msg.topic = `\n UPDATE work_orders\n SET status = 'DONE', updated_at = NOW()\n WHERE work_order_id = '${order.id}';\n `;\n global.set(\"activeWorkOrder\", null);\n\n // Phase 2: Clean up time tracking variables\n global.set(\"operatingTime\", 0);\n global.set(\"lastCycleTime\", null);\n global.set(\"cycleCount\", 0);\n flow.set(\"lastMachineState\", 0);\n global.set(\"scrapPromptIssuedFor\", null);\n return [null, null, null, msg];\n }\n case \"scrap-entry\": {\n const { id, scrap } = msg.payload || {};\n const scrapNum = Number(scrap) || 0;\n\n if (!id) {\n node.error(\"No work order id supplied for scrap entry\", msg);\n return [null, null, null, null];\n }\n\n // Update activeWorkOrder with accumulated scrap\n const activeOrder = global.get(\"activeWorkOrder\");\n if (activeOrder && activeOrder.id === id) {\n activeOrder.scrap = (Number(activeOrder.scrap) || 0) + scrapNum;\n global.set(\"activeWorkOrder\", activeOrder);\n }\n\n // Clear prompt flag so it can show again when target reached next time\n global.set(\"scrapPromptIssuedFor\", null);\n\n msg._mode = \"scrap-update\";\n msg.scrapEntry = { id, scrap: scrapNum };\n msg.topic = `\n UPDATE work_orders\n SET\n scrap_parts = scrap_parts + ${scrapNum},\n updated_at = NOW()\n WHERE work_order_id = '${id}';\n `;\n\n // CRITICAL: Do NOT set status='DONE', do NOT clear activeWorkOrder\n return [null, null, msg, null];\n }\n case \"scrap-skip\": {\n // User clicked \"No, Continue\" - respect their \"remind again\" preference\n const { id, remindAgain } = msg.payload || {};\n\n if (!id) {\n node.error(\"No work order id supplied for scrap skip\", msg);\n return [null, null, null, null];\n }\n\n // Only clear prompt flag if user wants to be reminded again\n // By default (unchecked), keep the flag set to prevent loop\n if (remindAgain) {\n global.set(\"scrapPromptIssuedFor\", null);\n }\n // Otherwise, leave scrapPromptIssuedFor as-is (won't prompt again)\n\n msg._mode = \"scrap-skipped\";\n return [null, null, null, null];\n }\n case \"start\": {\n // START button clicked from Home dashboard\n // Enable tracking of cycles for the active work order\n global.set(\"trackingEnabled\", true);\n\n // Initialize production start time for KPI calculations\n global.set(\"productionStartTime\", Date.now());\n\n // Phase 2: Initialize operating time tracking\n global.set(\"operatingTime\", 0); // Reset operating time counter\n global.set(\"lastCycleTime\", Date.now()); // Initialize last cycle timestamp\n \n // Trigger initial KPI calculation\n const activeOrder = global.get(\"activeWorkOrder\") || {};\n msg._mode = \"production-state\";\n msg.productionStarted = true;\n msg.machineOnline = true;\n \n // Send through output 2 to trigger KPI calculation\n return [null, msg, null, null];\n }\n case \"stop\": {\n // Manual STOP button clicked from Home dashboard\n // Disable tracking but keep work order active\n global.set(\"trackingEnabled\", false);\n return [null, null, null, null];\n }\n}\n", "outputs": 4, "timeout": 0, "noerr": 0, "initialize": "", "finalize": "", "libs": [], "x": 970, "y": 400, "wires": [ [ "15a6b7b6d8f39fe4" ], [ "f6ad294bc02618c9", "00b6132848964bd9" ], [ "f6ad294bc02618c9", "00b6132848964bd9" ], [ "f6ad294bc02618c9" ] ] }, { "id": "010de5af3ced0ae3", "type": "link out", "z": "cac3a4383120cb57", "g": "ec32d0a62eacfb22", "name": "link out 2", "mode": "link", "links": [ "65ddb4cca6787bde" ], "x": 305, "y": 100, "wires": [] }, { "id": "65ddb4cca6787bde", "type": "link in", "z": "cac3a4383120cb57", "g": "b7ab5e0cc02b9508", "name": "link in 2", "links": [ "010de5af3ced0ae3" ], "x": 845, "y": 400, "wires": [ [ "9bbd4fade968036d" ] ] }, { "id": "596b390d7aaf69fb", "type": "function", "z": "cac3a4383120cb57", "g": "b7ab5e0cc02b9508", "name": "Build Insert SQL", "func": "const rows = Array.isArray(msg.payload) ? msg.payload : [];\nconst vals = rows.map(r => `(\n'${r[\"Work Order ID\"]}',\n'${r[\"SKU\"]}',\n${Number(r[\"Target Quantity\"]) || 0},\n${Number(r[\"Theoretical Cycle Time (Seconds)\"]) || 0},\n'PENDING')`).join(',\\n');\n\nmsg.topic = `\nINSERT INTO work_orders (work_order_id, sku, target_qty, cycle_time, status)\nVALUES\n${vals}\nON DUPLICATE KEY UPDATE\n sku=VALUES(sku),\n target_qty=VALUES(target_qty),\n cycle_time=VALUES(cycle_time);\n`;\nreturn msg;", "outputs": 1, "timeout": 0, "noerr": 0, "initialize": "", "finalize": "", "libs": [], "x": 1240, "y": 360, "wires": [ [ "f6ad294bc02618c9" ] ] }, { "id": "f6ad294bc02618c9", "type": "mysql", "z": "cac3a4383120cb57", "g": "b7ab5e0cc02b9508", "mydb": "00d8ad2b0277f906", "name": "mariaDB", "x": 1220, "y": 400, "wires": [ [ "578c92e75bf0f266" ] ] }, { "id": "f2bab26e27e2023d", "type": "function", "z": "cac3a4383120cb57", "g": "b7ab5e0cc02b9508", "name": "Back to UI", "func": "const mode = msg._mode || '';\nconst started = msg.startOrder || null;\nconst completed = msg.completeOrder || null;\n\ndelete msg._mode;\ndelete msg.startOrder;\ndelete msg.completeOrder;\ndelete msg.action;\ndelete msg.filename;\n\nif (mode === \"upload\") {\n msg.topic = \"uploadStatus\";\n msg.payload = { message: \"✅ Work orders uploaded successfully.\" };\n return [msg, null];\n}\n\nif (mode === \"select\") {\n const rawRows = Array.isArray(msg.payload) ? msg.payload : [];\n msg.topic = \"workOrdersList\";\n msg.payload = rawRows.map(row => ({\n id: row.work_order_id ?? row.id ?? \"\",\n sku: row.sku ?? \"\",\n target: Number(row.target_qty ?? row.target ?? 0),\n good: Number(row.good_parts ?? row.good ?? 0),\n scrap: Number(row.scrap_count ?? row.scrap ?? 0),\n progressPercent: Number(row.progress_percent ?? row.progress ?? 0),\n status: (row.status ?? \"PENDING\").toUpperCase(),\n lastUpdateIso: row.updated_at ?? row.last_update ?? null,\n cycleTime: Number(row.cycle_time ?? row.theoretical_cycle_time ?? 0)\n }));\n return [msg, null];\n}\n\nif (mode === \"start\") {\n const order = started || {};\n // Get KPIs from global or from msg\n const kpis = msg.kpis || global.get(\"currentKPIs\") || { oee: 0, availability: 0, performance: 0, quality: 0 };\n\n const homeMsg = {\n topic: \"activeWorkOrder\",\n payload: {\n id: order.id || \"\",\n sku: order.sku || \"\",\n target: Number(order.target) || 0,\n good: Number(order.good) || 0,\n scrap: Number(order.scrap) || 0,\n cycleTime: Number(order.cycleTime || order.theoreticalCycleTime || 0),\n progressPercent: Number(order.progressPercent) || 0,\n lastUpdateIso: order.lastUpdateIso || null,\n kpis: kpis\n }\n };\n return [null, homeMsg];\n}\n\nif (mode === \"complete\") {\n // Get KPIs from global or from msg\n const kpis = msg.kpis || global.get(\"currentKPIs\") || { oee: 0, availability: 0, performance: 0, quality: 0 };\n\n const homeMsg = { topic: \"activeWorkOrder\", payload: null };\n return [null, homeMsg];\n}\n\nif (mode === \"cycle\") {\n const cycle = msg.cycle || {};\n const workOrderMsg = {\n topic: \"workOrderCycle\",\n payload: {\n id: cycle.id || \"\",\n sku: cycle.sku || \"\",\n target: Number(cycle.target) || 0,\n good: Number(cycle.good) || 0,\n scrap: Number(cycle.scrap) || 0,\n progressPercent: Number(cycle.progressPercent) || 0,\n lastUpdateIso: cycle.lastUpdateIso || new Date().toISOString(),\n status: cycle.progressPercent >= 100 ? \"DONE\" : \"RUNNING\"\n }\n };\n\n // Get KPIs from global or from msg\n const kpis = msg.kpis || global.get(\"currentKPIs\") || { oee: 0, availability: 0, performance: 0, quality: 0 };\n\n const homeMsg = {\n topic: \"activeWorkOrder\",\n payload: {\n id: cycle.id || \"\",\n sku: cycle.sku || \"\",\n target: Number(cycle.target) || 0,\n good: Number(cycle.good) || 0,\n scrap: Number(cycle.scrap) || 0,\n cycleTime: Number(cycle.cycleTime) || 0,\n progressPercent: Number(cycle.progressPercent) || 0,\n lastUpdateIso: cycle.lastUpdateIso || new Date().toISOString(),\n kpis: kpis\n }\n };\n\n return [workOrderMsg, homeMsg];\n}\nif (mode === \"production-state\") {\n // Get KPIs from global or from msg\n const kpis = msg.kpis || global.get(\"currentKPIs\") || { oee: 0, availability: 0, performance: 0, quality: 0 };\n\n const homeMsg = {\n topic: \"machineStatus\",\n payload: {\n machineOnline: msg.machineOnline ?? true,\n productionStarted: !!msg.productionStarted\n }\n };\n return [null, homeMsg];\n}\nif (mode === \"scrap-prompt\") {\n const prompt = msg.scrapPrompt || {};\n // Get KPIs from global or from msg\n const kpis = msg.kpis || global.get(\"currentKPIs\") || { oee: 0, availability: 0, performance: 0, quality: 0 };\n\n const homeMsg = { topic: \"scrapPrompt\", payload: prompt };\n const tabMsg = { ui_control: { tab: \"Home\" } };\n\n // output1: nothing, output2: Home template, output3: Tab navigation\n return [null, homeMsg, tabMsg];\n}\n\nif (mode === \"scrap-update\") {\n // Scrap was just submitted - send updated KPIs to UI\n const activeOrder = global.get(\"activeWorkOrder\") || {};\n const kpis = msg.kpis || global.get(\"currentKPIs\") || { oee: 0, availability: 0, performance: 0, quality: 0 };\n\n const homeMsg = {\n topic: \"activeWorkOrder\",\n payload: {\n id: activeOrder.id || \"\",\n sku: activeOrder.sku || \"\",\n target: Number(activeOrder.target) || 0,\n good: Number(activeOrder.good) || 0,\n scrap: Number(activeOrder.scrap) || 0,\n cycleTime: Number(activeOrder.cycleTime) || 0,\n progressPercent: Number(activeOrder.progressPercent) || 0,\n lastUpdateIso: activeOrder.lastUpdateIso || new Date().toISOString(),\n kpis: kpis\n }\n };\n return [null, homeMsg];\n}\n\nif (mode === \"scrap-complete\") {\n // Get KPIs from global or from msg\n const kpis = msg.kpis || global.get(\"currentKPIs\") || { oee: 0, availability: 0, performance: 0, quality: 0 };\n\n const homeMsg = { topic: \"activeWorkOrder\", payload: null };\n return [null, homeMsg];\n}\nreturn [null, null];", "outputs": 3, "timeout": 0, "noerr": 0, "initialize": "", "finalize": "", "libs": [], "x": 1570, "y": 400, "wires": [ [ "0779932734d8201c" ], [ "64661fe6aa2cb83d" ], [ "fd32602c52d896e9" ] ] }, { "id": "0779932734d8201c", "type": "link out", "z": "cac3a4383120cb57", "g": "b7ab5e0cc02b9508", "name": "link out 3", "mode": "link", "links": [ "6f9de736a538d0d1" ], "x": 1665, "y": 360, "wires": [] }, { "id": "6f9de736a538d0d1", "type": "link in", "z": "cac3a4383120cb57", "g": "ec32d0a62eacfb22", "name": "link in 3", "links": [ "0779932734d8201c" ], "x": 75, "y": 100, "wires": [ [ "f1a2b3c4d5e6f7a8" ] ] }, { "id": "3772c25d07b07407", "type": "book", "z": "cac3a4383120cb57", "g": "b7ab5e0cc02b9508", "name": "", "raw": false, "x": 1350, "y": 320, "wires": [ [ "c2b272494952cd98" ] ] }, { "id": "c2b272494952cd98", "type": "sheet", "z": "cac3a4383120cb57", "g": "b7ab5e0cc02b9508", "name": "", "sheetName": "Sheet1", "x": 1470, "y": 320, "wires": [ [ "87d85c86e4773aa5" ] ] }, { "id": "87d85c86e4773aa5", "type": "sheet-to-json", "z": "cac3a4383120cb57", "g": "b7ab5e0cc02b9508", "name": "", "raw": "false", "range": "", "header": "default", "blankrows": false, "x": 1610, "y": 320, "wires": [ [ "596b390d7aaf69fb" ] ] }, { "id": "15a6b7b6d8f39fe4", "type": "function", "z": "cac3a4383120cb57", "g": "b7ab5e0cc02b9508", "name": "Base64", "func": "const filename =\n msg.filename ||\n (msg.meta && msg.meta.filename) ||\n (msg.payload && msg.payload.filename) ||\n msg.name ||\n 'upload.xlsx';\n\nconst candidates = [];\nif (typeof msg.payload === 'string') candidates.push(msg.payload);\nif (msg.payload && typeof msg.payload.payload === 'string') candidates.push(msg.payload.payload);\nif (msg.payload && typeof msg.payload.file === 'string') candidates.push(msg.payload.file);\nif (msg.payload && typeof msg.payload.base64 === 'string') candidates.push(msg.payload.base64);\nif (typeof msg.file === 'string') candidates.push(msg.file);\nif (typeof msg.data === 'string') candidates.push(msg.data);\n\nfunction stripDataUrl(s) {\n return (s && s.startsWith('data:')) ? s.split(',')[1] : s;\n}\n\nlet b64 = candidates.map(stripDataUrl).find(s => typeof s === 'string' && s.length > 0);\nif (!b64 && Buffer.isBuffer(msg.payload)) { msg.filename = filename; return msg; }\nif (!b64) { node.error('No base64 data found on msg', msg); return null; }\n\nmsg.payload = Buffer.from(b64, 'base64');\nmsg.filename = filename;\nreturn msg;", "outputs": 1, "timeout": 0, "noerr": 0, "initialize": "", "finalize": "", "libs": [], "x": 1220, "y": 320, "wires": [ [ "3772c25d07b07407" ] ] }, { "id": "64661fe6aa2cb83d", "type": "link out", "z": "cac3a4383120cb57", "g": "b7ab5e0cc02b9508", "name": "link out 4", "mode": "link", "links": [ "16af50d6fce977a8" ], "x": 1665, "y": 400, "wires": [] }, { "id": "16af50d6fce977a8", "type": "link in", "z": "cac3a4383120cb57", "g": "ec32d0a62eacfb22", "name": "link in 4", "links": [ "64661fe6aa2cb83d" ], "x": 75, "y": 60, "wires": [ [ "1821c4842945ecd8" ] ] }, { "id": "578c92e75bf0f266", "type": "function", "z": "cac3a4383120cb57", "g": "b7ab5e0cc02b9508", "name": "Refresh Trigger", "func": "if (msg._mode === \"start\" || msg._mode === \"complete\") {\n // Preserve original message for Back to UI (output 2)\n const originalMsg = {...msg};\n // Create select message for refreshing WO table (output 1)\n msg._mode = \"select\";\n msg.topic = \"SELECT * FROM work_orders ORDER BY updated_at DESC;\";\n return [msg, originalMsg];\n}\nif (msg._mode === \"cycle\" || msg._mode === \"production-state\") {\n return [null, msg];\n}\nif (msg._mode === \"scrap-prompt\") {\n return [null, msg];\n}\nif (msg._mode === \"scrap-complete\") {\n // Preserve original message for Back to UI (output 2)\n const originalMsg = {...msg};\n // Create select message for refreshing WO table (output 1)\n msg._mode = \"select\";\n msg.topic = \"SELECT * FROM work_orders ORDER BY updated_at DESC;\";\n return [msg, originalMsg];\n}\nreturn [null, msg];", "outputs": 2, "timeout": 0, "noerr": 0, "initialize": "", "finalize": "", "libs": [], "x": 1400, "y": 400, "wires": [ [ "f6ad294bc02618c9" ], [ "f2bab26e27e2023d" ] ] }, { "id": "0d023d87a13bf56f", "type": "function", "z": "cac3a4383120cb57", "g": "16bb591480852f51", "name": "Machine cycles", "func": "const current = Number(msg.payload) || 0;\n\nlet zeroStreak = flow.get(\"zeroStreak\") || 0;\nzeroStreak = current === 0 ? zeroStreak + 1 : 0;\nflow.set(\"zeroStreak\", zeroStreak);\n\nconst prev = flow.get(\"lastMachineState\") ?? 0;\nflow.set(\"lastMachineState\", current);\n\nglobal.set(\"machineOnline\", true); // force ONLINE for now\n\nlet productionRunning = !!global.get(\"productionStarted\");\nlet stateChanged = false;\n\nif (current === 1 && !productionRunning) {\n productionRunning = true;\n stateChanged = true;\n} else if (current === 0 && zeroStreak >= 2 && productionRunning) {\n productionRunning = false;\n stateChanged = true;\n}\n\nglobal.set(\"productionStarted\", productionRunning);\n\nconst stateMsg = stateChanged\n ? {\n _mode: \"production-state\",\n machineOnline: true,\n productionStarted: productionRunning\n }\n : null;\n\nconst activeOrder = global.get(\"activeWorkOrder\");\nconst cavities = Number(global.get(\"moldActive\") || 0);\nif (!activeOrder || !activeOrder.id || cavities <= 0) {\n // We still want to pass along any state change even if there's no active WO.\n return [null, stateMsg];\n}\n\n// Check if tracking is enabled (START button clicked)\nconst trackingEnabled = !!global.get(\"trackingEnabled\");\nif (!trackingEnabled) {\n // Cycles are happening but we're not tracking them yet\n return [null, stateMsg];\n}\n\n// only count rising edges (0 -> 1) for production totals\nif (prev === 1 || current !== 1) {\n return [null, stateMsg];\n}\n\nlet cycles = Number(global.get(\"cycleCount\") || 0) + 1;\nglobal.set(\"cycleCount\", cycles);\n\n// ===== PHASE 2: OPERATING TIME TRACKING =====\n// Track actual operating time between cycles\nconst now = Date.now();\nconst lastCycleTime = global.get(\"lastCycleTime\") || now;\n\n// Calculate time since last cycle (in milliseconds)\nconst timeSinceLastCycle = now - lastCycleTime;\n\n// Accumulate operating time (in seconds)\nlet operatingTime = global.get(\"operatingTime\") || 0;\noperatingTime += (timeSinceLastCycle / 1000);\n\nglobal.set(\"operatingTime\", operatingTime);\nglobal.set(\"lastCycleTime\", now);\n// ===== END OPERATING TIME TRACKING =====\n\n// Calculate good parts: total produced minus accumulated scrap\nconst scrapTotal = Number(activeOrder.scrap) || 0;\nconst totalProduced = cycles * cavities;\nconst produced = totalProduced - scrapTotal;\nconst target = Number(activeOrder.target) || 0;\nconst progress = target > 0 ? Math.min(100, Math.round((produced / target) * 100)) : 0;\n\nactiveOrder.good = produced;\nactiveOrder.progressPercent = progress;\nactiveOrder.lastUpdateIso = new Date().toISOString();\nglobal.set(\"activeWorkOrder\", activeOrder);\n\nconst promptIssued = global.get(\"scrapPromptIssuedFor\") || null;\nif (!promptIssued && target > 0 && produced >= target) {\n global.set(\"scrapPromptIssuedFor\", activeOrder.id);\n msg._mode = \"scrap-prompt\";\n msg.scrapPrompt = {\n id: activeOrder.id,\n sku: activeOrder.sku || \"\",\n target,\n produced\n };\n return [null, msg]; // bypass the DB update on this cycle\n}\n\nconst dbMsg = {\n _mode: \"cycle\",\n cycle: {\n id: activeOrder.id,\n sku: activeOrder.sku || \"\",\n target,\n good: produced,\n scrap: Number(activeOrder.scrap) || 0,\n cycleTime: Number(activeOrder.cycleTime || activeOrder.theoreticalCycleTime || 0),\n progressPercent: progress,\n lastUpdateIso: activeOrder.lastUpdateIso,\n machineOnline: true,\n productionStarted: productionRunning\n },\n topic: `\n UPDATE work_orders\n SET\n good_parts = ${produced},\n progress_percent = ${progress},\n updated_at = NOW()\n WHERE work_order_id = '${activeOrder.id}';\n `\n};\n\nreturn [dbMsg, stateMsg];", "outputs": 2, "timeout": 0, "noerr": 0, "initialize": "", "finalize": "", "libs": [], "x": 640, "y": 400, "wires": [ [ "dbc7a5ee041845ed" ], [ "00b6132848964bd9" ] ] }, { "id": "dbc7a5ee041845ed", "type": "link out", "z": "cac3a4383120cb57", "g": "16bb591480852f51", "name": "link out 5", "mode": "link", "links": [ "76ce53cf1ae40e9c" ], "x": 755, "y": 380, "wires": [] }, { "id": "76ce53cf1ae40e9c", "type": "link in", "z": "cac3a4383120cb57", "g": "b7ab5e0cc02b9508", "name": "link in 5", "links": [ "dbc7a5ee041845ed" ], "x": 1115, "y": 400, "wires": [ [ "f6ad294bc02618c9" ] ] }, { "id": "e15d6c1f78b644a2", "type": "link out", "z": "cac3a4383120cb57", "g": "16bb591480852f51", "name": "link out 6", "mode": "link", "links": [ "0d6ec01f421acdef" ], "x": 755, "y": 420, "wires": [] }, { "id": "0d6ec01f421acdef", "type": "link in", "z": "cac3a4383120cb57", "g": "b7ab5e0cc02b9508", "name": "link in 6", "links": [ "e15d6c1f78b644a2" ], "x": 1295, "y": 440, "wires": [ [ "578c92e75bf0f266" ] ] }, { "id": "fd32602c52d896e9", "type": "link out", "z": "cac3a4383120cb57", "g": "b7ab5e0cc02b9508", "name": "link out 7", "mode": "link", "links": [ "2f04a72fdeb67f3f" ], "x": 1665, "y": 440, "wires": [] }, { "id": "2f04a72fdeb67f3f", "type": "link in", "z": "cac3a4383120cb57", "g": "ec32d0a62eacfb22", "name": "link in 7", "links": [ "fd32602c52d896e9" ], "x": 335, "y": 200, "wires": [ [ "a7d58e15929b3d8c" ] ] }, { "id": "0b5740c4a2b298b7", "type": "link out", "z": "cac3a4383120cb57", "g": "28c173789034639c", "name": "link out 8", "mode": "link", "links": [ "8f890f97aa9257c7" ], "x": 1395, "y": 120, "wires": [] }, { "id": "8f890f97aa9257c7", "type": "link in", "z": "cac3a4383120cb57", "g": "ec32d0a62eacfb22", "name": "link in 8", "links": [ "0b5740c4a2b298b7" ], "x": 75, "y": 260, "wires": [ [ "f5a6b7c8d9e0f1a2" ] ] }, { "id": "00b6132848964bd9", "type": "function", "z": "cac3a4383120cb57", "g": "16bb591480852f51", "name": "Calculate KPIs", "func": "// ========================================\n// OEE KPI CALCULATOR - PHASE 1\n// Industry Standard: OEE = Availability × Performance × Quality\n// ========================================\n\nconst activeOrder = global.get(\"activeWorkOrder\") || {};\nconst cycleCount = global.get(\"cycleCount\") || 0;\nconst cavities = Number(global.get(\"moldActive\")?.cavities) || 1;\nconst trackingEnabled = global.get(\"trackingEnabled\") || false;\n\n// Initialize KPI object\nmsg.kpis = {\n quality: 0,\n performance: 0,\n availability: 0,\n oee: 0\n};\n\n// ========================================\n// 1. QUALITY CALCULATION\n// Formula: (Good Parts / Total Parts) × 100%\n// ========================================\nconst goodParts = Number(activeOrder.good) || 0;\nconst scrapParts = Number(activeOrder.scrap) || 0;\nconst totalParts = goodParts + scrapParts;\n\nif (totalParts > 0) {\n msg.kpis.quality = (goodParts / totalParts) * 100;\n} else {\n msg.kpis.quality = 100; // No production yet = perfect quality\n}\n\n// Cap at 100% per OEE standard\nmsg.kpis.quality = Math.min(100, msg.kpis.quality);\n\n// ========================================\n// 2. PERFORMANCE CALCULATION - PHASE 2\n// Formula: (Ideal Cycle Time × Total Count / Operating Time) × 100%\n// Uses actual operating time for accurate measurement\n// ========================================\nconst idealCycleTime = Number(activeOrder.cycleTime) || 0; // seconds per cycle\nconst operatingTime = global.get(\"operatingTime\") || 0; // seconds actually running\nlet productionStartTime = global.get(\"productionStartTime\");\n\nif (cycleCount > 0 && idealCycleTime > 0 && operatingTime > 0) {\n // Calculate how many cycles SHOULD have been completed in operating time\n const targetCount = operatingTime / idealCycleTime;\n\n // Performance = (Actual Count / Target Count) × 100%\n msg.kpis.performance = (cycleCount / targetCount) * 100;\n\n // Cap at 100% per OEE standard\n msg.kpis.performance = Math.min(100, msg.kpis.performance);\n} else if (trackingEnabled && productionStartTime) {\n // Production started but no cycles yet - show 100% placeholder\n msg.kpis.performance = 100;\n} else {\n msg.kpis.performance = 0; // No production yet\n}\n\n// ========================================\n// 3. AVAILABILITY CALCULATION - PHASE 2\n// Formula: (Operating Time / Planned Production Time) × 100%\n// Planned Production Time = total elapsed time since start\n// ========================================\nif (trackingEnabled && productionStartTime) {\n const operatingTime = global.get(\"operatingTime\") || 0;\n const elapsedTimeMs = Date.now() - productionStartTime;\n const plannedTimeSec = elapsedTimeMs / 1000;\n\n if (plannedTimeSec > 0 && operatingTime > 0) {\n // Availability = Operating Time / Planned Time\n msg.kpis.availability = (operatingTime / plannedTimeSec) * 100;\n\n // Cap at 100%\n msg.kpis.availability = Math.min(100, msg.kpis.availability);\n } else if (plannedTimeSec > 0) {\n // Just started - no operating time yet but production is \"on\"\n msg.kpis.availability = 100.0;\n } else {\n msg.kpis.availability = 100.0; // Just started\n }\n} else {\n msg.kpis.availability = 0; // Not running\n}\n\n// ========================================\n// 4. OEE CALCULATION\n// Formula: (Availability × Performance × Quality) / 10,000\n// ========================================\nmsg.kpis.oee = (msg.kpis.availability * msg.kpis.performance * msg.kpis.quality) / 10000;\n\n// Round all values to 1 decimal place\nmsg.kpis.quality = Math.round(msg.kpis.quality * 10) / 10;\nmsg.kpis.performance = Math.round(msg.kpis.performance * 10) / 10;\nmsg.kpis.availability = Math.round(msg.kpis.availability * 10) / 10;\nmsg.kpis.oee = Math.round(msg.kpis.oee * 10) / 10;\n\n// Store KPIs globally for access by other nodes\nglobal.set(\"currentKPIs\", msg.kpis);\n\n// Debug logging (comment out in production)\n// node.warn(`KPIs: OEE=${msg.kpis.oee}% A=${msg.kpis.availability}% P=${msg.kpis.performance}% Q=${msg.kpis.quality}%`);\n\nreturn msg;", "outputs": 1, "timeout": 0, "noerr": 0, "initialize": "", "finalize": "", "libs": [], "x": 840, "y": 500, "wires": [ [ "578c92e75bf0f266" ] ] }, { "id": "alert_process_function", "type": "function", "z": "cac3a4383120cb57", "name": "Process Alert for DB", "func": "// Process incoming alert\nif (msg.payload && msg.payload.action === 'alert') {\n const alert = msg.payload;\n\n // Format timestamp for MySQL DATETIME\n const timestamp = alert.timestamp ?\n new Date(alert.timestamp).toISOString().slice(0, 19).replace('T', ' ') :\n new Date().toISOString().slice(0, 19).replace('T', ' ');\n\n // Prepare INSERT query\n const alertType = (alert.type || 'Unknown').replace(/'/g, \"''\"); // Escape quotes\n const description = (alert.description || '').replace(/'/g, \"''\"); // Escape quotes\n\n msg.topic = `\n INSERT INTO alerts_log (timestamp, alert_type, description)\n VALUES ('${timestamp}', '${alertType}', '${description}')\n `;\n\n node.status({\n fill: 'green',\n shape: 'dot',\n text: `Logging: ${alertType}`\n });\n\n // Store original message for passthrough\n msg._originalAlert = alert;\n\n return msg;\n}\n\nreturn null;", "outputs": 1, "noerr": 0, "initialize": "", "finalize": "", "libs": [], "x": 400, "y": 620, "wires": [ [ "alert_insert_mysql" ] ] }, { "id": "alert_insert_mysql", "type": "mysql", "z": "cac3a4383120cb57", "mydb": "00d8ad2b0277f906", "name": "Log Alert to DB", "x": 650, "y": 620, "wires": [ [ "alert_insert_debug" ] ] }, { "id": "alert_insert_debug", "type": "debug", "z": "cac3a4383120cb57", "name": "Alert Logged", "active": true, "tosidebar": true, "console": false, "tostatus": false, "complete": "true", "targetType": "full", "statusVal": "", "statusType": "auto", "x": 850, "y": 620, "wires": [] }, { "id": "alert_flow_comment", "type": "comment", "z": "cac3a4383120cb57", "name": "Alert Logging: Template → Process → MySQL Insert → Debug", "info": "Alerts from the UI are logged to the alerts_log table.\nTable structure:\n- id (auto-increment)\n- timestamp (when alert occurred)\n- alert_type (category)\n- description (optional notes)\n- created_at (when logged)", "x": 400, "y": 580, "wires": [] } ]