[{"id":"a79ad45246b8dac2","type":"tab","label":"Flow 2.1","disabled":false,"info":"","env":[]},{"id":"e57aed349acfd46b","type":"tab","label":"WIFI Management","disabled":false,"info":""},{"id":"57af108730736bbe","type":"subflow","name":"Outbox Enqueue v1 (1) (4) (2) (3) (1)","info":"","category":"","in":[{"x":40,"y":40,"wires":[{"id":"09fa1a0e5bad1601"}]}],"out":[{"x":1160,"y":40,"wires":[{"id":"7076207a387b12f7","port":0}]}],"env":[],"meta":{},"color":"#DDAA99"},{"id":"92105e5a6e17066a","type":"group","z":"a79ad45246b8dac2","name":"Start ","style":{"stroke":"#92d04f","fill":"#addb7b","label":true},"nodes":["de67ca079c93b851","87824863aeff2e56","decce87e728471dd","45532a8396658999","8eebefb3ad72c2f1","59284a9f41e33142","28cb7dd965982931","ae5c83dacb5cf69b"],"x":1134,"y":139,"w":942,"h":142},{"id":"93532ddff6698be0","type":"group","z":"a79ad45246b8dac2","name":"Cavity Settings ","style":{"stroke":"#ff7f7f","fill":"#ffbfbf","label":true},"nodes":["f3328aef817bc98b"],"x":122,"y":507,"w":926,"h":306},{"id":"d220d9594c926cec","type":"group","z":"a79ad45246b8dac2","name":"UI/UX","style":{"fill":"#d1d1d1","label":true},"nodes":["8528aff42bbfaab3","96f7f24bf59c66c8","960d78315815d84a","9ca2e04793d78848","bd965a93d24d47a3","87f0530e5407fe7b","18b45938178386b9","8b84fb19459518b5","c93a5509431ca0ab","3fa28c427b0b06cb","ca38c135cc1b4372","c13a25c43b7de196","5a233615f7c12124","556e511f11ac14ac","251dedf6026a65d6","0c1b1beef6772a00","d658ad997084c48c","49b88cae8aed7b60","dac27750f3363b4c","c035374e89a59b5d","daaa086c95b94825","02aa92deb817cbab"],"x":214,"y":179,"w":672,"h":362},{"id":"6331afda01e9c79f","type":"group","z":"a79ad45246b8dac2","name":"Work Orders","style":{"stroke":"#9363b7","fill":"#dbcbe7","label":true},"nodes":["7003a0ca507e78b1","3fe9d69423cffcee","985337c608ae84eb","b0013e3d357766cb","11682c71a65e85f4","6ff6848b6061e42a","c2c9185e2a07e8e8","6ffa372a2f28189c","c318de0423a67dde","82ae34d532385180","6394e7b952fdd73e","c92f0da16b85d079","c211a24ab8802cea","75da58a36bdf1746","a26a5545125df363","93dce43986dec9ac","d661918dc9f12935","ac79b131321a4151","29b0a86da36acd72","cfcdbba099f65279","d6faedde4bce4968","20896582916b31a3","01667230e00d8e02","48a58c7d8a6d150a","6c7ed0fbe4d35c3c","b3cc06435fa6f3e2","c9b94806462e9787","d2dae8800dec5243","a79b5eb4b8ed05c2","1c2a7979a2b328e9","ae1b88bfb6abdcd6","ce531bdfc0e17971","8f77f5583ee4044e","877cd85357e5e304","6b865662639d7c1c","facc0ad120adeb3f","1b9646dc1d66ef41","452e154b10587c66","0a04246503cc5d61","1697a7a9087b9150"],"x":1034,"y":279,"w":1432,"h":682},{"id":"d2f48952b3128551","type":"group","z":"a79ad45246b8dac2","name":"Anomaly System","style":{"stroke":"#ffC000","fill":"#ffdf7f","label":true},"nodes":["fef02a862e99d54d","dd64a7dee6631b28","31ee0f315b7c57f5","5d027d17cbd51027","4591c2ec02653bf9"],"x":224,"y":19,"w":922,"h":102},{"id":"31c776cf0af9a50d","type":"group","z":"a79ad45246b8dac2","name":"Alerts","style":{"fill":"#bfdbef","label":true},"nodes":["bec32a06a835bcc1","1efbf4ece8685528","f888adccd274f4fd"],"x":234,"y":819,"w":512,"h":82},{"id":"8699169113c62240","type":"group","z":"a79ad45246b8dac2","name":"Graphs","style":{"fill":"#bfbfbf","label":true},"nodes":["15aa2bf7e2b87ff7","86855379bbf4b84d","7854fb5ff1aaafc2","397ad156aa93c126","4959b0d832ea3a4c"],"x":1194,"y":39,"w":802,"h":82},{"id":"f3328aef817bc98b","type":"group","z":"a79ad45246b8dac2","g":"93532ddff6698be0","name":"Cavities Settings","style":{"stroke":"#ffff00","fill":"#ffffbf","label":true},"nodes":["89f1f7c120478582"],"x":148,"y":533,"w":874,"h":254},{"id":"89f1f7c120478582","type":"group","z":"a79ad45246b8dac2","g":"f3328aef817bc98b","name":"Settings","style":{"stroke":"#92d04f","fill":"#ffffbf","label":true},"nodes":["3b1b85d30c420844","3147c5260b724fd0","878680578b71c66d","3d647a972d928c23","4a567e0ec4ddd90e","e355e9f249dbbdd1","4f6e0771dcbd3685","a4a3e1da9f07ef9f"],"x":174,"y":559,"w":822,"h":202},{"id":"fc9634aabefee16b","type":"MySQLdatabase","name":"Edge Outbox","host":"127.0.0.1","port":"3306","db":"edge_outbox","tz":"","charset":"UTF8"},{"id":"c42b40f4665bc79c","type":"mqtt-broker","name":"EMQX","broker":"mqtt.maliountech.com.mx","port":"1883","clientid":"","autoConnect":true,"usetls":false,"protocolVersion":"4","keepalive":"60","cleansession":true,"autoUnsubscribe":true,"birthTopic":"","birthQos":"0","birthPayload":"","birthMsg":{},"closeTopic":"","closeQos":"0","closePayload":"","closeMsg":{},"willTopic":"","willQos":"0","willPayload":"","willMsg":{},"userProps":"","sessionExpiry":""},{"id":"c567195d86466cd5","type":"ui_tab","name":"Home","icon":"dashboard","order":1,"disabled":false,"hidden":false},{"id":"a1b2c3d4e5f60718","type":"ui_tab","name":"Alerts","icon":"warning","order":3,"disabled":false,"hidden":false},{"id":"b2c3d4e5f6a70182","type":"ui_tab","name":"Graphs","icon":"show_chart","order":4,"disabled":false,"hidden":false},{"id":"c3d4e5f6a7b80192","type":"ui_tab","name":"Help","icon":"help","order":5,"disabled":false,"hidden":false},{"id":"d4e5f6a7b8c90123","type":"ui_tab","name":"Settings","icon":"settings","order":6,"disabled":false,"hidden":false},{"id":"d1a1e2f3a4b5c6d7","type":"ui_tab","name":"Work Orders","icon":"list","order":2,"disabled":false,"hidden":false},{"id":"919b5b8d778e2b6c","type":"ui_group","name":"Default","tab":"c567195d86466cd5","order":1,"disp":false,"width":"25","collapse":false,"className":""},{"id":"e2f3a4b5c6d7e8f9","type":"ui_group","name":"Alerts Group","tab":"a1b2c3d4e5f60718","order":1,"disp":false,"width":"25","collapse":false,"className":""},{"id":"e3f4a5b6c7d8e9f0","type":"ui_group","name":"Graphs Group","tab":"b2c3d4e5f6a70182","order":1,"disp":false,"width":"25","collapse":false,"className":""},{"id":"e4f5a6b7c8d9e0f1","type":"ui_group","name":"Help Group","tab":"c3d4e5f6a7b80192","order":1,"disp":false,"width":"25","collapse":false,"className":""},{"id":"e5f6a7b8c9d0e1f2","type":"ui_group","name":"Settings Group","tab":"d4e5f6a7b8c90123","order":1,"disp":false,"width":"25","collapse":false,"className":""},{"id":"b99c269687d574aa","type":"ui_group","name":"Work Orders Group","tab":"d1a1e2f3a4b5c6d7","order":1,"disp":false,"width":25,"collapse":false,"className":""},{"id":"36767d095255d393","type":"ui_base","theme":{"name":"theme-light","lightTheme":{"default":"#0094CE","baseColor":"#0094CE","baseFont":"-apple-system,BlinkMacSystemFont,Segoe UI,Roboto,Oxygen-Sans,Ubuntu,Cantarell,Helvetica Neue,sans-serif","edited":true,"reset":false},"darkTheme":{"default":"#097479","baseColor":"#097479","baseFont":"-apple-system,BlinkMacSystemFont,Segoe UI,Roboto,Oxygen-Sans,Ubuntu,Cantarell,Helvetica Neue,sans-serif","edited":false},"customTheme":{"name":"Untitled Theme 1","default":"#4B7930","baseColor":"#4B7930","baseFont":"-apple-system,BlinkMacSystemFont,Segoe UI,Roboto,Oxygen-Sans,Ubuntu,Cantarell,Helvetica Neue,sans-serif"},"themeState":{"base-color":{"default":"#0094CE","value":"#0094CE","edited":false},"page-titlebar-backgroundColor":{"value":"#0094CE","edited":false},"page-backgroundColor":{"value":"#fafafa","edited":false},"page-sidebar-backgroundColor":{"value":"#ffffff","edited":false},"group-textColor":{"value":"#1bbfff","edited":false},"group-borderColor":{"value":"#ffffff","edited":false},"group-backgroundColor":{"value":"#ffffff","edited":false},"widget-textColor":{"value":"#111111","edited":false},"widget-backgroundColor":{"value":"#0094ce","edited":false},"widget-borderColor":{"value":"#ffffff","edited":false},"base-font":{"value":"-apple-system,BlinkMacSystemFont,Segoe UI,Roboto,Oxygen-Sans,Ubuntu,Cantarell,Helvetica Neue,sans-serif"}},"angularTheme":{"primary":"indigo","accents":"blue","warn":"red","background":"grey","palette":"light"}},"site":{"name":"Node-RED Dashboard","hideToolbar":"true","allowSwipe":"false","lockMenu":"false","allowTempTheme":"true","dateFormat":"DD/MM/YYYY","sizes":{"sx":48,"sy":48,"gx":6,"gy":6,"cx":6,"cy":6,"px":0,"py":0}}},{"id":"09fa1a0e5bad1601","type":"function","z":"57af108730736bbe","name":"Prepare + Validate + Call next_seq","func":"// Outbox Enqueue v1 - Step 1\nconst config = global.get(\"config\") || {};\nconst out = msg.outbox || {};\nconst type = out.type;\nconst payload = out.payload;\n\nif (!type) throw new Error(\"Outbox Enqueue: missing msg.outbox.type\");\nif (!payload || typeof payload !== \"object\") throw new Error(\"Outbox Enqueue: missing/invalid msg.outbox.payload\");\n\n// Where to send later (Publisher will use this)\nconst endpointByType = {\n cycle: \"/api/ingest/cycle\",\n event: \"/api/ingest/event\",\n kpi: \"/api/ingest/kpi\",\n heartbeat: \"/api/ingest/heartbeat\",\n segment: \"/api/ingest/segment\", // future; ok to queue now even if not used yet\n};\n\nconst endpoint = out.endpoint || endpointByType[type];\nif (!endpoint) throw new Error(`Outbox Enqueue: unknown type '${type}' and no endpoint provided`);\n\n// Get machineId from msg or global config\nconst machineId = msg.machineId || config.machineId;\nif (!machineId) {\n node.status({ fill: \"yellow\", shape: \"ring\", text: \"Outbox waiting for pairing\" });\n return null;\n}\n\nconst schemaVersion = msg.schemaVersion || \"1.0\";\nconst tsMs = typeof msg.tsMs === \"number\" ? msg.tsMs : Date.now();\n\n// Stash meta for later nodes\nmsg._outboxMeta = { type, endpoint, machineId, schemaVersion, tsMs, payload };\n\nconst validators = {\n cycle: (p) => p && typeof p.cycle === \"object\",\n event: (p) => p && typeof p.event === \"object\",\n kpi: (p) => p && p.kpis && typeof p.kpis === \"object\",\n heartbeat: (p) => p && typeof p.status === \"string\",\n segment: (p) => p && typeof p === \"object\",\n};\n\nconst validator = validators[type];\nif (!validator || !validator(payload)) {\n node.warn(`Outbox Enqueue: invalid ${type} payload`);\n return null;\n}\n\n// Call stored procedure to get next seq (safe + persistent)\nmsg.topic = \"CALL next_seq(?);\";\nmsg.payload = [machineId];\n\nreturn msg;\n","outputs":1,"timeout":0,"noerr":0,"initialize":"","finalize":"","libs":[],"x":220,"y":40,"wires":[["bc6f9f2b2471df84"]]},{"id":"bc6f9f2b2471df84","type":"mysql","z":"57af108730736bbe","mydb":"fc9634aabefee16b","name":"CALL next_seq","x":460,"y":40,"wires":[["d2569ede250eea9d"]]},{"id":"d2569ede250eea9d","type":"function","z":"57af108730736bbe","name":"Build envelope + prepare INSERT","func":"// Outbox Enqueue v1 - Step 2\nconst meta = msg._outboxMeta;\nif (!meta) throw new Error(\"Outbox Enqueue: missing _outboxMeta\");\n\nfunction stripNil(obj) {\n if (!obj || typeof obj !== \"object\") return obj;\n const out = Array.isArray(obj) ? [] : {};\n for (const [k, v] of Object.entries(obj)) {\n if (v === undefined || v === null) continue; // <— key change\n out[k] = (v && typeof v === \"object\") ? stripNil(v) : v;\n }\n return out;\n}\n\n// Parse seq from MySQL result\n// mysql node often returns an array of result sets for CALL\nlet seq = null;\nconst res = msg.payload;\n\nif (Array.isArray(res)) {\n // common shape: [ [ { seq: 123 } ], ... ]\n if (Array.isArray(res[0]) && res[0][0] && res[0][0].seq != null) seq = res[0][0].seq;\n // sometimes: [ { seq: 123 } ]\n if (seq == null && res[0] && res[0].seq != null) seq = res[0].seq;\n}\n\nif (seq == null) throw new Error(\"Outbox Enqueue: could not parse seq from DB result\");\n\n\n\n\nfunction normalizeIsoDeep(obj) {\n if (!obj || typeof obj !== \"object\") return obj;\n if (Array.isArray(obj)) return obj.map(normalizeIsoDeep);\n\n for (const k of Object.keys(obj)) {\n const v = obj[k];\n\n // recurse first\n if (v && typeof v === \"object\") obj[k] = normalizeIsoDeep(v);\n\n // ISO fields: must be string|null\n if (k.toLowerCase().endsWith(\"iso\")) {\n const vv = obj[k];\n if (typeof vv === \"string\") continue;\n if (typeof vv === \"number\") obj[k] = new Date(vv).toISOString();\n else if (vv == null) obj[k] = null;\n else obj[k] = null; // <- kills {} forever\n }\n }\n return obj;\n}\n\n\n\n\n\nconst cleanPayload = normalizeIsoDeep(stripNil(meta.payload));\nconst envelope = {\n schemaVersion: meta.schemaVersion,\n machineId: meta.machineId,\n tsMs: meta.tsMs,\n seq: String(seq),\n type: meta.type,\n payload: cleanPayload\n};\n\n\n// Prepare insert into outbox_messages\nmsg.topic = `\nINSERT INTO outbox_messages\n(machine_id, msg_type, endpoint, schema_version, seq, ts_device_ms, payload_json, status, attempts, next_attempt_at)\nVALUES (?, ?, ?, ?, ?, ?, ?, 'pending', 0, NULL);\n`.trim();\n\nmsg.payload = [\n meta.machineId,\n meta.type,\n meta.endpoint,\n meta.schemaVersion,\n Number(seq), // BIGINT\n meta.tsMs, // BIGINT\n JSON.stringify(envelope),\n];\n\n// Keep a copy for debugging\nmsg._envelope = envelope;\nmsg._seq = Number(seq);\n\nreturn msg;\n","outputs":1,"timeout":0,"noerr":0,"initialize":"","finalize":"","libs":[],"x":720,"y":40,"wires":[["7076207a387b12f7"]]},{"id":"7076207a387b12f7","type":"mysql","z":"57af108730736bbe","mydb":"fc9634aabefee16b","name":"Insert outbox_messages","x":1010,"y":40,"wires":[[]]},{"id":"8528aff42bbfaab3","type":"ui_template","z":"a79ad45246b8dac2","g":"d220d9594c926cec","group":"919b5b8d778e2b6c","name":"Home Template","order":0,"width":"25","height":"25","format":"\n
\n \n\n
\n
\n
\n
\n
OEE
\n
0%
\n
\n
\n
Disponibilidad
\n
0%
\n
\n
\n
Rendimiento
\n
0%
\n
\n
\n
Calidad
\n
0%
\n
\n
\n\n
\n

Orden de trabajo actual

\n
\n
\n
ID Orden trabajo
\n
 
\n
\n
\n
SKU
\n
 
\n
\n
\n
Tiempo de ciclo
\n
0
\n
\n
\n
\n
\n
0%
\n
\n
\n\n
\n
\n
Piezas buenas
\n
0
\n
de 0
\n
\n\n
\n
MaquinaOFFLINE
\n
ProducciónDETENIDA
\n
\n\n
\n \n
\n
\n
\n \n\n
\n
\n\n\n
\n
\n

Orden de trabajo en proceso

\n

{{ resumePrompt.id }}

\n

\n {{ resumePrompt.goodParts }} of {{ resumePrompt.targetQty }} partes completadas\n ({{ resumePrompt.progressPercent }}%)\n

\n

Ciclos: {{ resumePrompt.cycleCount }}

\n\n
\n \n \n
\n
\n
\n
\n
\n

{{ scrapPrompt.title || 'Orden de trabajo completada' }}

\n

{{ scrapPrompt.orderId }}

\n

\n Producido {{ scrapPrompt.produced }} de {{ scrapPrompt.target }} piezas\n

\n\n

\n Scrap acumulado: {{ scrapPrompt.scrapSoFar }}\n

\n\n
\n {{ scrapPrompt.manual ? '¿Cuántas piezas de scrap quieres agregar ahora?' : 'Hubo piezas de scrap?' }}\n
\n\n \n
\n
{{ scrapPrompt.scrapCount || 0 }}
\n
{{ scrapPrompt.error }}
\n\n
\n \n \n \n\n \n \n \n\n \n \n \n\n \n \n \n
\n\n
\n \n
\n
\n\n \n
\n \n
\n \n \n
\n\n \n \n
\n
\n
\n\n
\n
\n

Selecciona razón de scrap

\n
\n Paso {{ scrapReasonPrompt.step }} de 2\n | {{ scrapReasonPrompt.selectedCategory.label }}\n
\n\n
\n \n
\n\n
\n \n
\n\n
\n \n \n
\n
\n
\n\n\n\n","storeOutMessages":true,"fwdInMessages":true,"resendOnRefresh":true,"templateScope":"local","className":"","x":380,"y":280,"wires":[["18b45938178386b9","ca38c135cc1b4372","fdb32dd27585bd3e"]]},{"id":"96f7f24bf59c66c8","type":"ui_template","z":"a79ad45246b8dac2","g":"d220d9594c926cec","group":"e2f3a4b5c6d7e8f9","name":"Alerts Template","order":0,"width":"25","height":"25","format":"\n
\n \n\n
\n
\n
\n

Incidentes

\n
\n\n
\n \n \n \n
\n\n
\n
\n \n \n
\n
\n \n \n
\n \n
\n
\n
\n
\n\n","storeOutMessages":true,"fwdInMessages":true,"resendOnRefresh":true,"templateScope":"local","className":"","x":380,"y":360,"wires":[["18b45938178386b9","48bfce812bc1f09b"]]},{"id":"960d78315815d84a","type":"ui_template","z":"a79ad45246b8dac2","g":"d220d9594c926cec","group":"e3f4a5b6c7d8e9f0","name":"Graphs Template","order":0,"width":"25","height":"25","format":"\n\n
\n \n\n
\n
\n

Graphs

\n\n\n
\n
\n

OEE

\n
\n
\n\n
\n

Disponibilidad

\n
\n
\n\n
\n

Rendimiendo

\n
\n
\n\n
\n

Calidad

\n
\n
\n
\n
\n
\n
\n\n\n\n","storeOutMessages":true,"fwdInMessages":true,"resendOnRefresh":true,"templateScope":"local","className":"","x":390,"y":400,"wires":[["18b45938178386b9"]]},{"id":"9ca2e04793d78848","type":"ui_template","z":"a79ad45246b8dac2","g":"d220d9594c926cec","group":"e4f5a6b7c8d9e0f1","name":"Help Template","order":0,"width":"25","height":"25","format":"\n
\n \n\n
\n
\n
\n

Help

\n
\n\n
\n

Acerca de este panel

\n

Esta interfaz monitorea los indicadores de Eficiencia Global del Equipo (OEE), el avance de producción y el registro de incidentes para operaciones de inyección de plástico. Navega entre las pestañas usando la barra lateral para acceder a órdenes de trabajo, monitoreo en tiempo real, gráficas de desempeño, registro de incidentes y configuración de máquina.

\n
\n\n
\n

Cómo empezar con una orden de trabajo

\n

Ve a la pestaña Órdenes de Trabajo y carga un archivo de Excel con tus órdenes, o selecciona una orden existente en la tabla. Haz clic en Cargar para activar una orden de trabajo y luego navega a la pestaña Inicio, donde verás los detalles de la orden actual. Antes de iniciar producción, configura tu molde en la pestaña Configuración, seleccionando un preset de molde o ingresando manualmente el número de cavidades.

\n
\n\n
\n

Ejecutando producción

\n

En la pestaña Inicio, presiona el botón INICIAR para comenzar la producción. El sistema registra conteo de ciclos, piezas buenas, scrap y el avance hacia tu cantidad objetivo. Presiona DETENER para pausar la producción. Monitorea en tiempo real los KPIs, incluyendo OEE, Disponibilidad, Rendimiento y Calidad mostrados en el tablero.

\n
\n\n
\n

Registro de incidentes

\n

Usa la pestaña Alertas para registrar incidentes de producción. Registra rápidamente problemas comunes con botones preconfigurados como Falta de Material, Máquina Detenida o Paro de Emergencia. Para un registro más detallado, selecciona un tipo de alerta en el menú desplegable, agrega notas y envía. Todos los incidentes se registran con sello de tiempo y se utilizan en los cálculos de Disponibilidad y OEE.

\n
\n\n
\n

Configuración de moldes

\n

En la pestaña Configuración, utiliza la sección de Preconfigurados de Molde para buscar tu molde por fabricante y nombre. Selecciona una configuración para cargar automáticamente el número de cavidades, o ajusta manualmente los campos de Configuración de Molde. Si tu molde no aparece, usa el botón Agregar Molde en la sección de Integraciones para crear un nuevo preset con fabricante, nombre y detalles de cavidades.

\n
\n\n
\n

Visualización de datos de desempeño

\n

La pestaña Gráficas muestra el historial de tendencias de OEE desglosado por Disponibilidad, Desempeño y Calidad. Usa estas gráficas para identificar patrones, dar seguimiento a mejoras y diagnosticar problemas recurrentes que afecten la eficiencia de tu producción

\n
\n
\n
\n
\n\n\n","storeOutMessages":true,"fwdInMessages":true,"resendOnRefresh":true,"templateScope":"local","className":"","x":380,"y":440,"wires":[["18b45938178386b9"]]},{"id":"bd965a93d24d47a3","type":"ui_template","z":"a79ad45246b8dac2","g":"d220d9594c926cec","group":"e5f6a7b8c9d0e1f2","name":"Settings Template","order":0,"width":"25","height":"25","format":"\n
\n \n\n
\n
\n
\n

Ajustes

\n
\n\n
\n

Moldes Preconfigurados

\n
\n
\n \n \n
\n
\n \n \n
\n
\n\n
\n \n
\n

Seleccionar un fabricante y el molde de las siguientes opciones.

\n
\n\n \n
\n
\n
\n \n \n
\n
\n \n \n
\n
\n \n \n
\n
\n \n \n
\n
\n
\n \n \n
\n
\n
\n
\n\n
\n

Configuraciones de Molde

\n
\n
\n \n \n
\n
\n \n \n
\n
\n
\n\n
\n

Integraciones

\n
\n
\n \n
\n
\n

No encuentras lo que buscas?

\n \n
\n
\n
\n
\n

Enlace Control Tower

\n

Ingresa el codigo de 5 caracteres que aparece en Control Tower para enlazar esta Raspberry Pi.

\n
\n
\n \n \n
\n
\n \n
\n
\n

{{ pairingStatus }}

\n
\n
\n

WiFi

\n

Conecta esta Raspberry Pi a una red WiFi (sin salir del dashboard).

\n \n
\n
\n \n \n
\n \n
\n \n \n
\n
\n \n
\n
\n \n \n
\n \n
\n \n \n
\n
\n \n
\n \n \n \n \n \n
\n \n

\n {{ wifiStatusText }}\n

\n
\n
\n

Programación de Producción

\n\n \n
\n
\n \n
\n
\n\n
\n
\n \n \n
\n
\n \n \n
\n
1\">\n \n
\n
\n\n \n\n \n
\n
\n \n \n
\n
\n \n \n
\n
\n
\n
\n \n \n {{ saveStatus }}\n \n
\n\n
\n

Umbral OEE

\n
\n
\n \n \n

\n Gap > (Cycle Time × {{thresholdMultiplier || 1.5}}) = Stoppage\n

\n
\n
\n \n \n
\n
\n
\n
\n
\n
\n\n","storeOutMessages":true,"fwdInMessages":true,"resendOnRefresh":true,"templateScope":"local","className":"","x":390,"y":480,"wires":[["18b45938178386b9","3fa28c427b0b06cb","dac27750f3363b4c"]]},{"id":"87f0530e5407fe7b","type":"ui_template","z":"a79ad45246b8dac2","g":"d220d9594c926cec","group":"b99c269687d574aa","name":"WO Template","order":1,"width":"25","height":"25","format":"\n
\n \n\n
\n
\n
\n

Ordenes de trabajo

\n
\n \n 0 selected\n \n \n \n \n \n \n \n
\n
\n\n
\n
\n \n \n \n \n \n \n \n \n \n \n \n \n \n \n \n
IDSKUMETABUENASSCRAPPROGRESOSTATUSULTIMA ACTUALIZACIÓN
\n
\n
\n 0 items\n Tip: Dejale picado para seleccionar multiples ordenes\n
\n
\n
\n
\n
\n\n\n","storeOutMessages":true,"fwdInMessages":true,"resendOnRefresh":true,"templateScope":"local","className":"","x":380,"y":320,"wires":[["18b45938178386b9","ca38c135cc1b4372"]]},{"id":"18b45938178386b9","type":"function","z":"a79ad45246b8dac2","g":"d220d9594c926cec","name":"Tab navigation","func":"if (msg.ui_control && msg.ui_control.tab) {\n msg.payload = { tab: msg.ui_control.tab };\n delete msg.ui_control;\n return msg;\n}\nreturn null;","outputs":1,"timeout":0,"noerr":0,"initialize":"","finalize":"","libs":[],"x":620,"y":380,"wires":[["8b84fb19459518b5"]]},{"id":"8b84fb19459518b5","type":"ui_ui_control","z":"a79ad45246b8dac2","g":"d220d9594c926cec","name":"ui_control","events":"all","x":800,"y":380,"wires":[[]]},{"id":"c93a5509431ca0ab","type":"ui_template","z":"a79ad45246b8dac2","g":"d220d9594c926cec","group":"","name":"General Style","order":0,"width":0,"height":0,"format":"","storeOutMessages":true,"fwdInMessages":true,"resendOnRefresh":true,"templateScope":"global","className":"","x":740,"y":340,"wires":[[]]},{"id":"fef02a862e99d54d","type":"ui_template","z":"a79ad45246b8dac2","g":"d2f48952b3128551","group":"919b5b8d778e2b6c","name":"Anomaly Alert System (Global)","order":1,"width":"25","height":"25","format":"\n\n\n\n\n\n
\n
\n

Active Alerts

\n \n
\n\n
\n
\n
✅
\n

No active alerts

\n

All systems operating normally

\n
\n\n
\n
\n

{{anomaly.title}}

\n {{anomaly.severity}}\n
\n

{{anomaly.description}}

\n

{{formatTimestamp(anomaly.tsMs)}}

\n
\n \n
\n
\n
\n
\n\n\n
\n
\n
\n

{{popup.title}}

\n \n
\n

{{popup.description}}

\n \n
\n
\n\n
\n
\n

Selecciona razón de paro

\n

{{reasonPrompt.anomalyTitle || 'Incidente de downtime'}}

\n
\n Paso {{reasonPrompt.step}} de 2\n | {{reasonPrompt.selectedCategory.label}}\n
\n\n
\n \n
\n\n
\n \n
\n\n
\n \n \n
\n
\n
\n\n\n","storeOutMessages":true,"fwdInMessages":true,"resendOnRefresh":true,"templateScope":"local","className":"","x":430,"y":60,"wires":[["dd64a7dee6631b28","cff3a2f29333543f"]]},{"id":"dd64a7dee6631b28","type":"function","z":"a79ad45246b8dac2","g":"d2f48952b3128551","name":"Handle Anomaly Acknowledgment","func":"// Handle anomaly acknowledgments and downtime-reason submit.\n// Output 1: SQL update for anomaly_events\n// Output 2: event payload for Build Event Outbox Payload\nconst anomaly = global.get(\"anomaly\") || {};\nconst topic = msg.topic || \"\";\n\nfunction persistAnomaly(next) {\n global.set(\"anomaly\", next);\n try {\n global.set(\"anomaly\", next, \"file\");\n } catch (err) {\n // ignore if file store is not configured\n }\n}\n\nfunction parseReason(payload) {\n const reasonPath = Array.isArray(payload.reasonPath) ? payload.reasonPath : [];\n const category = reasonPath[0] || {};\n const detail = reasonPath[1] || {};\n return {\n type: payload.reasonType || \"downtime\",\n categoryId: category.id || null,\n categoryLabel: category.label || null,\n detailId: detail.id || null,\n detailLabel: detail.label || null,\n reasonText: payload.reasonText || [\n category.label || \"\",\n detail.label || \"\"\n ].filter(Boolean).join(\" > \") || null,\n catalogVersion: payload.catalogVersion || null,\n incidentKey: payload.incidentKey || payload.incident_key || null\n };\n}\n\nfunction removeFromActive(eventId) {\n let activeAnomalies = anomaly.activeAnomalies || [];\n const idx = activeAnomalies.findIndex((a) => a.event_id === eventId || a.tsMs === eventId);\n if (idx !== -1) {\n activeAnomalies.splice(idx, 1);\n anomaly.activeAnomalies = activeAnomalies;\n }\n}\n\nif (topic === \"acknowledge-anomaly\" || topic === \"anomaly-reason-submit\") {\n const ackData = msg.payload || {};\n const eventId = ackData.event_id ?? ackData.tsMs;\n const ackTimestamp = typeof ackData.tsMs === \"number\" ? ackData.tsMs : Date.now();\n const incidentKey = ackData.incidentKey || ackData.incident_key || null;\n\n if (!eventId) {\n node.warn(\"[ANOMALY ACK] No event_id provided\");\n return null;\n }\n\n if (String(eventId).startsWith(\"temp_\")) {\n removeFromActive(eventId);\n persistAnomaly(anomaly);\n return null;\n }\n\n const sql = (\n \"UPDATE anomaly_events \" +\n \"SET status = 'acknowledged', acknowledged_at = \" + Number(ackTimestamp) + \" \" +\n \"WHERE event_timestamp = \" + Number(eventId)\n );\n const dbMsg = { topic: sql, payload: [] };\n\n removeFromActive(eventId);\n\n if (topic === \"anomaly-reason-submit\") {\n anomaly.reasonsByIncident = anomaly.reasonsByIncident || {};\n anomaly.ackedIncidentKeys = anomaly.ackedIncidentKeys || {};\n\n const reason = parseReason(ackData);\n if (incidentKey) {\n anomaly.reasonsByIncident[incidentKey] = reason;\n anomaly.ackedIncidentKeys[incidentKey] = true;\n }\n\n persistAnomaly(anomaly);\n\n const alreadySent = !!(incidentKey && anomaly.reasonEventsSent && anomaly.reasonEventsSent[incidentKey]);\n if (alreadySent) {\n return [dbMsg, null];\n }\n\n if (incidentKey) {\n anomaly.reasonEventsSent = anomaly.reasonEventsSent || {};\n anomaly.reasonEventsSent[incidentKey] = true;\n persistAnomaly(anomaly);\n }\n\n const eventTsMs = Number(ackData.tsMs) || Date.now();\n const anomalyType = ackData.anomalyType || ackData.anomaly_type || \"downtime\";\n const outEvent = {\n tsMs: eventTsMs,\n eventType: \"downtime-acknowledged\",\n anomalyType,\n eventId: eventId,\n incidentKey: incidentKey || null,\n // Keep reason attached to generic event payload for current ingest.\n reason,\n // Explicit separation for future split in Control Tower.\n downtime: {\n incidentKey: incidentKey || null,\n eventId: eventId,\n anomalyType,\n acknowledgedAtMs: eventTsMs,\n reason\n }\n };\n\n return [{ ...dbMsg }, { payload: outEvent, tsMs: eventTsMs }];\n }\n\n if (incidentKey) {\n anomaly.ackedIncidentKeys = anomaly.ackedIncidentKeys || {};\n anomaly.ackedIncidentKeys[incidentKey] = true;\n }\n persistAnomaly(anomaly);\n\n return [dbMsg, null];\n}\n\nreturn null;\n","outputs":2,"timeout":0,"noerr":0,"initialize":"","finalize":"","libs":[],"x":720,"y":60,"wires":[["31ee0f315b7c57f5"],["4b42a4e4bb445e89"]]},{"id":"de67ca079c93b851","type":"inject","z":"a79ad45246b8dac2","g":"92105e5a6e17066a","name":"Simula Inyectora","props":[{"p":"payload"}],"repeat":"6","crontab":"","once":true,"onceDelay":0.1,"topic":"","payload":"1","payloadType":"num","x":1270,"y":180,"wires":[["59284a9f41e33142","9c42f5d026b5c7b4","716026cdc4283e7c","ae5c83dacb5cf69b"]]},{"id":"87824863aeff2e56","type":"function","z":"a79ad45246b8dac2","g":"92105e5a6e17066a","name":"1,0","func":"// Get current global value (default to 0 if not set)\nconst state = global.get(\"state\") || {};\nlet estado = state.machineToggle || 0;\nlet stop = flow.get('stop') || false;\n\nif (stop) {\n // Manual stop active → force 0, don't reschedule\n state.machineToggle = 0;\nglobal.set(\"state\", state);\n msg.payload = 0;\n node.send(msg);\n return;\n}\n\n// Toggle between 1 and 0\nestado = estado === 1 ? 0 : 1;\n\n// Update the global variable\nstate.machineToggle = estado;\nglobal.set(\"state\", state);\n\n// Send it out\nmsg.payload = estado;\nreturn msg;\n","outputs":1,"timeout":0,"noerr":0,"initialize":"","finalize":"","libs":[],"x":1670,"y":200,"wires":[["decce87e728471dd"]]},{"id":"3b1b85d30c420844","type":"function","z":"a79ad45246b8dac2","g":"89f1f7c120478582","name":"Cavities Settings","func":"const settings = global.get(\"settings\") || {};\nconst state = global.get(\"state\") || {};\nconst moldByWorkOrder = state.moldByWorkOrder || {};\n\nconst persistSettings = () => {\n global.set(\"settings\", settings);\n try {\n global.set(\"settings\", settings, \"file\");\n } catch (err) {\n // ignore if file store is not configured\n }\n};\n\nconst persistMoldCache = () => {\n const cache = {\n lastMoldActive: state.lastMoldActive ?? null,\n lastMoldTotal: state.lastMoldTotal ?? null,\n moldByWorkOrder: state.moldByWorkOrder || {}\n };\n global.set(\"moldCache\", cache);\n try {\n global.set(\"moldCache\", cache, \"file\");\n } catch (err) {\n // ignore if file store is not configured\n }\n};\n\nconst persistState = () => {\n global.set(\"state\", state);\n};\n\nconst persistMoldSelection = (total, active) => {\n if (!Number.isFinite(active) || active <= 0) return;\n state.lastMoldActive = active;\n if (Number.isFinite(total) && total > 0) {\n state.lastMoldTotal = total;\n }\n if (state.activeWorkOrder?.id) {\n state.activeWorkOrder.cavities = active;\n if (Number.isFinite(total) && total > 0) {\n state.activeWorkOrder.cavities_total = total;\n }\n moldByWorkOrder[state.activeWorkOrder.id] = {\n total: Number.isFinite(total) && total > 0 ? total : (state.lastMoldTotal ?? null),\n active\n };\n }\n state.moldByWorkOrder = moldByWorkOrder;\n persistState();\n persistMoldCache();\n};\n\nconst buildCavitiesUpdate = (total, active) => {\n const activeId = state.activeWorkOrder?.id;\n if (!activeId || !Number.isFinite(active) || active <= 0) return null;\n const totalSafe = Number.isFinite(total) && total > 0 ? total : 0;\n return {\n topic: \"UPDATE work_orders SET cavities_total = COALESCE(NULLIF(?,0), cavities_total), cavities_active = COALESCE(NULLIF(?,0), cavities_active), updated_at = NOW() WHERE work_order_id = ?\",\n payload: [totalSafe, active, activeId]\n };\n};\n\nif (msg.topic === \"moldSettings\" && msg.payload) {\n const total = Number(msg.payload.total || 0);\n const active = Number(msg.payload.active || 0);\n\n // Store settings\n settings.moldTotal = total;\n settings.moldActive = active;\n persistSettings();\n\n persistMoldSelection(total, active);\n\n node.status({ fill: \"green\", shape: \"dot\", text: `Saved: ${active}/${total}` });\n\n const dbMsg = buildCavitiesUpdate(total, active);\n\n msg.payload = { saved: true, total, active };\n return [msg, dbMsg];\n}\n\n// Handle preset selection\nif (msg.topic === \"selectMoldPreset\" && msg.payload) {\n const preset = msg.payload;\n const total = Number(preset.theoretical_cavities || 0);\n const active = Number(preset.functional_cavities || 0);\n\n // Store settings\n settings.moldTotal = total;\n settings.moldActive = active;\n persistSettings();\n\n persistMoldSelection(total, active);\n\n node.status({ fill: \"blue\", shape: \"dot\", text: `Preset: ${preset.mold_name}` });\n\n // Send to UI to update fields\n msg.topic = \"moldPresetSelected\";\n msg.payload = { total, active, presetName: preset.mold_name };\n\n const dbMsg = buildCavitiesUpdate(total, active);\n\n return [msg, dbMsg];\n}\n\n//node.status({ fill: \"red\", shape: \"ring\", text: \"Invalid payload\" });\nreturn [null, null];","outputs":1,"timeout":0,"noerr":0,"initialize":"","finalize":"","libs":[],"x":470,"y":600,"wires":[["3d647a972d928c23"]]},{"id":"3147c5260b724fd0","type":"function","z":"a79ad45246b8dac2","g":"89f1f7c120478582","name":"Mold Presets Handler","func":"const topic = msg.topic || '';\nconst payload = msg.payload || {};\n\n// ===== IGNORE NON-MOLD TOPICS SILENTLY =====\n// These are KPI/dashboard messages not meant for this handler\nconst ignoredTopics = [\n 'machineStatus',\n 'kpis',\n 'chartsData',\n 'activeWorkOrder',\n 'workOrderCycle',\n 'workOrdersList',\n 'scrapPrompt',\n 'uploadStatus'\n];\n\nif (ignoredTopics.includes(topic) || topic === '') {\n return null; // Silent ignore\n}\n\n// Log only mold-related requests\nnode.warn(`Received: ${topic}`);\n\n// CRITICAL: Use a processing lock to prevent simultaneous requests\nlet dedupeKey = topic;\nif (topic === 'addMoldPreset') {\n dedupeKey = `add_${payload.manufacturer}_${payload.mold_name}`;\n} else if (topic === 'getMoldsByManufacturer') {\n dedupeKey = `getmolds_${payload.manufacturer}`;\n}\n\nconst lockKey = `lock_${dedupeKey}`;\nconst lastRequestKey = `last_request_${dedupeKey}`;\n\n// Check if currently processing this request\nif (flow.get(lockKey) === true) {\n node.warn(`${topic} already processing - duplicate blocked`);\n return null;\n}\n\n// Check timing\nconst now = Date.now();\nconst lastRequestTime = flow.get(lastRequestKey) || 0;\nif (now - lastRequestTime < 2000) {\n node.warn(`Duplicate ${topic} request ignored (within 2s)`);\n return null;\n}\n\n// Set lock IMMEDIATELY before any async operations\nflow.set(lockKey, true);\nflow.set(lastRequestKey, now);\n\n// Release lock after 3 seconds (safety timeout)\nsetTimeout(() => {\n flow.set(lockKey, false);\n}, 3000);\n\n// Load all presets (legacy)\nif (topic === 'loadMoldPresets') {\n msg._originalTopic = 'loadMoldPresets';\n msg.topic = 'SELECT * FROM mold_presets ORDER BY manufacturer, mold_name;';\n node.warn('Querying all presets');\n return msg;\n}\n\n// Search/filter presets (legacy)\nif (topic === 'searchMoldPresets') {\n const filters = msg.payload || {};\n const searchTerm = (filters.searchTerm || '').trim().replace(/['\\\"\\\\\\\\]/g, '');\n const manufacturer = (filters.manufacturer || '').replace(/['\\\"\\\\\\\\]/g, '');\n const theoreticalCavities = filters.theoreticalCavities || '';\n\n let query = 'SELECT * FROM mold_presets WHERE 1=1';\n\n if (searchTerm) {\n const searchPattern = `%${searchTerm}%`;\n query += ` AND (mold_name LIKE '${searchPattern.replace(/'/g, \"''\")}' OR manufacturer LIKE '${searchPattern.replace(/'/g, \"''\")}')`;\n }\n\n if (manufacturer && manufacturer !== 'All') {\n query += ` AND manufacturer = '${manufacturer.replace(/'/g, \"''\")}'`;\n }\n\n if (theoreticalCavities && theoreticalCavities !== '') {\n const cavities = Number(theoreticalCavities);\n if (!isNaN(cavities)) {\n query += ` AND theoretical_cavities = ${cavities}`;\n }\n }\n\n query += ' ORDER BY manufacturer, mold_name;';\n\n msg._originalTopic = 'searchMoldPresets';\n msg.topic = query;\n return msg;\n}\n\n// Get unique manufacturers for dropdown\nif (topic === 'getManufacturers') {\n msg._originalTopic = 'getManufacturers';\n msg.topic = 'SELECT DISTINCT manufacturer FROM mold_presets ORDER BY manufacturer;';\n node.warn('Querying manufacturers');\n return msg;\n}\n\n// Get molds for a specific manufacturer\nif (topic === 'getMoldsByManufacturer') {\n const data = msg.payload || {};\n const manufacturerRaw = (data.manufacturer || '').trim();\n if (!manufacturerRaw) {\n node.warn('No manufacturer provided');\n return null;\n }\n\n const manufacturerSafe = manufacturerRaw.replace(/['\\\"\\\\\\\\]/g, '').replace(/'/g, \"''\");\n\n msg._originalTopic = 'getMoldsByManufacturer';\n msg.topic = `SELECT * FROM mold_presets WHERE manufacturer = '${manufacturerSafe}' ORDER BY mold_name;`;\n node.warn(`Querying molds for: ${manufacturerSafe}`);\n return msg;\n}\n\n// Add a new mold preset - CRITICAL: Strong deduplication\nif (topic === 'addMoldPreset') {\n const data = msg.payload || {};\n const manufacturerRaw = (data.manufacturer || '').trim();\n const moldNameRaw = (data.mold_name || '').trim();\n const theoreticalRaw = (data.theoretical || '').trim();\n const activeRaw = (data.active || '').trim();\n\n if (!manufacturerRaw || !moldNameRaw || !theoreticalRaw || !activeRaw) {\n node.status({ fill: 'red', shape: 'ring', text: 'Missing value' });\n node.warn('Missing required fields');\n return null;\n }\n\n // Additional safety check for already-processed flag\n if (msg._addMoldProcessed) {\n node.warn('addMoldPreset already processed flag detected, ignoring');\n return null;\n }\n msg._addMoldProcessed = true;\n\n const manufacturerSafe = manufacturerRaw.replace(/['\\\"\\\\\\\\]/g, '').replace(/'/g, \"''\");\n const moldNameSafe = moldNameRaw.replace(/['\\\"\\\\\\\\]/g, '').replace(/'/g, \"''\");\n const theoreticalSafe = theoreticalRaw.replace(/['\\\"\\\\\\\\]/g, '').replace(/'/g, \"''\");\n const activeSafe = activeRaw.replace(/['\\\"\\\\\\\\]/g, '').replace(/'/g, \"''\");\n\n msg._originalTopic = 'addMoldPreset';\n msg.topic =\n \"INSERT INTO mold_presets (manufacturer, mold_name, theoretical_cavities, functional_cavities) \" +\n \"VALUES ('\" + manufacturerSafe + \"', '\" + moldNameSafe + \"', \" + theoreticalSafe + \", \" + activeSafe + \");\";\n\n node.status({ fill: 'blue', shape: 'dot', text: 'Inserting mold...' });\n node.warn(`Inserting: ${manufacturerSafe} - ${moldNameSafe}`);\n return msg;\n}\n\nnode.warn(`Unknown topic: ${topic}`);\nreturn null;","outputs":1,"timeout":0,"noerr":0,"initialize":"","finalize":"","libs":[],"x":400,"y":660,"wires":[["878680578b71c66d"]]},{"id":"878680578b71c66d","type":"mysql","z":"a79ad45246b8dac2","g":"89f1f7c120478582","mydb":"fc9634aabefee16b","name":"Mold Presets DB","x":610,"y":660,"wires":[["3d647a972d928c23"]]},{"id":"3d647a972d928c23","type":"function","z":"a79ad45246b8dac2","g":"89f1f7c120478582","name":"Process DB Results","func":"// Replace function in \"Process DB Results\" node\n\nconst originalTopic = msg._originalTopic || '';\nconst dbResults = Array.isArray(msg.payload) ? msg.payload : [];\n\nif (!originalTopic) {\n return null;\n}\n\n// IMPORTANT: Clear socketid to prevent loops back to sender\ndelete msg._socketid;\ndelete msg.socketid;\n\n// Manufacturers query → list for first dropdown\nif (originalTopic === 'getManufacturers') {\n const manufacturers = dbResults\n .map(row => row.manufacturer)\n .filter((mfg, index, arr) => mfg && arr.indexOf(mfg) === index)\n .sort();\n\n msg.topic = 'manufacturersList';\n msg.payload = manufacturers;\n\n node.status({ fill: 'green', shape: 'dot', text: `${manufacturers.length} manufacturers` });\n return msg;\n}\n\n// Preset lists (legacy load/search)\nif (originalTopic === 'loadMoldPresets' || originalTopic === 'searchMoldPresets') {\n const presets = dbResults.map(row => ({\n mold_name: row.mold_name || '',\n manufacturer: row.manufacturer || '',\n theoretical_cavities: Number(row.theoretical_cavities) || 0,\n functional_cavities: Number(row.functional_cavities) || 0\n }));\n\n msg.topic = 'moldPresetsList';\n msg.payload = presets;\n\n node.status({ fill: 'green', shape: 'dot', text: `${presets.length} presets found` });\n return msg;\n}\n\n// Molds for selected manufacturer\nif (originalTopic === 'getMoldsByManufacturer') {\n const presets = dbResults.map(row => ({\n mold_name: row.mold_name || '',\n manufacturer: row.manufacturer || '',\n theoretical_cavities: Number(row.theoretical_cavities) || 0,\n functional_cavities: Number(row.functional_cavities) || 0\n }));\n\n msg.topic = 'moldPresetsList';\n msg.payload = presets;\n\n node.status({ fill: 'blue', shape: 'dot', text: `${presets.length} molds for manufacturer` });\n return msg;\n}\n\n// Result of inserting a new mold\nif (originalTopic === 'addMoldPreset') {\n msg.topic = 'addMoldResult';\n msg.payload = {\n success: true,\n result: msg.payload\n };\n\n node.status({ fill: 'green', shape: 'dot', text: 'Mold added' });\n return msg;\n}\n\nnode.status({ fill: 'yellow', shape: 'ring', text: 'Unknown topic: ' + originalTopic });\nreturn null;","outputs":1,"timeout":0,"noerr":0,"initialize":"","finalize":"","libs":[],"x":740,"y":600,"wires":[["e355e9f249dbbdd1"]]},{"id":"3fa28c427b0b06cb","type":"link out","z":"a79ad45246b8dac2","g":"d220d9594c926cec","name":"link out 1","mode":"link","links":["4a567e0ec4ddd90e"],"x":505,"y":480,"wires":[]},{"id":"4a567e0ec4ddd90e","type":"link in","z":"a79ad45246b8dac2","g":"89f1f7c120478582","name":"link in 1","links":["3fa28c427b0b06cb"],"x":215,"y":660,"wires":[["3b1b85d30c420844","3147c5260b724fd0","4f6e0771dcbd3685","18f9a5f87e9604a0"]]},{"id":"d661918dc9f12935","type":"function","z":"a79ad45246b8dac2","g":"6331afda01e9c79f","name":"Work Order buttons","func":"const config = global.get(\"config\") || {};\nconst settings = global.get(\"settings\") || {};\nconst state = global.get(\"state\") || {};\nconst reasonCatalog = settings.reasonCatalog || {};\n\nconst persistMoldCache = () => {\n const cache = {\n lastMoldActive: state.lastMoldActive ?? null,\n lastMoldTotal: state.lastMoldTotal ?? null,\n moldByWorkOrder: state.moldByWorkOrder || {}\n };\n global.set(\"moldCache\", cache);\n try {\n global.set(\"moldCache\", cache, \"file\");\n } catch (err) {\n // ignore if file store is not configured\n }\n};\n\nconst moldByWorkOrder = state.moldByWorkOrder || {};\nconst attachMold = (order) => {\n if (!order || !order.id) return;\n const mapped = moldByWorkOrder[order.id] || {};\n const cavities = Number(order.cavities ?? mapped.active ?? state.lastMoldActive ?? 0);\n if (!Number.isFinite(cavities) || cavities <= 0) return;\n const total = Number(order.cavities_total ?? order.cavitiesTotal ?? mapped.total ?? state.lastMoldTotal ?? settings.moldTotal ?? 0);\n order.cavities = cavities;\n if (Number.isFinite(total) && total > 0) {\n order.cavities_total = total;\n state.lastMoldTotal = total;\n }\n state.lastMoldActive = cavities;\n moldByWorkOrder[order.id] = {\n total: Number.isFinite(total) && total > 0 ? total : (state.lastMoldTotal ?? null),\n active: cavities\n };\n state.moldByWorkOrder = moldByWorkOrder;\n};\n\nconst finalize = (ret) => {\n global.set(\"state\", state);\n persistMoldCache();\n return ret;\n};\n\nconst normalizeReason = (payload, fallbackType) => {\n const path = Array.isArray(payload.reasonPath) ? payload.reasonPath : [];\n const category = path[0] || {};\n const detail = path[1] || {};\n return {\n type: payload.reasonType || fallbackType || \"downtime\",\n categoryId: category.id || null,\n categoryLabel: category.label || null,\n detailId: detail.id || null,\n detailLabel: detail.label || null,\n reasonText: payload.reasonText || [\n category.label || \"\",\n detail.label || \"\"\n ].filter(Boolean).join(\" > \") || null,\n catalogVersion: payload.catalogVersion || reasonCatalog.version || null,\n incidentKey: payload.incidentKey || null\n };\n};\n\nconst mode = msg._mode || '';\nswitch (msg.action) {\n case \"upload-excel\":\n msg._mode = \"upload\";\n return finalize([msg, null, null, null]);\n case \"refresh-work-orders\":\n msg._mode = \"select\";\n msg.topic = \"SELECT * FROM work_orders ORDER BY created_at DESC;\";\n return finalize([null, msg, null, null]);\n case \"start-work-order\": {\n msg._mode = \"start-check-progress\";\n const order = msg.payload || {};\n if (!order.id) {\n node.error(\"No work order id supplied for start\", msg);\n return finalize([null, null, null, null]);\n }\n\n // Store order data temporarily for after DB query\n flow.set(\"pendingWorkOrder\", order);\n\n // Query database to check for existing progress\n msg.topic = \"SELECT cycle_count, good_parts, scrap_parts, progress_percent, target_qty, cavities_total, cavities_active FROM work_orders WHERE work_order_id = ? LIMIT 1\";\n msg.payload = [order.id];\n\n //(`[START-WO] Checking progress for WO ${order.id}`);\n return finalize([null, msg, null, null]);\n }\n case \"resume-work-order\": {\n const now = Date.now();\n state.productionStartTime = now;\n state.actualRunTime = 0;\n state.lastStartChangeTime = now;\n state.runSeconds = 0;\n state.stopSeconds = 0;\n state.kpiLastTick = null;\n msg._mode = \"resume\";\n const order = msg.payload || {};\n if (!order.id) {\n node.error(\"No work order id supplied for resume\", msg);\n return finalize([null, null, null, null]);\n }\n\n //node.warn(`[RESUME-WO] Resuming WO ${order.id} with existing progress`);\n\n // Set status to RUNNING without resetting progress\n msg.topic = \"UPDATE work_orders SET status = CASE WHEN work_order_id = ? THEN 'RUNNING' ELSE 'PENDING' END, updated_at = CASE WHEN work_order_id = ? THEN NOW() ELSE updated_at END, cavities_total = COALESCE(NULLIF(?,0), cavities_total), cavities_active = COALESCE(NULLIF(?,0), cavities_active) WHERE status <> 'DONE'\";\n msg.payload = [order.id, order.id, Number(order.cavities_total || order.cavitiesTotal || 0), Number(order.cavities || 0)];\n msg.startOrder = order;\n\n // Load existing values into global state\n // IMPORTANT: Also set scrapParts so goodParts calculation is correct\n order.scrapParts = Number(order.scrapParts) || 0;\n order.goodParts = Number(order.goodParts) || 0;\n\n attachMold(order);\n\n state.activeWorkOrder = order;\n state.cycleCount = Number(order.cycleCount) || 0;\n state.activeOrderHasProgress = true;\n flow.set(\"lastMachineState\", 0);\n state.scrapPromptIssuedFor = null;\n\n //node.warn(`[RESUME-WO] Set cycleCount=${order.cycleCount}, scrapParts=${order.scrapParts}, goodParts=${order.goodParts}`);\n return finalize([null, null, msg, null]);\n }\n case \"restart-work-order\": {\n const now = Date.now();\n state.productionStartTime = now;\n state.actualRunTime = 0;\n state.lastStartChangeTime = now;\n state.runSeconds = 0;\n state.stopSeconds = 0;\n state.kpiLastTick = null;\n msg._mode = \"restart\";\n const order = msg.payload || {};\n if (!order.id) {\n node.error(\"No work order id supplied for restart\", msg);\n return finalize([null, null, null, null]);\n }\n\n //node.warn(`[RESTART-WO] Restarting WO ${order.id} - resetting progress to 0`);\n\n // Reset progress in database AND set status to RUNNING\n msg.topic = \"UPDATE work_orders SET status = CASE WHEN work_order_id = ? THEN 'RUNNING' ELSE 'PENDING' END, cycle_count = 0, good_parts = 0, scrap_parts = 0, progress_percent = 0, updated_at = NOW(), cavities_total = COALESCE(NULLIF(?,0), cavities_total), cavities_active = COALESCE(NULLIF(?,0), cavities_active) WHERE work_order_id = ? OR status = 'RUNNING'\";\n msg.payload = [order.id, order.id, Number(order.cavities_total || order.cavitiesTotal || 0), Number(order.cavities || 0), order.id];\n msg.startOrder = order;\n\n // Initialize global state to 0\n order.scrapParts = 0;\n order.goodParts = 0;\n\n attachMold(order);\n\n state.activeWorkOrder = order;\n state.cycleCount = 0;\n state.activeOrderHasProgress = false;\n flow.set(\"lastMachineState\", 0);\n state.scrapPromptIssuedFor = null;\n\n //node.warn(`[RESTART-WO] Reset cycleCount=0, scrap=0, good=0`);\n return finalize([null, null, msg, null]);\n }\n case \"complete-work-order\": {\n state.productionStartTime = null;\n state.runSeconds = 0;\n state.stopSeconds = 0;\n state.kpiLastTick = null;\n msg._mode = \"complete\";\n const order = msg.payload || {};\n if (!order.id) {\n node.error(\"No work order id supplied for complete\", msg);\n return finalize([null, null, null, null]);\n }\n\n // Get final values from global state before clearing\n const activeOrder = state.activeWorkOrder || {};\n const finalCycleCount = Number(state.cycleCount || 0);\n const finalGoodParts = Number(activeOrder.goodParts) || 0;\n const finalScrapParts = Number(activeOrder.scrapParts) || 0;\n\n //node.warn(`[COMPLETE] Persisting final values: cycles=${finalCycleCount}, good=${finalGoodParts}, scrap=${finalScrapParts}`);\n\n msg.completeOrder = order;\n\n // SQL: Persist final counts AND set status to DONE\n msg.topic = \"UPDATE work_orders SET status = 'DONE', cycle_count = ?, good_parts = ?, scrap_parts = ?, progress_percent = 100, updated_at = NOW() WHERE work_order_id = ?\";\n msg.payload = [finalCycleCount, finalGoodParts, finalScrapParts, order.id];\n\n // Clear ALL state on completion\n state.activeWorkOrder = null;\n state.activeOrderHasProgress = false;\n state.trackingEnabled = false;\n state.productionStarted = false;\n state.kpiStartupMode = false;\n state.operatingTime = 0;\n state.lastCycleTime = null;\n state.cycleCount = 0;\n flow.set(\"lastMachineState\", 0);\n state.scrapPromptIssuedFor = null;\n state.actualRunTime = 0;\n state.lastStateChangeTime = null;\n\n if (state.lastState && typeof state.lastState === \"object\") {\n state.lastState = {\n ...state.lastState,\n activeWorkOrder: null,\n cycleCount: 0,\n goodParts: 0,\n scrapParts: 0,\n cycleTime: 0,\n actualCycleTime: 0,\n trackingEnabled: false,\n productionStarted: false,\n tsMs: Date.now()\n };\n }\n\n // ============================================================\n // HIGH SCRAP DETECTION\n // ============================================================\n const targetQty = Number(activeOrder.target) || 0;\n const scrapCount = finalScrapParts;\n const scrapPercent = targetQty > 0 ? (scrapCount / targetQty) * 100 : 0;\n\n // Trigger: Scrap > 10% of target quantity\n let anomalyMsg = null;\n if (scrapPercent > 10 && targetQty > 0) {\n const severity = scrapPercent > 25 ? 'critical' : 'warning';\n\n const highScrapAnomaly = {\n anomaly_type: 'high-scrap',\n severity: severity,\n title: `High Waste Detected`,\n description: `Work order completed with ${scrapCount} scrap parts (${scrapPercent.toFixed(1)}% of target ${targetQty}). Why is there so much waste?`,\n data: {\n scrap_count: scrapCount,\n target_quantity: targetQty,\n scrap_percent: Math.round(scrapPercent * 10) / 10,\n good_parts: finalGoodParts,\n total_cycles: finalCycleCount\n },\n kpi_snapshot: {\n oee: (msg.kpis && msg.kpis.oee) || state.currentKPIs?.oee || 0,\n availability: (msg.kpis && msg.kpis.availability) || state.currentKPIs?.availability || 0,\n performance: (msg.kpis && msg.kpis.performance) || state.currentKPIs?.performance || 0,\n quality: (msg.kpis && msg.kpis.quality) || state.currentKPIs?.quality || 0\n },\n work_order_id: order.id,\n cycle_count: finalCycleCount,\n tsMs: Date.now(),\n status: 'active'\n };\n\n //node.warn(`[HIGH SCRAP] Detected ${scrapPercent.toFixed(1)}% scrap on work order ${order.id}`);\n\n // Send to Event Logger (output 5)\n anomalyMsg = {\n topic: \"anomaly-detected\",\n payload: [highScrapAnomaly]\n };\n }\n\n //node.warn('[COMPLETE] Cleared all state flags');\n return finalize([null, null, null, msg, anomalyMsg]);\n }\n case \"get-current-state\": {\n // Single truth for UI: state.lastState\n const s = state.lastState || {};\n\n const validWorkOrders = state.workOrdersById || null;\n if (state.activeWorkOrder?.id && validWorkOrders && !validWorkOrders[state.activeWorkOrder.id]) {\n node.warn(`[STATE] activeWorkOrder ${state.activeWorkOrder.id} not in work order list; clearing`);\n state.activeWorkOrder = null;\n }\n\n const activeOrder = (state.activeWorkOrder && state.activeWorkOrder.id)\n ? state.activeWorkOrder\n : null;\n\n const trackingEnabled =\n (typeof s.trackingEnabled === \"boolean\" ? s.trackingEnabled : (state.trackingEnabled || false));\n\n const productionStarted =\n (typeof s.productionStarted === \"boolean\" ? s.productionStarted : (state.productionStarted || false));\n\n const kpis =\n (s.kpis && typeof s.kpis === \"object\")\n ? s.kpis\n : (state.currentKPIs || { oee: 0, availability: 0, performance: 0, quality: 0 });\n\n const cavities = Number(activeOrder?.cavities ?? state.lastMoldActive ?? s.cavities ?? 0) || null;\n\n msg._mode = \"current-state\";\n msg.payload = {\n machineId: s.machineId ?? config.machineId ?? undefined,\n\n activeWorkOrder: activeOrder,\n\n // add the fields your UI / home tab might show\n cycleCount: s.cycleCount,\n goodParts: s.goodParts,\n scrapParts: s.scrapParts,\n cavities,\n\n cycleTime: s.cycleTime,\n actualCycleTime: s.actualCycleTime,\n\n trackingEnabled,\n productionStarted,\n kpis,\n reasonCatalog,\n\n tsMs: s.tsMs\n };\n\n return finalize([null, msg, null, null]);\n }\n case \"restore-session\": {\n // Query DB for any RUNNING work order on startup\n msg._mode = \"restore-query\";\n msg.topic = \"SELECT * FROM work_orders WHERE status = 'RUNNING' LIMIT 1\";\n msg.payload = [];\n //node.warn('[RESTORE] Checking for running work order on startup');\n return finalize([null, msg, null, null]);\n }\n case \"scrap-entry\": {\n const { id, scrap } = msg.payload || {};\n const scrapNum = Number(scrap) || 0;\n\n if (!id) {\n node.error(\"No work order id supplied for scrap entry\", msg);\n return finalize([null, null, null, null]);\n }\n\n const activeOrder = state.activeWorkOrder;\n if (activeOrder && activeOrder.id === id) {\n activeOrder.scrapParts = (Number(activeOrder.scrapParts) || 0) + scrapNum;\n state.activeWorkOrder = activeOrder;\n }\n\n state.scrapPromptIssuedFor = null;\n\n msg._mode = \"scrap-update\";\n msg.scrapEntry = { id, scrap: scrapNum, reason: null };\n // SQL with bound parameters for safety\n msg.topic = \"UPDATE work_orders SET scrap_parts = scrap_parts + ?, updated_at = NOW() WHERE work_order_id = ?\";\n msg.payload = [scrapNum, id];\n\n return finalize([null, null, msg, null]);\n }\n case \"scrap-entry-with-reason\": {\n const { id, scrap } = msg.payload || {};\n const scrapNum = Number(scrap) || 0;\n const reason = normalizeReason(msg.payload || {}, \"scrap\");\n\n if (!id) {\n node.error(\"No work order id supplied for scrap entry with reason\", msg);\n return finalize([null, null, null, null, null, null]);\n }\n\n const activeOrder = state.activeWorkOrder;\n if (activeOrder && activeOrder.id === id) {\n activeOrder.scrapParts = (Number(activeOrder.scrapParts) || 0) + scrapNum;\n state.activeWorkOrder = activeOrder;\n }\n\n state.scrapPromptIssuedFor = null;\n state.lastScrapReasonByOrder = state.lastScrapReasonByOrder || {};\n state.lastScrapReasonByOrder[id] = reason;\n\n const tsMs = Date.now();\n const outEvent = {\n tsMs,\n eventType: \"scrap-manual-entry\",\n workOrderId: id,\n scrapDelta: scrapNum,\n source: \"home-ui\",\n // Keep compatibility for current event ingest.\n reason,\n // Explicit split marker for future downtime-specific stream.\n downtime: null\n };\n\n msg._mode = \"scrap-update\";\n msg.scrapEntry = { id, scrap: scrapNum, reason };\n msg.topic = \"UPDATE work_orders SET scrap_parts = scrap_parts + ?, updated_at = NOW() WHERE work_order_id = ?\";\n msg.payload = [scrapNum, id];\n\n // Output 3 -> DB update path, Output 6 -> event outbox builder path.\n return finalize([null, null, msg, null, null, { payload: outEvent, tsMs }]);\n }\n case \"scrap-open\": {\n const active = state.activeWorkOrder || null;\n if (!active?.id) return finalize([null, null, null, null, null]);\n\n const good = Number(active.goodParts) || 0;\n const scrap = Number(active.scrapParts) || 0;\n const produced = good + scrap;\n\n msg._mode = \"scrap-prompt\";\n msg.scrapPrompt = {\n id: active.id,\n sku: active.sku || \"\",\n target: Number(active.target) || 0,\n produced,\n scrapSoFar: scrap,\n\n manual: true,\n title: \"Registrar scrap (parcial)\",\n enterMode: true,\n validateMax: false,\n reasonCatalog: reasonCatalog\n };\n\n // IMPORTANT: don't set msg.topic to a string here\n delete msg.topic;\n delete msg.payload;\n\n // Output 2 feeds Back to UI in your wiring\n return finalize([null, msg, null, null, null]);\n }\n\n\n case \"scrap-skip\": {\n const { id, remindAgain } = msg.payload || {};\n\n if (!id) {\n node.error(\"No work order id supplied for scrap skip\", msg);\n return finalize([null, null, null, null]);\n }\n\n if (remindAgain) {\n state.scrapPromptIssuedFor = null;\n }\n\n msg._mode = \"scrap-skipped\";\n return finalize([null, null, null, null]);\n }\n case \"start\": {\n // START with KPI timestamp init - FIXED\n const now = Date.now();\n const shifts = settings.shifts || [{ start: '06:00', end: '13:00' }];\n const shiftChangeComp = settings.shiftChangeCompensation || 10; // minutes\n const lunchBreak = settings.lunchBreakMinutes || 30; // minutes\n\n\n let totalShiftSeconds = 0;\n shifts.forEach(shift => {\n const [startH, startM] = (shift.start || '06:00').split(':').map(Number);\n const [endH, endM] = (shift.end || '15:00').split(':').map(Number);\n\n let startMinutes = startH * 60 + startM;\n let endMinutes = endH * 60 + endM;\n\n // Handle overnight shifts\n if (endMinutes <= startMinutes) {\n endMinutes += 24 * 60;\n }\n\n totalShiftSeconds += (endMinutes - startMinutes) * 60;\n });\n const compensationSeconds = shifts.length * shiftChangeComp * 60; // shift change per shift\n const lunchSeconds = lunchBreak * 60;\n const plannedProductionTime = Math.max(0, totalShiftSeconds - compensationSeconds - lunchSeconds);\n state.plannedProductionTime = plannedProductionTime;\n\n const existingCycles = Number(state.cycleCount || 0);\n const activeOrderState = state.activeWorkOrder || {};\n const orderGood = Number(activeOrderState.goodParts) || 0;\n const orderScrap = Number(activeOrderState.scrapParts) || 0;\n\n const hasProgressFlag = state.activeOrderHasProgress;\n\n // We consider there is progress only if this order has produced something\n const hasProgress = (typeof hasProgressFlag === 'boolean')\n ? hasProgressFlag\n : (\n existingCycles > 0 ||\n (orderGood + orderScrap) > 0\n );\n\n if (!hasProgress) {\n state.stopTime = 0; // Initialize stop time\n state.trackingEnabled = true;\n state.trackingEnabled = true;\n state.productionStarted = true;\n state.kpiStartupMode = true;\n state.kpiBuffer = [];\n state.lastKPIRecordTime = now - 60000;\n state.productionStartTime = now;\n state.lastMachineCycleTime = now;\n state.lastCycleTime = now;\n state.operatingTime = 0;\n state.actualRunTime = 0;\n state.lastStartChangeTime = now;\n state.lastCycleCompletionTime = null; // Will be set on first cycle\n state.runSeconds = 0;\n state.stopSeconds = 0;\n state.kpiLastTick = null;\n } else {\n state.trackingEnabled = true;\n state.productionStarted = true;\n // Do NOT go back into startup mode\n state.kpiStartupMode = false;\n }\n\n //node.warn('[START] Initialized: trackingEnabled=true, productionStarted=true, kpiStartupMode=true, operatingTime=0');\n //node.warn(`[START] Planned production time: ${(plannedProductionTime / 3600).toFixed(2)} hours`);\n\n const activeOrder = state.activeWorkOrder || {};\n msg._mode = \"production-state\";\n\n msg.payload = msg.payload || {};\n\n msg.trackingEnabled = true;\n msg.productionStarted = true;\n msg.machineOnline = true;\n\n msg.payload.trackingEnabled = true;\n msg.payload.productionStarted = true;\n msg.payload.machineOnline = true;\n\n return finalize([null, msg, null, null]);\n }\n case \"stop\": {\n state.trackingEnabled = false;\n state.productionStarted = false;\n //node.warn('[STOP] Set trackingEnabled=false, productionStarted=false');\n\n // Send UI update so button state reflects change\n msg._mode = \"production-state\";\n msg.payload = msg.payload || {};\n msg.trackingEnabled = false;\n msg.productionStarted = false;\n msg.machineOnline = true;\n msg.payload.trackingEnabled = false;\n msg.payload.productionStarted = false;\n msg.payload.machineOnline = true;\n\n const s = state.lastState || {};\n s.trackingEnabled = false;\n s.productionStarted = false;\n s.tsMs = Date.now();\n state.lastState = s;\n\n return finalize([null, msg, null, null]);\n }\n case \"start-tracking\": {\n const activeOrder = state.activeWorkOrder || {};\n\n if (!activeOrder.id) {\n return finalize([null, { topic: \"alert\", payload: \"Error: No active work order loaded.\" }, null, null]);\n }\n\n const now = Date.now();\n state.trackingEnabled = true;\n\n // reset KPI timers/counters (keep what you had)\n state.kpiBuffer = [];\n state.lastKPIRecordTime = now - 60000;\n state.lastMachineCycleTime = now;\n state.lastCycleTime = now;\n state.operatingTime = 0.001;\n\n // IMPORTANT: do NOT set productionStarted here (that’s machine physical state)\n const stateMsg = {\n _mode: \"production-state\",\n payload: {\n trackingEnabled: true,\n machineOnline: true\n }\n };\n\n return finalize([null, stateMsg, null, null]);\n }\n}\n","outputs":6,"timeout":0,"noerr":0,"initialize":"","finalize":"","libs":[],"x":1150,"y":680,"wires":[["c211a24ab8802cea"],["75da58a36bdf1746","d6faedde4bce4968","6b865662639d7c1c","53629ebb30f7c4fd","0500019de35fd310"],["20896582916b31a3","75da58a36bdf1746","53629ebb30f7c4fd","c81504b31f50c862"],["20896582916b31a3"],["6ffa372a2f28189c"],["4b42a4e4bb445e89"]]},{"id":"ca38c135cc1b4372","type":"link out","z":"a79ad45246b8dac2","g":"d220d9594c926cec","name":"link out 2","mode":"link","links":["c318de0423a67dde"],"x":585,"y":300,"wires":[]},{"id":"c318de0423a67dde","type":"link in","z":"a79ad45246b8dac2","g":"6331afda01e9c79f","name":"link in 2","links":["ca38c135cc1b4372"],"x":1305,"y":540,"wires":[["d661918dc9f12935"]]},{"id":"b3cc06435fa6f3e2","type":"function","z":"a79ad45246b8dac2","g":"6331afda01e9c79f","name":"Build Insert SQL","func":"const rows = Array.isArray(msg.payload) ? msg.payload : [];\n\nconst values = rows\n .map((r) => {\n const id = String(r[\"Work Order ID\"] ?? \"\").trim();\n if (!id) return null;\n\n const sku = String(r[\"SKU\"] ?? \"\").trim();\n const targetQty = Number(r[\"Target Quantity\"]) || 0;\n const cycleTime =\n Number(r[\"Theoretical Cycle Time (Seconds)\"]) || 0;\n\n return [id, sku, targetQty, cycleTime, \"PENDING\"];\n })\n .filter(Boolean);\n\nif (!values.length) {\n return null;\n}\n\nmsg.topic = `\n INSERT INTO work_orders\n (work_order_id, sku, target_qty, cycle_time, status)\n VALUES ?\n ON DUPLICATE KEY UPDATE\n sku = VALUES(sku),\n target_qty = VALUES(target_qty),\n cycle_time = VALUES(cycle_time);\n`;\n\nmsg.payload = [values];\n\nreturn msg;\n","outputs":1,"timeout":0,"noerr":0,"initialize":"","finalize":"","libs":[],"x":1800,"y":500,"wires":[["20896582916b31a3"]]},{"id":"20896582916b31a3","type":"mysql","z":"a79ad45246b8dac2","g":"6331afda01e9c79f","mydb":"fc9634aabefee16b","name":"mariaDB","x":1820,"y":920,"wires":[["0a04246503cc5d61"]]},{"id":"15aa2bf7e2b87ff7","type":"mysql","z":"a79ad45246b8dac2","g":"8699169113c62240","mydb":"fc9634aabefee16b","name":"mariaDB (Graph Data)","x":1600,"y":80,"wires":[["397ad156aa93c126"]]},{"id":"d6faedde4bce4968","type":"function","z":"a79ad45246b8dac2","g":"6331afda01e9c79f","name":"Back to UI","func":"const mode = msg._mode || '';\nconst started = msg.startOrder || null;\nconst completed = msg.completeOrder || null;\nconst state = global.get(\"state\") || {};\nconst settings = global.get(\"settings\") || {};\n\nconst loadMoldCache = () => {\n let cache = null;\n try {\n cache = global.get(\"moldCache\", \"file\");\n } catch (err) {\n cache = null;\n }\n if (!cache || typeof cache !== \"object\") {\n cache = global.get(\"moldCache\") || {};\n }\n return cache;\n};\n\nconst moldCache = loadMoldCache();\nconst cachedByWorkOrder = (moldCache && typeof moldCache.moldByWorkOrder === \"object\")\n ? moldCache.moldByWorkOrder\n : {};\n\nstate.moldByWorkOrder = state.moldByWorkOrder || cachedByWorkOrder || {};\nif (!Number.isFinite(state.lastMoldActive) && Number.isFinite(moldCache.lastMoldActive)) {\n state.lastMoldActive = moldCache.lastMoldActive;\n}\nif (!Number.isFinite(state.lastMoldTotal) && Number.isFinite(moldCache.lastMoldTotal)) {\n state.lastMoldTotal = moldCache.lastMoldTotal;\n}\n\nconst persistMoldCache = () => {\n const cache = {\n lastMoldActive: state.lastMoldActive ?? null,\n lastMoldTotal: state.lastMoldTotal ?? null,\n moldByWorkOrder: state.moldByWorkOrder || {}\n };\n global.set(\"moldCache\", cache);\n try {\n global.set(\"moldCache\", cache, \"file\");\n } catch (err) {\n // ignore if file store is not configured\n }\n};\n\nconst attachMold = (order) => {\n if (!order || !order.id) return;\n const map = state.moldByWorkOrder || {};\n const mapped = map[order.id] || {};\n const resolved = Number(\n order.cavities ?? mapped.active ?? state.lastMoldActive ?? settings.moldActive ?? 0\n );\n if (!Number.isFinite(resolved) || resolved <= 0) return;\n order.cavities = resolved;\n state.lastMoldActive = resolved;\n map[order.id] = {\n total: Number.isFinite(mapped.total) && mapped.total > 0 ? mapped.total : (state.lastMoldTotal ?? null),\n active: resolved\n };\n state.moldByWorkOrder = map;\n};\n\nconst finalize = (ret) => {\n global.set(\"state\", state);\n persistMoldCache();\n return ret;\n};\nconst toIsoString = (v) => {\n if (!v) return null;\n if (typeof v === \"string\") return v;\n if (v instanceof Date) return v.toISOString();\n if (typeof v.toISOString === \"function\") return v.toISOString(); // date-like\n if (typeof v.toISO === \"function\") return v.toISO(); // luxon\n if (typeof v.format === \"function\") return v.format(); // moment\n return String(v);\n};\n\ndelete msg._mode;\ndelete msg.startOrder;\ndelete msg.completeOrder;\ndelete msg.action;\ndelete msg.filename;\n\n//node.warn(`[ROUTER] mode=\"${mode}\" action=\"${msg.action}\"`);\n\n// ========================================================\n// MODE: UPLOAD\n// ========================================================\nif (mode === \"upload\") {\n msg.topic = \"uploadStatus\";\n msg.payload = { message: \"✅ Work orders uploaded successfully.\" };\n return finalize([msg, null, null, null]);\n}\n\n// ========================================================\n// MODE: SELECT (Load Work Orders)\n// ========================================================\nif (mode === \"select\") {\n const rawRows = Array.isArray(msg.payload) ? msg.payload : [];\n msg.topic = \"workOrdersList\";\n msg.payload = rawRows.map(row => ({\n id: row.work_order_id ?? row.id ?? \"\",\n sku: row.sku ?? \"\",\n target: Number(row.target_qty ?? row.target ?? 0),\n goodParts: Number(row.good_parts ?? row.goodParts ?? 0),\n scrapParts: Number(row.scrap_count ?? row.scrap_parts ?? row.scrapParts ?? 0),\n progressPercent: Number(row.progress_percent ?? row.progress ?? 0),\n status: (row.status ?? \"PENDING\").toUpperCase(),\n lastUpdateIso: toIsoString(row.updated_at ?? row.last_update),\n cycleTime: Number(row.cycle_time ?? row.theoretical_cycle_time ?? 0)\n }));\n return finalize([msg, null, null, null]);\n}\n\n// ========================================================\n// MODE: START WORK ORDER\n// ========================================================\nif (mode === \"start\") {\n const order = started || {};\n attachMold(order);\n const kpis = msg.kpis || state.currentKPIs || {\n oee: 0, availability: 0, performance: 0, quality: 0\n };\n\n const homeMsg = {\n topic: \"activeWorkOrder\",\n payload: {\n id: order.id || \"\",\n sku: order.sku || \"\",\n target: Number(order.target) || 0,\n goodParts: Number(order.goodParts) || 0,\n scrapParts: Number(order.scrapParts) || 0,\n cycleTime: Number(order.cycleTime || order.theoreticalCycleTime || 0),\n progressPercent: Number(order.progressPercent) || 0,\n lastUpdateIso: toIsoString(order.lastUpdateIso) || null,\n kpis: kpis\n }\n };\n\n return finalize([null, homeMsg, null, null]);\n}\n\n// ========================================================\n// MODE: COMPLETE WORK ORDER\n// ========================================================\nif (mode === \"complete\") {\n const homeMsg = { topic: \"activeWorkOrder\", payload: null };\n return finalize([null, homeMsg, null, null]);\n}\n\n// ========================================================\n// MODE: CYCLE UPDATE DURING PRODUCTION\n// ========================================================\nif (mode === \"cycle\") {\n const cycle = msg.cycle || {};\n\n const workOrderMsg = {\n topic: \"workOrderCycle\",\n payload: {\n id: cycle.id || \"\",\n sku: cycle.sku || \"\",\n target: Number(cycle.target) || 0,\n goodParts: Number(cycle.goodParts) || 0,\n scrapParts: Number(cycle.scrapParts) || 0,\n progressPercent: Number(cycle.progressPercent) || 0,\n lastUpdateIso: toIsoString(cycle.lastUpdateIso) || null,\n status: cycle.progressPercent >= 100 ? \"DONE\" : \"RUNNING\"\n }\n };\n\n const kpis = msg.kpis || state.currentKPIs || {\n oee: 0, availability: 0, performance: 0, quality: 0\n };\n\n const homeMsg = {\n topic: \"activeWorkOrder\",\n payload: {\n id: cycle.id || \"\",\n sku: cycle.sku || \"\",\n target: Number(cycle.target) || 0,\n goodParts: Number(cycle.goodParts) || 0,\n scrapParts: Number(cycle.scrapParts) || 0,\n cycleTime: Number(cycle.cycleTime) || 0,\n progressPercent: Number(cycle.progressPercent) || 0,\n lastUpdateIso: toIsoString(cycle.lastUpdateIso) || new Date().toISOString(),\n kpis: kpis\n }\n };\n\n return finalize([workOrderMsg, homeMsg, null, null]);\n}\n\n// ========================================================\n// MODE: MACHINE PRODUCTION STATE\n// ========================================================\nif (mode === \"production-state\") {\n const homeMsg = {\n topic: \"machineStatus\",\n payload: {\n machineOnline: msg.machineOnline ?? true,\n productionStarted: !!msg.productionStarted,\n trackingEnabled: msg.payload?.trackingEnabled ?? msg.trackingEnabled ?? false\n }\n };\n return finalize([null, homeMsg, null, null]);\n}\n\n// ========================================================\n// MODE: CURRENT STATE (for tab switch sync)\n// ========================================================\nif (mode === \"current-state\") {\n const state = msg.payload || {};\n const homeMsg = {\n topic: \"currentState\",\n payload: {\n activeWorkOrder: state.activeWorkOrder,\n trackingEnabled: state.trackingEnabled,\n productionStarted: state.productionStarted,\n kpis: state.kpis\n }\n };\n return finalize([null, homeMsg, null, null]);\n}\n\n// ========================================================\n// MODE: RESTORE QUERY (startup state recovery)\n// ========================================================\nif (mode === \"restore-query\") {\n const rows = Array.isArray(msg.payload) ? msg.payload : [];\n\n if (rows.length > 0) {\n const row = rows[0];\n const restoredOrder = {\n id: row.work_order_id || row.id || \"\",\n sku: row.sku || \"\",\n target: Number(row.target_qty || row.target || 0),\n goodParts: Number(row.good_parts || row.goodParts || 0),\n scrapParts: Number(row.scrap_parts || row.scrapParts || 0),\n progressPercent: Number(row.progress_percent || 0),\n cycleTime: Number(row.cycle_time || 0),\n lastUpdateIso: toIsoString(row.updated_at ?? row.last_update),\n cavities: Number(row.cavities_active || 0),\n cavities_total: Number(row.cavities_total || 0)\n };\n\n attachMold(restoredOrder);\n\n if (Number(restoredOrder.cavities) > 0) {\n state.lastMoldActive = Number(restoredOrder.cavities);\n }\n if (Number(restoredOrder.cavities_total) > 0) {\n state.lastMoldTotal = Number(restoredOrder.cavities_total);\n }\n if (restoredOrder.id && Number(restoredOrder.cavities) > 0) {\n const map = state.moldByWorkOrder || {};\n map[restoredOrder.id] = {\n total: Number(restoredOrder.cavities_total) > 0 ? Number(restoredOrder.cavities_total) : (state.lastMoldTotal ?? null),\n active: Number(restoredOrder.cavities)\n };\n state.moldByWorkOrder = map;\n }\n\n const restoredCycleCount = Number(row.cycle_count) || 0;\n const restoredGood = Number(row.good_parts || 0);\n const restoredScrap = Number(row.scrap_parts || 0);\n const hasProgress = restoredCycleCount > 0 || (restoredGood + restoredScrap) > 0;\n\n // Restore global state\n state.activeWorkOrder = restoredOrder;\n state.cycleCount = restoredCycleCount;\n // Auto-resume tracking for RUNNING work order\n state.trackingEnabled = true;\n state.productionStarted = true;\n state.kpiStartupMode = !hasProgress;\n\n // Reset tick so KPI integration doesn't jump\n state.kpiLastTick = null;\n\n let restoreTs = Date.parse(row.updated_at || \"\");\n if (!isFinite(restoreTs)) {\n restoreTs = Date.now();\n }\n state.lastMachineCycleTime = restoreTs;\n state.lastCycleCompletionTime = restoreTs;\n\n node.warn('[RESTORE] Restored work order: ' + restoredOrder.id + ' with ' + state.cycleCount + ' cycles');\n\n const homeMsg = {\n topic: \"activeWorkOrder\",\n payload: restoredOrder\n };\n\n const stateMsg = {\n topic: \"machineStatus\",\n payload: {\n machineOnline: true,\n productionStarted: true,\n trackingEnabled: true\n }\n };\n\n // Set status back to RUNNING in database (if not already DONE)\n // This prevents user from having to \"Load\" the work order again\n const dbMsg = {\n topic: \"UPDATE work_orders SET status = 'RUNNING', updated_at = NOW() WHERE work_order_id = ? AND status != 'DONE'\",\n payload: [restoredOrder.id]\n };\n\n\n return finalize([dbMsg, [homeMsg, stateMsg], null, null]);\n } else {\n node.warn('[RESTORE] No running work order found');\n }\n return finalize([null, null, null, null]);\n}\n\n// ========================================================\n// MODE: SCRAP PROMPT\n// ========================================================\nif (mode === \"scrap-prompt\") {\n const prompt = msg.scrapPrompt || {};\n\n const homeMsg = { topic: \"scrapPrompt\", payload: prompt };\n const tabMsg = { ui_control: { tab: \"Home\" } };\n\n // output1: nothing\n // output2: home template\n // output3: tab navigation\n // output4: graphs template (unused here)\n return finalize([null, homeMsg, tabMsg, null]);\n}\n\n// ========================================================\n// MODE: SCRAP UPDATE\n// ========================================================\nif (mode === \"scrap-update\") {\n const activeOrder = state.activeWorkOrder || {};\n const kpis = msg.kpis || state.currentKPIs || {\n oee: 0, availability: 0, performance: 0, quality: 0\n };\n\n const homeMsg = {\n topic: \"activeWorkOrder\",\n payload: {\n id: activeOrder.id || \"\",\n sku: activeOrder.sku || \"\",\n target: Number(activeOrder.target) || 0,\n goodParts: Number(activeOrder.goodParts) || 0,\n scrapParts: Number(activeOrder.scrapParts) || 0,\n cycleTime: Number(activeOrder.cycleTime) || 0,\n progressPercent: Number(activeOrder.progressPercent) || 0,\n lastUpdateIso: toIsoString(activeOrder.lastUpdateIso) || new Date().toISOString(),\n kpis: kpis\n }\n };\n\n return finalize([null, homeMsg, null, null]);\n}\n\n// ========================================================\n// MODE: SCRAP COMPLETE\n// ========================================================\nif (mode === \"scrap-complete\") {\n const homeMsg = { topic: \"activeWorkOrder\", payload: null };\n return finalize([null, homeMsg, null, null]);\n}\n\n// ========================================================\n// MODE: CHARTS → SEND REAL DATA TO GRAPH TEMPLATE\n// ========================================================\n//if (mode === \"charts\") {\n\n// const realOEE = msg.realOEE || state.realOEE || [];\n// const realAvailability = msg.realAvailability || state.realAvailability || [];\n// const realPerformance = msg.realPerformance || state.realPerformance || [];\n// const realQuality = msg.realQuality || state.realQuality || [];\n\n// const chartsMsg = {\n// topic: \"chartsData\",\n// payload: {\n// oee: realOEE,\n// availability: realAvailability,\n// performance: realPerformance,\n// quality: realQuality\n// }\n// };\n\n// Send ONLY to output #4\n// return [null, null, null, chartsMsg];\n//}\n\n\n// ========================================================\n// MODE: RESUME-PROMPT\n// ========================================================\nif (mode === \"resume-prompt\") {\n const order = msg.payload.order || null;\n\n if (order) {\n attachMold(order);\n state.activeWorkOrder = order;\n node.warn(\n `[RESUME-PROMPT] activeWorkOrder set to ${order.id}`\n );\n }\n\n const homeMsg = {\n topic: msg.topic || \"resumePrompt\",\n payload: msg.payload,\n };\n\n const kpis =\n msg.kpis ||\n state.currentKPIs || {\n oee: 0,\n availability: 0,\n performance: 0,\n quality: 0,\n };\n\n const activeMsg = order\n ? {\n topic: \"activeWorkOrder\",\n payload: {\n id: order.id || \"\",\n sku: order.sku || \"\",\n target: Number(order.target) || 0,\n goodParts: Number(order.goodParts) || 0,\n scrapParts: Number(order.scrapParts) || 0,\n cycleTime: Number(\n order.cycleTime ||\n order.theoreticalCycleTime ||\n 0\n ),\n progressPercent: Number(\n msg.payload?.progressPercent ??\n order.progressPercent ??\n 0\n ),\n lastUpdateIso: order.lastUpdateIso || null,\n kpis,\n },\n }\n : null;\n\n return finalize([\n null,\n activeMsg ? [activeMsg, homeMsg] : homeMsg,\n null,\n null,\n ]);\n}\n\n\n// ========================================================\n// DEFAULT\n// ========================================================\nreturn finalize([null, null, null, null]);","outputs":4,"timeout":0,"noerr":0,"initialize":"","finalize":"","libs":[],"x":2190,"y":560,"wires":[["7003a0ca507e78b1"],["452e154b10587c66"],["d2dae8800dec5243"],[]]},{"id":"7003a0ca507e78b1","type":"link out","z":"a79ad45246b8dac2","g":"6331afda01e9c79f","name":"link out 3","mode":"link","links":["c13a25c43b7de196"],"x":2305,"y":520,"wires":[]},{"id":"c13a25c43b7de196","type":"link in","z":"a79ad45246b8dac2","g":"d220d9594c926cec","name":"link in 3","links":["7003a0ca507e78b1"],"x":275,"y":320,"wires":[["87f0530e5407fe7b"]]},{"id":"b0013e3d357766cb","type":"book","z":"a79ad45246b8dac2","g":"6331afda01e9c79f","name":"","raw":false,"x":1810,"y":460,"wires":[["48a58c7d8a6d150a"]]},{"id":"48a58c7d8a6d150a","type":"sheet","z":"a79ad45246b8dac2","g":"6331afda01e9c79f","name":"","sheetName":"Sheet1","x":1930,"y":460,"wires":[["ac79b131321a4151"]]},{"id":"ac79b131321a4151","type":"sheet-to-json","z":"a79ad45246b8dac2","g":"6331afda01e9c79f","name":"","raw":"false","range":"","header":"default","blankrows":false,"x":2070,"y":460,"wires":[["b3cc06435fa6f3e2"]]},{"id":"c211a24ab8802cea","type":"function","z":"a79ad45246b8dac2","g":"6331afda01e9c79f","name":"Base64","func":"const filename =\n msg.filename ||\n (msg.meta && msg.meta.filename) ||\n (msg.payload && msg.payload.filename) ||\n msg.name ||\n 'upload.xlsx';\n\nconst candidates = [];\nif (typeof msg.payload === 'string') candidates.push(msg.payload);\nif (msg.payload && typeof msg.payload.payload === 'string') candidates.push(msg.payload.payload);\nif (msg.payload && typeof msg.payload.file === 'string') candidates.push(msg.payload.file);\nif (msg.payload && typeof msg.payload.base64 === 'string') candidates.push(msg.payload.base64);\nif (typeof msg.file === 'string') candidates.push(msg.file);\nif (typeof msg.data === 'string') candidates.push(msg.data);\n\nfunction stripDataUrl(s) {\n return (s && s.startsWith('data:')) ? s.split(',')[1] : s;\n}\n\nlet b64 = candidates.map(stripDataUrl).find(s => typeof s === 'string' && s.length > 0);\nif (!b64 && Buffer.isBuffer(msg.payload)) { msg.filename = filename; return msg; }\nif (!b64) { node.error('No base64 data found on msg', msg); return null; }\n\nmsg.payload = Buffer.from(b64, 'base64');\nmsg.filename = filename;\nreturn msg;","outputs":1,"timeout":0,"noerr":0,"initialize":"","finalize":"","libs":[],"x":1680,"y":460,"wires":[["b0013e3d357766cb"]]},{"id":"452e154b10587c66","type":"link out","z":"a79ad45246b8dac2","g":"6331afda01e9c79f","name":"link out 4","mode":"link","links":["5a233615f7c12124"],"x":2305,"y":560,"wires":[]},{"id":"5a233615f7c12124","type":"link in","z":"a79ad45246b8dac2","g":"d220d9594c926cec","name":"link in 4","links":["452e154b10587c66"],"x":275,"y":280,"wires":[["8528aff42bbfaab3"]]},{"id":"c9b94806462e9787","type":"function","z":"a79ad45246b8dac2","g":"6331afda01e9c79f","name":"Refresh Trigger","func":"if (msg._mode === \"sync-work-orders\") {\n msg._mode = \"select\";\n msg.topic = \"SELECT * FROM work_orders ORDER BY updated_at DESC;\";\n return [msg, null];\n}\nif (msg._mode === \"start\" || msg._mode === \"complete\" || msg._mode === \"resume\" || msg._mode === \"restart\") {\n // Preserve original message for Back to UI (output 2)\n const originalMsg = {...msg};\n // Create select message for refreshing WO table (output 1)\n msg._mode = \"select\";\n msg.topic = \"SELECT * FROM work_orders ORDER BY updated_at DESC;\";\n return [msg, originalMsg];\n}\nif (msg._mode === \"cycle\" || msg._mode === \"production-state\") {\n return [null, msg];\n}\nif (msg._mode === \"scrap-prompt\") {\n return [null, msg];\n}\nif (msg._mode === \"restore-query\") {\n // Pass restore query results to Back to UI\n return [null, msg];\n}\nif (msg._mode === \"current-state\") {\n // Pass current state to Back to UI\n return [null, msg];\n}\nif (msg._mode === \"scrap-complete\") {\n // Preserve original message for Back to UI (output 2)\n const originalMsg = {...msg};\n // Create select message for refreshing WO table (output 1)\n msg._mode = \"select\";\n msg.topic = \"SELECT * FROM work_orders ORDER BY updated_at DESC;\";\n return [msg, originalMsg];\n}\nreturn [null, msg];","outputs":2,"timeout":0,"noerr":0,"initialize":"","finalize":"","libs":[],"x":1960,"y":600,"wires":[["20896582916b31a3"],["d6faedde4bce4968"]]},{"id":"decce87e728471dd","type":"function","z":"a79ad45246b8dac2","g":"92105e5a6e17066a","name":"Machine cycles","func":"const current = Number(msg.payload) || 0;\nconst now = Date.now();\n\nconst state = global.get(\"state\") || {};\nconst settings = global.get(\"settings\") || {};\nconst saveState = () => global.set(\"state\", state);\nconst finalize = (ret) => { saveState(); return ret; };\n\nlet zeroStreak = flow.get(\"zeroStreak\") || 0;\nzeroStreak = current === 0 ? zeroStreak + 1 : 0;\nflow.set(\"zeroStreak\", zeroStreak);\n\nconst prev = flow.get(\"lastMachineState\") ?? 0;\n\n// =============================================\n// TRACK ACTUAL RUN TIME (must happen BEFORE any early returns)\n// Only track if we have an active work order and tracking is enabled\n// =============================================\nconst activeOrder = state.activeWorkOrder;\nconst trackingEnabled = !!state.trackingEnabled;\n\n//if (trackingEnabled && activeOrder && activeOrder.id) {\n // =============================================\n // THRESHOLD-BASED STOPPAGE DETECTION\n // Runs on EVERY state change to detect gaps\n // =============================================\n /*\n const lastCycleTime = state.lastCycleCompletionTime || now;\n const timeSinceLastCycle = now - lastCycleTime;\n const deltaSeconds = timeSinceLastCycle / 1000;\n \n const thresholdMultiplier = settings.thresholdMultiplier || 1.5;\n const Tideal = Number(activeOrder.cycleTime) || 5; // seconds\n const ThresholdParo = Tideal * thresholdMultiplier;\n \n // Only analyze gaps when we have a previous cycle to compare against\n // and when transitioning TO state=1 (cycle completion)\n if (current === 1 && prev === 0 && state.lastCycleCompletionTime) {\n let operatingTime = state.operatingTime || 0;\n let stopTime = state.stopTime || 0;\n \n if (deltaSeconds <= ThresholdParo) {\n // Normal operation - all time counts as running\n operatingTime += deltaSeconds;\n } else {\n // Gap detected - split into running + stopped\n operatingTime += Tideal; // Credit one ideal cycle worth (machine was running for that)\n stopTime += (deltaSeconds - Tideal); // Rest is unplanned downtime\n node.warn(`[STOPPAGE] Detected ${(deltaSeconds - Tideal).toFixed(1)}s downtime (gap: ${deltaSeconds.toFixed(1)}s, threshold: ${ThresholdParo.toFixed(1)}s)`);\n }\n \n state.operatingTime = operatingTime;\n state.stopTime = stopTime;\n }\n \n // =============================================\n // LEGACY: State-based run time tracking (keep as backup/comparison)\n // =============================================\n if (prev === 1) {\n const lastStateChange = state.lastStateChangeTime || now;\n const runDuration = (now - lastStateChange) / 1000;\n\n if (runDuration > 0 && runDuration < 3600) {\n let actualRunTime = state.actualRunTime || 0;\n actualRunTime += runDuration;\n state.actualRunTime = actualRunTime;\n }\n }\n */\n//}\n\n// ALWAYS update state tracking (before any early returns)\nstate.lastStateChangeTime = now;\nflow.set(\"lastMachineState\", current);\n\n// =============================================\n// MACHINE ONLINE STATUS\n// =============================================\nstate.machineOnline = true;\n\nlet productionRunning = !!state.productionStarted;\nlet stateChanged = false;\n\nif (current === 1 && !productionRunning) {\n productionRunning = true;\n stateChanged = true;\n} else if (current === 0 && zeroStreak >= 2 && productionRunning) {\n productionRunning = false;\n stateChanged = true;\n}\n\nstate.productionStarted = productionRunning;\n\nconst stateMsg = stateChanged\n ? {\n _mode: \"production-state\",\n machineOnline: true,\n productionStarted: productionRunning\n }\n : null;\n\n// =============================================\n// EARLY EXIT CONDITIONS\n// =============================================\nconst cavities = Number(\n activeOrder?.cavities ??\n state.moldByWorkOrder?.[activeOrder?.id]?.active ??\n state.lastMoldActive ??\n settings.moldActive ??\n global.get(\"moldActive\") ??\n 0\n);\n\nnode.warn(`[CYCLE-DBG] cur=${current} prev=${prev} wo=${activeOrder?.id} cav=${cavities} | aWO.cav=${activeOrder?.cavities} mBWO=${state.moldByWorkOrder?.[activeOrder?.id]?.active} lMA=${state.lastMoldActive} sMA=${settings.moldActive} gMA=${global.get(\"moldActive\")}`);\n\nif (!activeOrder || !activeOrder.id || !Number.isFinite(cavities) || cavities <= 0) {\n return finalize([null, stateMsg, { _triggerKPI: true }, null]);\n}\n\nactiveOrder.cavities = cavities;\n\nif (!trackingEnabled) {\n return finalize([null, stateMsg, { _triggerKPI: true }, null]);\n}\n\n// Only count cycles on rising edge (0→1)\nif (prev === 1 || current !== 1) {\n return finalize([null, stateMsg, { _triggerKPI: true }, null]);\n}\n\n// =============================================\n// CYCLE COUNTING (only reached on 0→1 transition)\n// =============================================\n\nconst lastCompletion = state.lastCycleCompletionTime;\nif (lastCompletion) {\n const actualCycleTime = (now - lastCompletion) / 1000; // seconds\n state.lastActualCycleTime = actualCycleTime;\n}\n\nlet cycles = Number(state.cycleCount || 0) + 1;\nstate.cycleCount = cycles;\n// Track when this cycle completed (for gap analysis)\nstate.lastCycleCompletionTime = now;\n\n// Clear startup mode after first real cycle\nif (state.kpiStartupMode) {\n state.kpiStartupMode = false;\n node.warn('[MACHINE CYCLE] First cycle - cleared kpiStartupMode');\n}\n\nstate.lastMachineCycleTime = now;\nstate.saveKpis = 1\n\n// =============================================\n// PRODUCTION METRICS\n// =============================================\nconst scrapTotal = Number(activeOrder.scrapParts) || 0;\nconst totalProduced = cycles * cavities;\nconst produced = Math.max(0, totalProduced - scrapTotal);\nconst target = Number(activeOrder.target) || 0;\nconst progress = target > 0 ? Math.min(100, Math.round((produced / target) * 100)) : 0;\n\nactiveOrder.goodParts = produced;\nactiveOrder.progressPercent = progress;\nactiveOrder.lastUpdateIso = new Date().toISOString();\nstate.activeWorkOrder = activeOrder;\n\n// =============================================\n// SCRAP PROMPT CHECK\n// =============================================\nconst promptIssued = state.scrapPromptIssuedFor || null;\nif (!promptIssued && target > 0 && produced >= target) {\n state.scrapPromptIssuedFor = activeOrder.id;\n msg._mode = \"scrap-prompt\";\n msg.scrapPrompt = {\n id: activeOrder.id,\n sku: activeOrder.sku || \"\",\n target,\n produced\n };\n return finalize([null, msg, null, null]);\n}\n\n// =============================================\n// DATABASE UPDATE\n// =============================================\nconst dbMsg = {\n _mode: \"cycle\",\n cycle: {\n id: activeOrder.id,\n sku: activeOrder.sku || \"\",\n target,\n goodParts: produced,\n scrapParts: scrapTotal,\n cycleTime: Number(activeOrder.cycleTime || activeOrder.theoreticalCycleTime || 0),\n progressPercent: progress,\n lastUpdateIso: activeOrder.lastUpdateIso,\n machineOnline: true,\n productionStarted: productionRunning\n },\n topic: \"UPDATE work_orders SET good_parts = ?, progress_percent = ?, updated_at = NOW() WHERE work_order_id = ?\",\n payload: [produced, progress, activeOrder.id]\n};\n\nconst kpiTrigger = { _triggerKPI: true };\n\nconst persistWorkOrder = {\n topic: \"UPDATE work_orders SET cycle_count = ?, good_parts = ?, scrap_parts = ?, progress_percent = ?, updated_at = NOW() WHERE work_order_id = ?\",\n payload: [cycles, produced, scrapTotal, progress, activeOrder.id]\n};\n\ndbMsg.cycleRow = {\n tsMs: now, // ms epoch\n cycle_count: cycles, // cycle counter\n actual_cycle_time: Number(state.lastActualCycleTime || 0),\n theoretical_cycle_time: Number(activeOrder.cycleTime || 0),\n work_order_id: String(activeOrder.id),\n sku: String(activeOrder.sku || \"\"),\n cavities: cavities,\n good_delta: cavities, // optional (1 cycle worth)\n scrap_total: scrapTotal, // optional\n};\n\n\nreturn finalize([dbMsg, stateMsg, kpiTrigger, persistWorkOrder]);","outputs":4,"timeout":0,"noerr":0,"initialize":"","finalize":"","libs":[],"x":1860,"y":220,"wires":[["45532a8396658999","4e2f27bf287204d8","780fcb485d7bb033"],["8eebefb3ad72c2f1","6020b3e4d7a5bff9"],[],["6c7ed0fbe4d35c3c"]]},{"id":"45532a8396658999","type":"link out","z":"a79ad45246b8dac2","g":"92105e5a6e17066a","name":"link out 5","mode":"link","links":["29b0a86da36acd72"],"x":2015,"y":200,"wires":[]},{"id":"29b0a86da36acd72","type":"link in","z":"a79ad45246b8dac2","g":"6331afda01e9c79f","name":"link in 5","links":["45532a8396658999"],"x":1525,"y":480,"wires":[["20896582916b31a3"]]},{"id":"8eebefb3ad72c2f1","type":"link out","z":"a79ad45246b8dac2","g":"92105e5a6e17066a","name":"link out 6","mode":"link","links":["6394e7b952fdd73e"],"x":2035,"y":240,"wires":[]},{"id":"6394e7b952fdd73e","type":"link in","z":"a79ad45246b8dac2","g":"6331afda01e9c79f","name":"link in 6","links":["8eebefb3ad72c2f1"],"x":1755,"y":580,"wires":[["c9b94806462e9787"]]},{"id":"d2dae8800dec5243","type":"link out","z":"a79ad45246b8dac2","g":"6331afda01e9c79f","name":"link out 7","mode":"link","links":["556e511f11ac14ac"],"x":2305,"y":600,"wires":[]},{"id":"556e511f11ac14ac","type":"link in","z":"a79ad45246b8dac2","g":"d220d9594c926cec","name":"link in 7","links":["d2dae8800dec5243"],"x":535,"y":420,"wires":[["18b45938178386b9"]]},{"id":"e355e9f249dbbdd1","type":"link out","z":"a79ad45246b8dac2","g":"89f1f7c120478582","name":"link out 8","mode":"link","links":["251dedf6026a65d6"],"x":955,"y":660,"wires":[]},{"id":"251dedf6026a65d6","type":"link in","z":"a79ad45246b8dac2","g":"d220d9594c926cec","name":"link in 8","links":["e355e9f249dbbdd1","a4a3e1da9f07ef9f"],"x":275,"y":480,"wires":[["bd965a93d24d47a3"]]},{"id":"75da58a36bdf1746","type":"function","z":"a79ad45246b8dac2","g":"6331afda01e9c79f","name":"Calculate KPIs","func":"// ========================================\n// KPI HEARTBEAT - Continuous OEE calculation\n// Runs every second from a dedicated inject node\n// ========================================\n\nconst state = global.get(\"state\") || {};\nconst settings = global.get(\"settings\") || {};\n\n// 1) Basic guards: only run when tracking an active work order\nconst trackingEnabled = state.trackingEnabled || false;\nconst activeOrder = state.activeWorkOrder || {};\nif (!trackingEnabled || !activeOrder.id) {\n return null;\n}\n\n// Detect work-order change and restore/reset KPI counters\nconst currentId = activeOrder.id;\nif (state.kpiOrderId !== currentId) {\n const byOrder = state.kpiByWorkOrder || {};\n const saved = byOrder[currentId];\n\n if (saved && state.activeOrderHasProgress) {\n state.productionStartTime = saved.productionStartTime;\n state.runSeconds = saved.runSeconds;\n state.stopSeconds = saved.stopSeconds;\n state.kpiStartupMode = !!saved.kpiStartupMode;\n state.kpiLastTick = null; // avoid huge dt jump\n } else {\n state.productionStartTime = Date.now();\n state.runSeconds = 0;\n state.stopSeconds = 0;\n state.kpiStartupMode = true;\n state.kpiLastTick = null;\n }\n\n state.kpiOrderId = currentId;\n state.perf = { lastCycleCount: 0, runSeconds: 0 };\n\n}\n\n\n// Production must have a start time\n//const productionStartTime = state.productionStartTime;\n//if (!productionStartTime) {\n// return null;\n//}\n\n// Optional startup mode: keep 100/100/100/100 until first real cycle\nlet kpiStartupMode = !!state.kpiStartupMode;\n\nif (kpiStartupMode && Number(state.cycleCount || 0) > 0) {\n state.kpiStartupMode = false;\n kpiStartupMode = false;\n}\n\n// 2) Time step (dt) since last KPI tick\nconst now = Date.now();\nlet lastTick = state.kpiLastTick;\nlet dt;\nif (!lastTick) {\n dt = 0; // first run: don't integrate any time yet\n} else {\n dt = (now - lastTick) / 1000;\n}\nstate.kpiLastTick = now;\n\n// Clamp weird dt values (e.g. after long pause)\nif (dt < 0 || dt > 5) {\n dt = 1;\n}\nlet productionStartTime = state.productionStartTime;\nif (!productionStartTime) {\n // if we’re tracking a valid order, start the clock now\n productionStartTime = now;\n state.productionStartTime = productionStartTime;\n}\n\n// 3) Scheduled production time so far (denominator for Availability)\nlet elapsedSeconds = (now - productionStartTime) / 1000;\nif (elapsedSeconds < 0) elapsedSeconds = 0;\n\nconst plannedProductionTime = Number(state.plannedProductionTime || 0);\n\n// scheduledSeconds = time in the shift that *should* be production\nlet scheduledSeconds = elapsedSeconds;\nif (plannedProductionTime > 0) {\n scheduledSeconds = Math.min(elapsedSeconds, plannedProductionTime);\n}\n\n// 4) Determine machine state from last cycle timestamp\nconst lastCycleTime = state.lastMachineCycleTime || null;\nlet machineState = state.machineState || \"IDLE\";\n\nif (lastCycleTime) {\n const sinceLastCycle = (now - lastCycleTime) / 1000;\n const idealCycleTime = Number(activeOrder.cycleTime) || 1;\n const thresholdMultiplier = Number(settings.thresholdMultiplier || 1.5);\n const stopThreshold = idealCycleTime * thresholdMultiplier;\n\n machineState = (sinceLastCycle <= stopThreshold) ? \"RUNNING\" : \"STOPPED\";\n state.machineState = machineState;\n\n if (kpiStartupMode && sinceLastCycle > stopThreshold) {\n state.kpiStartupMode = false;\n kpiStartupMode = false;\n }\n}\n// ---- Shift-based availability (daily) ----\nconst shifts = settings.shifts || [{ start: '06:00', end: '15:00' }];\nconst shiftChangeComp = Number(settings.shiftChangeCompensation ?? 10);\nconst lunchBreak = Number(settings.lunchBreakMinutes ?? 30);\n\nfunction hmToMinutes(hm) {\n const parts = String(hm || '00:00').split(':').map(Number);\n return (parts[0] || 0) * 60 + (parts[1] || 0);\n}\nfunction isInShift(nowMs) {\n const d = new Date(nowMs);\n const dayStart = new Date(d.getFullYear(), d.getMonth(), d.getDate(), 0, 0, 0, 0).getTime();\n return shifts.some(s => {\n let startM = hmToMinutes(s.start);\n let endM = hmToMinutes(s.end);\n let start = dayStart + startM * 60000;\n let end = dayStart + endM * 60000;\n if (end <= start) end += 24 * 60 * 60000; // overnight\n return nowMs >= start && nowMs <= end;\n });\n}\nfunction plannedDaySeconds() {\n let total = 0;\n shifts.forEach(s => {\n let startM = hmToMinutes(s.start);\n let endM = hmToMinutes(s.end);\n if (endM <= startM) endM += 24 * 60;\n total += (endM - startM) * 60;\n });\n const compensation = shifts.length * shiftChangeComp * 60;\n const lunch = lunchBreak * 60;\n return Math.max(0, total - compensation - lunch);\n}\n\nconst d = new Date(now);\nconst dayKey = `${d.getFullYear()}-${String(d.getMonth()+1).padStart(2,'0')}-${String(d.getDate()).padStart(2,'0')}`;\nif (state.availDayKey !== dayKey) {\n state.availDayKey = dayKey;\n state.availDowntimeSeconds = 0;\n}\n\nconst inShift = isInShift(now);\nconst plannedSeconds = plannedDaySeconds();\nif (inShift && dt > 0 && machineState !== \"RUNNING\") {\n state.availDowntimeSeconds = Number(state.availDowntimeSeconds || 0) + dt;\n}\nconst availabilityPct = plannedSeconds > 0\n ? ((plannedSeconds - (state.availDowntimeSeconds || 0)) / plannedSeconds) * 100\n : 0;\n\n\n// 5) Integrate run / stop time (numerators)\n// We keep these as smooth, per-second counters\nlet runSeconds = Number(state.runSeconds || 0);\nlet stopSeconds = Number(state.stopSeconds || 0);\n\n// During startup mode (before first cycle), don't integrate anything\nif (!kpiStartupMode && dt > 0 && scheduledSeconds > 0) {\n if (machineState === \"RUNNING\") {\n runSeconds += dt;\n } else if (machineState === \"STOPPED\") {\n stopSeconds += dt;\n }\n}\n\nstate.runSeconds = runSeconds;\nstate.stopSeconds = stopSeconds;\n\n// 6) Pull counters for Performance & Quality\nconst cycleCount = Number(state.cycleCount || 0);\nconst cavities = Number(\n activeOrder.cavities ??\n (state.moldByWorkOrder?.[activeOrder.id]?.active) ??\n state.lastMoldActive ??\n settings.moldActive ??\n 0\n);\nconst totalParts = cycleCount * cavities;\nconst totalCycles = cycleCount;\n\n\nconst scrapTotal = Number(activeOrder.scrapParts) || 0;\nconst goodParts = Math.max(0, totalParts - scrapTotal);\n\nconst idealCycleTime = Number(activeOrder.cycleTime) || 1;\n\n// 7) Compute KPIs\n\n// Helper to keep values sane\nfunction clampPercent(v) {\n if (!isFinite(v) || isNaN(v)) return 0;\n return Math.max(0, Math.min(100, v));\n}\n\nlet availability = 0;\nlet performance = 0;\nlet quality = 100;\nlet oee = 0;\n\n// Startup mode: everything at 100 until we leave it\nif (kpiStartupMode) {\n availability = 100;\n performance = 100;\n quality = 100;\n oee = 100;\n} else {\n // Availability = Run Time / Scheduled Production Time\n availability = availabilityPct;\n\n\n // Performance = (Ideal Cycle Time × Cycles) / Sum of actual cycle times\n const actualCycleTime = Number(state.lastActualCycleTime || 0);\n state.perf = state.perf || { lastCycleCount: 0, runSeconds: 0 };\n\n // Use same threshold you use for slow-cycle\n const perfThreshold = idealCycleTime * Number(settings.thresholdMultiplier || 1.5);\n\n if (cycleCount > state.perf.lastCycleCount && actualCycleTime > 0) {\n // Cap at threshold so time beyond becomes downtime, not performance loss\n const perfCycleTime = Math.min(actualCycleTime, perfThreshold);\n state.perf.runSeconds += perfCycleTime;\n state.perf.lastCycleCount = cycleCount;\n }\n\n if (state.perf.runSeconds > 0 && cycleCount > 0) {\n const idealTime = idealCycleTime * cycleCount;\n performance = (idealTime / state.perf.runSeconds) * 100;\n }\n\n // Quality = Good Parts / Total Parts\n if (totalParts > 0) {\n quality = (goodParts / totalParts) * 100;\n }\n\n availability = clampPercent(availability);\n performance = clampPercent(performance);\n quality = clampPercent(quality);\n\n // OEE = A × P × Q\n oee = (availability * performance * quality) / 10000;\n}\n\n// Clamp & round to 1 decimal\noee = clampPercent(oee);\n\nmsg.kpis = {\n availability: Math.round(availability * 10) / 10,\n performance: Math.round(performance * 10) / 10,\n quality: Math.round(quality * 10) / 10,\n oee: Math.round(oee * 10) / 10\n};\n\nstate.currentKPIs = msg.kpis;\nstate.kpiByWorkOrder = state.kpiByWorkOrder || {};\nstate.kpiByWorkOrder[activeOrder.id] = {\n productionStartTime: state.productionStartTime,\n runSeconds: state.runSeconds,\n stopSeconds: state.stopSeconds,\n kpiStartupMode: state.kpiStartupMode,\n kpiLastTick: state.kpiLastTick\n};\nglobal.set(\"state\", state);\nreturn msg;","outputs":1,"timeout":0,"noerr":0,"initialize":"","finalize":"","libs":[],"x":1380,"y":680,"wires":[["c9b94806462e9787","93dce43986dec9ac","ae1b88bfb6abdcd6","1b9646dc1d66ef41","6ff6848b6061e42a"]]},{"id":"bec32a06a835bcc1","type":"function","z":"a79ad45246b8dac2","g":"31c776cf0af9a50d","name":"Process Alert for DB","func":"// Process incoming alert\nif (msg.payload && msg.payload.action === 'alert') {\n const alert = msg.payload;\n\n const tsMs = typeof alert.tsMs === \"number\" ? alert.tsMs : Date.now();\n const timestamp = new Date(tsMs).toISOString().slice(0, 19).replace('T', ' ');\n\n // Prepare INSERT query\n const alertType = (alert.type || 'Unknown').replace(/'/g, \"''\"); // Escape quotes\n const description = (alert.description || '').replace(/'/g, \"''\"); // Escape quotes\n\n msg.topic = `\n INSERT INTO alerts_log (timestamp, alert_type, description)\n VALUES ('${timestamp}', '${alertType}', '${description}')\n `;\n\n node.status({\n fill: 'green',\n shape: 'dot',\n text: `Logging: ${alertType}`\n });\n\n // Store original message for passthrough\n msg._originalAlert = alert;\n\n return msg;\n}\n\nreturn null;","outputs":1,"noerr":0,"initialize":"","finalize":"","libs":[],"x":440,"y":860,"wires":[["1efbf4ece8685528"]]},{"id":"1efbf4ece8685528","type":"mysql","z":"a79ad45246b8dac2","g":"31c776cf0af9a50d","mydb":"fc9634aabefee16b","name":"Log Alert to DB","x":640,"y":860,"wires":[[]]},{"id":"430250bfe7b10f2c","type":"link in","z":"a79ad45246b8dac2","g":"d220d9594c926cec","name":"link in 9","links":["1c2a7979a2b328e9","86855379bbf4b84d"],"x":275,"y":400,"wires":[["960d78315815d84a"]]},{"id":"1c2a7979a2b328e9","type":"link out","z":"a79ad45246b8dac2","g":"6331afda01e9c79f","name":"link out 9","mode":"link","links":["430250bfe7b10f2c"],"x":1935,"y":660,"wires":[]},{"id":"93dce43986dec9ac","type":"function","z":"a79ad45246b8dac2","g":"6331afda01e9c79f","name":"Record KPI History","func":"// Complete Record KPI History function with robust initialization and averaging\n\nconst state = global.get(\"state\") || {};\nconst saveState = () => global.set(\"state\", state);\n\n// ========== INITIALIZATION ==========\n// Initialize buffer\nlet buffer = state.kpiBuffer;\nif (!buffer || !Array.isArray(buffer)) {\n buffer = [];\n state.kpiBuffer = buffer;\n node.warn('[KPI History] Initialized kpiBuffer');\n}\n\n// Initialize last record time\nlet lastRecordTime = state.lastKPIRecordTime;\nif (!lastRecordTime || typeof lastRecordTime !== 'number') {\n // Set to 1 minute ago to ensure immediate recording on startup\n lastRecordTime = Date.now() - 60000;\n state.lastKPIRecordTime = lastRecordTime;\n node.warn('[KPI History] Initialized lastKPIRecordTime');\n}\n\n// ========== ACCUMULATE ==========\nconst kpis = msg.payload?.kpis || msg.kpis;\nif (!kpis) {\n node.warn('[KPI History] No KPIs in message, skipping');\n saveState();\n return null;\n}\n\nbuffer.push({\n tsMs: Date.now(),\n oee: kpis.oee || 0,\n availability: kpis.availability || 0,\n performance: kpis.performance || 0,\n quality: kpis.quality || 0\n});\n\n// Prevent buffer from growing too large (safety limit)\nif (buffer.length > 100) {\n buffer = buffer.slice(-60); // Keep last 60 entries\n node.warn('[KPI History] Buffer exceeded 100 entries, trimmed to 60');\n}\n\nstate.kpiBuffer = buffer;\nsaveState();\n\n// ========== CHECK IF TIME TO RECORD ==========\nconst now = Date.now();\nconst timeSinceLastRecord = now - lastRecordTime;\nconst ONE_MINUTE = 60 * 1000;\n\nif (timeSinceLastRecord < ONE_MINUTE) {\n // Not time to record yet\n return null; // Don't send to charts yet\n}\n\n// ========== CALCULATE AVERAGES ==========\nif (buffer.length === 0) {\n node.warn('[KPI History] Buffer empty at recording time, skipping');\n return null;\n}\n\nconst avg = {\n oee: buffer.reduce((sum, d) => sum + d.oee, 0) / buffer.length,\n availability: buffer.reduce((sum, d) => sum + d.availability, 0) / buffer.length,\n performance: buffer.reduce((sum, d) => sum + d.performance, 0) / buffer.length,\n quality: buffer.reduce((sum, d) => sum + d.quality, 0) / buffer.length\n};\n\nnode.warn(`[KPI History] Recording averaged KPIs from ${buffer.length} samples: OEE=${avg.oee.toFixed(1)}%`);\n\n// ========== RECORD TO HISTORY ==========\n// Load history arrays\nlet oeeHist = state.realOEE || [];\nlet availHist = state.realAvailability || [];\nlet perfHist = state.realPerformance || [];\nlet qualHist = state.realQuality || [];\n\n// Append averaged values\noeeHist.push({ tsMs: now, value: Math.round(avg.oee * 10) / 10 });\navailHist.push({ tsMs: now, value: Math.round(avg.availability * 10) / 10 });\nperfHist.push({ tsMs: now, value: Math.round(avg.performance * 10) / 10 });\nqualHist.push({ tsMs: now, value: Math.round(avg.quality * 10) / 10 });\n\n// Trim arrays (avoid memory explosion)\noeeHist = oeeHist.slice(-300);\navailHist = availHist.slice(-300);\nperfHist = perfHist.slice(-300);\nqualHist = qualHist.slice(-300);\n\n// Save\nstate.realOEE = oeeHist;\nstate.realAvailability = availHist;\nstate.realPerformance = perfHist;\nstate.realQuality = qualHist;\n\n// Update state\nstate.lastKPIRecordTime = now;\nstate.kpiBuffer = []; // Clear buffer\nsaveState();\n\n// Send to graphs\nreturn {\n topic: \"chartsData\",\n payload: {\n oee: oeeHist,\n availability: availHist,\n performance: perfHist,\n quality: qualHist\n }\n};\n","outputs":1,"timeout":0,"noerr":0,"initialize":"","finalize":"","libs":[],"x":1750,"y":660,"wires":[["1c2a7979a2b328e9"]]},{"id":"d658ad997084c48c","type":"inject","z":"a79ad45246b8dac2","g":"d220d9594c926cec","name":"Init on Deploy","props":[{"p":"payload"}],"repeat":"","crontab":"","once":true,"onceDelay":0.1,"topic":"","payload":"","payloadType":"date","x":380,"y":220,"wires":[["0c1b1beef6772a00"]]},{"id":"0c1b1beef6772a00","type":"function","z":"a79ad45246b8dac2","g":"d220d9594c926cec","name":"Initialize Global Variables","func":"node.warn(\"[INIT] Initializing global variables\");\n\nconst settings = global.get(\"settings\") || {};\nconst state = global.get(\"state\") || {};\n\nlet fileSettings = null;\ntry {\n fileSettings = global.get(\"settings\", \"file\");\n} catch (err) {\n fileSettings = null;\n}\nif (fileSettings && typeof fileSettings === \"object\") {\n if (settings.moldTotal == null && fileSettings.moldTotal != null) {\n settings.moldTotal = fileSettings.moldTotal;\n }\n if (settings.moldActive == null && fileSettings.moldActive != null) {\n settings.moldActive = fileSettings.moldActive;\n }\n if (!Array.isArray(settings.shifts) && Array.isArray(fileSettings.shifts)) {\n settings.shifts = fileSettings.shifts;\n }\n if (settings.shiftChangeCompensation == null && fileSettings.shiftChangeCompensation != null) {\n settings.shiftChangeCompensation = fileSettings.shiftChangeCompensation;\n }\n if (settings.lunchBreakMinutes == null && fileSettings.lunchBreakMinutes != null) {\n settings.lunchBreakMinutes = fileSettings.lunchBreakMinutes;\n }\n if (settings.thresholdMultiplier == null && fileSettings.thresholdMultiplier != null) {\n settings.thresholdMultiplier = fileSettings.thresholdMultiplier;\n }\n}\n\nlet moldCache = null;\ntry {\n moldCache = global.get(\"moldCache\", \"file\");\n} catch (err) {\n moldCache = null;\n}\nif (moldCache && typeof moldCache === \"object\") {\n if (!Number.isFinite(state.lastMoldActive) && Number.isFinite(moldCache.lastMoldActive)) {\n state.lastMoldActive = moldCache.lastMoldActive;\n }\n if (!Number.isFinite(state.lastMoldTotal) && Number.isFinite(moldCache.lastMoldTotal)) {\n state.lastMoldTotal = moldCache.lastMoldTotal;\n }\n if (!state.moldByWorkOrder && moldCache.moldByWorkOrder && typeof moldCache.moldByWorkOrder === \"object\") {\n state.moldByWorkOrder = moldCache.moldByWorkOrder;\n }\n}\n\n// KPI Buffer for averaging\nif (!Array.isArray(state.kpiBuffer)) {\n state.kpiBuffer = [];\n node.warn(\"[INIT] Set state.kpiBuffer to []\");\n}\n\n// Last KPI record time - set to 1 min ago for immediate first record\nif (typeof state.lastKPIRecordTime !== \"number\") {\n state.lastKPIRecordTime = Date.now() - 60000;\n node.warn(\"[INIT] Set state.lastKPIRecordTime\");\n}\n\n// Last machine cycle time - set to now to prevent immediate 0% availability\nif (typeof state.lastMachineCycleTime !== \"number\") {\n state.lastMachineCycleTime = Date.now();\n node.warn(\"[INIT] Set state.lastMachineCycleTime to prevent 0% availability on startup\");\n}\n\n// Last KPI values\nif (!state.lastKPIValues || typeof state.lastKPIValues !== \"object\") {\n state.lastKPIValues = {};\n node.warn(\"[INIT] Set state.lastKPIValues to {}\");\n}\n\n// KPI Startup Mode - ensure clean state on deploy\nstate.kpiStartupMode = false;\nnode.warn(\"[INIT] Set state.kpiStartupMode to false\");\n\n// Tracking flags - ensure clean state\nif (typeof state.trackingEnabled !== \"boolean\") {\n state.trackingEnabled = false;\n}\nif (typeof state.productionStarted !== \"boolean\") {\n state.productionStarted = false;\n}\n\n// Settings defaults\nif (!Array.isArray(settings.shifts) || settings.shifts.length === 0) {\n settings.shifts = [{ start: \"06:00\", end: \"15:00\" }];\n node.warn(\"[INIT] Set default shift: 06:00-15:00\");\n}\n\nif (typeof settings.shiftChangeCompensation !== \"number\") {\n settings.shiftChangeCompensation = 10;\n}\n\nif (typeof settings.lunchBreakMinutes !== \"number\") {\n settings.lunchBreakMinutes = 30;\n}\n\nif (typeof settings.thresholdMultiplier !== \"number\") {\n settings.thresholdMultiplier = 1.5;\n}\n\n// State defaults\nif (typeof state.operatingTime !== \"number\") {\n state.operatingTime = 0;\n}\n\nif (typeof state.stopTime !== \"number\") {\n state.stopTime = 0;\n}\n\nif (typeof state.plannedProductionTime !== \"number\") {\n state.plannedProductionTime = 0;\n}\n\nif (!Object.prototype.hasOwnProperty.call(state, \"lastCycleCompletionTime\")) {\n state.lastCycleCompletionTime = null;\n}\n\nglobal.set(\"settings\", settings);\ntry {\n global.set(\"settings\", settings, \"file\");\n} catch (err) {\n // ignore if file store is not configured\n}\nglobal.set(\"state\", state);\nconst moldCacheOut = {\n lastMoldActive: state.lastMoldActive ?? null,\n lastMoldTotal: state.lastMoldTotal ?? null,\n moldByWorkOrder: state.moldByWorkOrder || {}\n};\nglobal.set(\"moldCache\", moldCacheOut);\ntry {\n global.set(\"moldCache\", moldCacheOut, \"file\");\n} catch (err) {\n // ignore if file store is not configured\n}\n\nnode.warn(\"[INIT] Global variable initialization complete\");\n\n// Trigger restore-session to check for running work orders\nconst restoreMsg = { action: \"restore-session\" };\nreturn [null, restoreMsg];","outputs":2,"timeout":"","noerr":0,"initialize":"","finalize":"","libs":[],"x":630,"y":220,"wires":[[],["ca38c135cc1b4372"]]},{"id":"6c7ed0fbe4d35c3c","type":"switch","z":"a79ad45246b8dac2","g":"6331afda01e9c79f","name":"DB Guard (Cycles)","property":"topic","propertyType":"msg","rules":[{"t":"istype","v":"string","vt":"string"}],"checkall":"true","repair":false,"outputs":1,"x":1690,"y":380,"wires":[["20896582916b31a3"]]},{"id":"86855379bbf4b84d","type":"link out","z":"a79ad45246b8dac2","g":"8699169113c62240","name":"link out 10","mode":"link","links":["430250bfe7b10f2c"],"x":1955,"y":80,"wires":[]},{"id":"0a04246503cc5d61","type":"function","z":"a79ad45246b8dac2","g":"6331afda01e9c79f","name":"Progress Check Handler","func":"// Handle DB result from start-work-order progress check\nconst state = global.get(\"state\") || {};\nconst persistMoldCache = () => {\n const cache = {\n lastMoldActive: state.lastMoldActive ?? null,\n lastMoldTotal: state.lastMoldTotal ?? null,\n moldByWorkOrder: state.moldByWorkOrder || {}\n };\n global.set(\"moldCache\", cache);\n try {\n global.set(\"moldCache\", cache, \"file\");\n } catch (err) {\n // ignore if file store is not configured\n }\n};\n\nconst persistState = () => {\n global.set(\"state\", state);\n};\n\nif (msg._mode === \"start-check-progress\") {\n const order = flow.get(\"pendingWorkOrder\");\n\n if (!order || !order.id) {\n node.error(\"No pending work order found\", msg);\n return [null, null];\n }\n\n // Get progress from DB query result\n const dbRow = (Array.isArray(msg.payload) && msg.payload.length > 0) ? msg.payload[0] : null;\n const cycleCount = dbRow ? (Number(dbRow.cycle_count) || 0) : 0;\n const goodParts = dbRow ? (Number(dbRow.good_parts) || 0) : 0;\n const scrapParts = dbRow ? (Number(dbRow.scrap_parts) || 0) : 0;\n const targetQty = dbRow ? (Number(dbRow.target_qty) || 0) : (Number(order.target) || 0);\n const cavitiesTotal = dbRow ? (Number(dbRow.cavities_total) || 0) : 0;\n const cavitiesActive = dbRow ? (Number(dbRow.cavities_active) || 0) : 0;\n\n const hasProgress = cycleCount > 0 || (goodParts + scrapParts) > 0;\n state.activeOrderHasProgress = hasProgress;\n state.activeOrderId = order.id;\n\n\n node.warn(`[PROGRESS-CHECK] WO ${order.id}: cycles=${cycleCount}, good=${goodParts}, target=${targetQty}`);\n\n // Check if work order has existing progress\n if (hasProgress) {\n // Work order has progress - send prompt to UI\n node.warn(`[PROGRESS-CHECK] Work order has existing progress - sending prompt to UI`);\n\n if (Number.isFinite(cavitiesActive) && cavitiesActive > 0) {\n order.cavities = cavitiesActive;\n }\n if (Number.isFinite(cavitiesTotal) && cavitiesTotal > 0) {\n order.cavities_total = cavitiesTotal;\n }\n\n const promptMsg = {\n _mode: \"resume-prompt\",\n topic: \"resumePrompt\",\n payload: {\n id: order.id,\n sku: order.sku || \"\",\n cycleCount: cycleCount,\n goodParts: goodParts,\n targetQty: targetQty,\n progressPercent: targetQty > 0 ? Math.round((goodParts / targetQty) * 100) : 0,\n // Include full order object for resume/restart actions\n order: { ...order, cycleCount: cycleCount, goodParts: goodParts, scrapParts: scrapParts }\n }\n };\n\n persistState();\n persistMoldCache();\n return [null, promptMsg];\n } else {\n // No existing progress - proceed with normal start\n // But still use DB values (even if 0) to ensure DB is source of truth\n node.warn(`[PROGRESS-CHECK] No existing progress - proceeding with normal start`);\n\n state.activeOrderHasProgress = false;\n\n // Update order object with DB values (makes DB the source of truth)\n order.cycleCount = cycleCount; // Will be 0 from DB\n order.goodParts = goodParts; // Will be 0 from DB\n order.scrapParts = scrapParts; // Will be 0 from DB\n order.target = targetQty; // From DB\n\n const moldByWorkOrder = state.moldByWorkOrder || {};\n const mapped = moldByWorkOrder[order.id] || {};\n const resolvedCavities = Number(\n order.cavities ?? cavitiesActive ?? mapped.active ?? state.lastMoldActive ?? 0\n );\n const resolvedTotal = Number(\n order.cavities_total ?? cavitiesTotal ?? mapped.total ?? state.lastMoldTotal ?? 0\n );\n if (Number.isFinite(resolvedCavities) && resolvedCavities > 0) {\n order.cavities = resolvedCavities;\n state.lastMoldActive = resolvedCavities;\n }\n if (Number.isFinite(resolvedTotal) && resolvedTotal > 0) {\n order.cavities_total = resolvedTotal;\n state.lastMoldTotal = resolvedTotal;\n }\n if (Number.isFinite(resolvedCavities) && resolvedCavities > 0) {\n moldByWorkOrder[order.id] = {\n total: Number.isFinite(resolvedTotal) && resolvedTotal > 0 ? resolvedTotal : (state.lastMoldTotal ?? null),\n active: resolvedCavities\n };\n state.moldByWorkOrder = moldByWorkOrder;\n }\n\n const startMsg = {\n _mode: \"start\",\n startOrder: order,\n topic: \"UPDATE work_orders SET status = CASE WHEN work_order_id = ? THEN 'RUNNING' ELSE 'PENDING' END, updated_at = CASE WHEN work_order_id = ? THEN NOW() ELSE updated_at END, cavities_total = COALESCE(NULLIF(?,0), cavities_total), cavities_active = COALESCE(NULLIF(?,0), cavities_active) WHERE status <> 'DONE'\",\n payload: [order.id, order.id, Number(order.cavities_total || 0), Number(order.cavities || 0)]\n };\n\n // Initialize global state with DB values (even if 0)\n state.activeWorkOrder = order;\n persistState();\n state.cycleCount = cycleCount;\n persistState(); // Use DB value instead of hardcoded 0\n flow.set(\"lastMachineState\", 0);\n state.scrapPromptIssuedFor = null;\n persistState();\n persistMoldCache();\n\n node.warn(`[PROGRESS-CHECK] Initialized from DB: cycles=${cycleCount}, good=${goodParts}, scrap=${scrapParts}`);\n\n return [startMsg, null];\n }\n}\n\n// Pass through all other messages\nreturn [msg, null];","outputs":2,"timeout":0,"noerr":0,"initialize":"","finalize":"","libs":[],"x":1910,"y":540,"wires":[["c9b94806462e9787"],["d6faedde4bce4968"]]},{"id":"ae1b88bfb6abdcd6","type":"function","z":"a79ad45246b8dac2","g":"6331afda01e9c79f","name":"Merge Cycle + KPI Data","func":"// ============================================================\n// DATA MERGER - Combines Cycle + KPI data for Anomaly Detector\n// ============================================================\n\nconst state = global.get(\"state\") || {};\nconst settings = global.get(\"settings\") || {};\n\n// Get KPIs from incoming message (from Calculate KPIs node)\nconst kpis = msg.kpis || msg.payload?.kpis || {};\n\n// Get cycle data from global context\nconst activeOrder = state.activeWorkOrder || {};\nconst cycleCount = state.cycleCount || 0;\nconst moldByWorkOrder = state.moldByWorkOrder || {};\nconst cavities = Number(\n activeOrder.cavities ??\n moldByWorkOrder[activeOrder.id]?.active ??\n state.lastMoldActive ??\n settings.moldActive ??\n 0\n);\nconst lastActualCycleTime = Number(state.lastActualCycleTime || 0);\n\n\n// Build cycle object with all necessary data\nconst cycle = {\n id: activeOrder.id,\n sku: activeOrder.sku || \"\",\n cycles: cycleCount,\n goodParts: Number(activeOrder.goodParts) || 0,\n scrapParts: Number(activeOrder.scrapParts) || 0,\n target: Number(activeOrder.target) || 0,\n cycleTime: Number(activeOrder.cycleTime || activeOrder.theoreticalCycleTime || 0),\n progressPercent: Number(activeOrder.progressPercent) || 0,\n cavities: cavities,\n actualCycleTime: lastActualCycleTime\n\n};\n\n// Merge both into the message\nmsg.cycle = cycle;\nmsg.kpis = kpis;\n\n//node.warn(`[DATA MERGER] Merged cycle (count: ${cycleCount}) + KPIs (OEE: ${kpis.oee || 0}%) for anomaly detection`);\n\nreturn msg;","outputs":1,"timeout":0,"noerr":0,"initialize":"","finalize":"","libs":[],"x":1330,"y":480,"wires":[["a79b5eb4b8ed05c2"]]},{"id":"a79b5eb4b8ed05c2","type":"function","z":"a79ad45246b8dac2","g":"6331afda01e9c79f","name":"Anomaly Detector","func":"\n// ============================================================\n// ANOMALY DETECTOR - FIXED VERSION\n// Key fixes:\n// 1. Removed duplicate suppression that blocks microstop alerts\n// 2. Added periodic updates for active macrostops\n// 3. Improved logging for debugging\n// ============================================================\n\nconst state = global.get(\"state\") || {};\nconst settings = global.get(\"settings\") || {};\nconst anomaly = global.get(\"anomaly\") || {};\n\nconst cycle = msg.cycle || {};\nconst kpis = msg.kpis || {};\nconst activeOrder = state.activeWorkOrder || {};\nconst cycleCountNow = Number(cycle.cycles || 0);\n\n\n// Must have active work order to detect anomalies\nif (!activeOrder.id) {\n return null;\n}\n\nconst theoreticalCycleTime = Number(activeOrder.cycleTime) || 0;\nconst now = Date.now();\n\n// Get or initialize anomaly tracking state\nlet anomalyState = global.get(\"anomalyState\") || {\n lastCycleTime: Number(state.lastMachineCycleTime || now),\n //lastCycleCount: cycleCountNow,\n lastCycleCount: 0,\n activeStoppageEvent: null,\n oeeHistory: [],\n performanceHistory: [],\n qualityHistory: [],\n activeOeeDrop: false,\n oeeLowStreak: 0,\n activeQualitySpike: false,\n qualityHighStreak: 0,\n lastSlowCycleCount: 0,\n lastCycleEventCount: 0,\n lastStoppageUpdateMs: 0\n};\n// Reset anomaly cycle baseline when work order changes\nif (anomalyState.work_order_id && anomalyState.work_order_id !== activeOrder.id) {\n node.warn(`[RESET] Work order changed ${anomalyState.work_order_id} -> ${activeOrder.id}. Resetting anomalyState counters.`);\n anomalyState.lastCycleCount = 0;\n anomalyState.lastCycleEventCount = 0;\n anomalyState.lastSlowCycleCount = 0;\n anomalyState.activeStoppageEvent = null;\n anomalyState.lastStoppageUpdateMs = 0;\n}\nanomalyState.work_order_id = activeOrder.id;\n\nif (!isFinite(anomalyState.lastCycleTime)) {\n anomalyState.lastCycleTime = Number(state.lastMachineCycleTime || now);\n}\nif (!isFinite(anomalyState.lastCycleCount)) {\n anomalyState.lastCycleCount = cycleCountNow;\n}\n\nconst stateLastCycleTime = Number(state.lastMachineCycleTime || 0);\n//node.warn(`[TS CHECK] state.lastMachineCycleTime=${stateLastCycleTime} iso=${stateLastCycleTime ? new Date(stateLastCycleTime).toISOString() : 'n/a'}`);\nlet lastCycleTime = Number(anomalyState.lastCycleTime || 0);\nif (stateLastCycleTime > 0 && (lastCycleTime <= 0 || stateLastCycleTime > lastCycleTime)) {\n lastCycleTime = stateLastCycleTime;\n}\nconst prevCount = Number(anomalyState.lastCycleCount || 0);\n\n// If PLC/logic reset the counter (or new batch), re-baseline\nif (cycleCountNow > 0 && prevCount > 0 && cycleCountNow < prevCount) {\n node.warn(`[RESET] cycle counter reset detected: ${prevCount} -> ${cycleCountNow}. Re-baselining.`);\n anomalyState.lastCycleCount = cycleCountNow;\n anomalyState.lastCycleTime = stateLastCycleTime > 0 ? stateLastCycleTime : now;\n anomalyState.lastCycleEventCount = cycleCountNow;\n anomalyState.lastSlowCycleCount = cycleCountNow;\n anomalyState.activeStoppageEvent = null;\n anomalyState.lastStoppageUpdateMs = 0;\n}\nconst hasNewCycle = cycleCountNow > Number(anomalyState.lastCycleCount || 0);\n//node.warn(`[CYCLE CHECK PRE] cycleCountNow: ${cycleCountNow}, lastCycleCount: ${anomalyState.lastCycleCount}, hasNewCycle: ${cycleCountNow > Number(anomalyState.lastCycleCount || 0)}`);\n//node.warn(`[TS CHECK] stateLastCycleTime=${stateLastCycleTime} iso=${stateLastCycleTime ? new Date(stateLastCycleTime).toISOString() : 'n/a'}`);\nif (hasNewCycle) {\n anomalyState.lastCycleCount = cycleCountNow;\n anomalyState.lastCycleTime = stateLastCycleTime > 0 ? stateLastCycleTime : now;\n lastCycleTime = anomalyState.lastCycleTime;\n}\n//node.warn(`[CYCLE CHECK] cycleCountNow: ${cycleCountNow}, lastCycleCount: ${anomalyState.lastCycleCount}, hasNewCycle: ${hasNewCycle}`);\n//node.warn(`[CYCLE CHECK] msg.cycle.cycles: ${msg.cycle.cycles}, type: ${typeof msg.cycle.cycles}`);\n// Configuration\nconst OEE_THRESHOLD = settings.oeeAlertThreshold || 90;\nconst HISTORY_WINDOW = 20;\nconst QUALITY_SPIKE_THRESHOLD = 5;\nconst PERFORMANCE_THRESHOLD = settings.performanceThreshold || 85;\nconst microMultiplier = Number(settings.thresholdMultiplier || 1.5);\nconst macroMultiplier = Math.max(\n microMultiplier,\n Number(settings.macroStoppageMultiplier || 5)\n);\n\n// NEW: Update interval for macrostop notifications (default 10 seconds)\nconst updateIntervalMs = Number(settings.stoppageUpdateIntervalMs || 10000);\n\nconst detectedAnomalies = [];\n\n// ============================================================\n// TIER 1: CYCLE CLASSIFICATION + STOPPAGE WATCHDOG\n// ============================================================\nif (theoreticalCycleTime > 0) {\n const actualCycleTime = Number(cycle.actualCycleTime || 0);\n const currentCycleCount = Number(cycle.cycles || 0);\n const lastCycleEventCount = Number(\n anomalyState.lastCycleEventCount ?? anomalyState.lastSlowCycleCount ?? 0\n );\n\n const microThresholdSec = theoreticalCycleTime * microMultiplier;\n const macroThresholdSec = theoreticalCycleTime * macroMultiplier;\n const timeSinceLastCycleSec = lastCycleTime > 0 ? (now - lastCycleTime) / 1000 : 0;\n\n // DEBUG LOGGING\n // node.warn(`[DEBUG] actualCycleTime: ${actualCycleTime}s, theoretical: ${theoreticalCycleTime}s`);\n // node.warn(`[DEBUG] microThreshold: ${microThresholdSec}s, macroThreshold: ${macroThresholdSec}s`);\n // node.warn(`[DEBUG] timeSinceLastCycle: ${timeSinceLastCycleSec}s, hasNewCycle: ${hasNewCycle}`);\n\n let resolvedStoppageThisCycle = false;\n\n // Resolve any active stoppage when a new cycle arrives\n if (anomalyState.activeStoppageEvent && hasNewCycle) {\n const resolvedDurationSec = actualCycleTime > 0 ? actualCycleTime : timeSinceLastCycleSec;\n\n detectedAnomalies.push({\n ...anomalyState.activeStoppageEvent,\n status: \"resolved\",\n resolved_at: now,\n auto_resolved: true,\n data: {\n ...anomalyState.activeStoppageEvent.data,\n stoppage_duration_seconds: Math.round(resolvedDurationSec)\n },\n tsMs: now\n });\n\n node.warn(`[RESOLVED] Stoppage resolved: ${anomalyState.activeStoppageEvent.anomaly_type}, duration: ${resolvedDurationSec}s`);\n anomalyState.activeStoppageEvent = null;\n anomalyState.lastStoppageUpdateMs = 0;\n resolvedStoppageThisCycle = true;\n }\n\n if (hasNewCycle) {\n //node.warn(`[CYCLE RESUME] New cycle detected! Count: ${cycleCountNow}, lastCount: ${anomalyState.lastCycleCount}`);\n //node.warn(`[CYCLE RESUME] lastCycleTime updated from ${lastCycleTime} to ${anomalyState.lastCycleTime}`);\n //node.warn(`[CYCLE RESUME] activeStoppageEvent cleared: ${anomalyState.activeStoppageEvent === null}`);\n }\n\n // Add before the periodic update section (around line ~270)\n // if (anomalyState.activeStoppageEvent) {\n // node.warn(`[WATCHDOG] Active stoppage exists: ${anomalyState.activeStoppageEvent.anomaly_type}`);\n //node.warn(`[WATCHDOG] timeSinceLastCycle: ${timeSinceLastCycleSec}s, lastCycleTime: ${lastCycleTime}, now: ${now}`);\n // }\n\n // Per-cycle classification (uses actualCycleTime)\n if (actualCycleTime > 0 && currentCycleCount > lastCycleEventCount) {\n let cycleEvent = null;\n\n const SLOW_MARGIN = Number(settings.slowCycleMarginPercent ?? 5); // 5% default\n\n if (\n actualCycleTime > 0 &&\n actualCycleTime > theoreticalCycleTime * (1 + SLOW_MARGIN / 100) &&\n actualCycleTime < microThresholdSec\n ) {\n const deltaPercent = ((actualCycleTime - theoreticalCycleTime) / theoreticalCycleTime) * 100;\n\n cycleEvent = {\n anomaly_type: \"slow-cycle\",\n severity: \"warning\",\n requires_ack: false,\n title: \"Slow Cycle Detected\",\n description: `Cycle took ${actualCycleTime.toFixed(1)}s (+${deltaPercent.toFixed(0)}% vs ${theoreticalCycleTime.toFixed(1)}s target)`,\n data: {\n actual_cycle_time: actualCycleTime,\n theoretical_cycle_time: theoreticalCycleTime,\n delta_percent: Math.round(deltaPercent),\n micro_threshold_multiplier: microMultiplier,\n macro_threshold_multiplier: macroMultiplier\n },\n kpi_snapshot: {\n oee: kpis.oee || 0,\n availability: kpis.availability || 0,\n performance: kpis.performance || 0,\n quality: kpis.quality || 0\n },\n work_order_id: activeOrder.id,\n cycle_count: currentCycleCount,\n tsMs: now\n };\n\n //node.warn(`[SLOW-CYCLE] ${actualCycleTime.toFixed(1)}s (expected ${theoreticalCycleTime}s)`);\n\n } else if (actualCycleTime >= microThresholdSec && actualCycleTime < macroThresholdSec) {\n cycleEvent = {\n anomaly_type: \"microstop\",\n severity: \"warning\",\n requires_ack: false,\n title: \"Microstop Detected\",\n description: `Cycle gap ${actualCycleTime.toFixed(1)}s (threshold: ${microThresholdSec.toFixed(1)}s)`,\n data: {\n stoppage_duration_seconds: Math.round(actualCycleTime),\n theoretical_cycle_time: theoreticalCycleTime,\n micro_threshold_multiplier: microMultiplier,\n macro_threshold_multiplier: macroMultiplier\n },\n kpi_snapshot: {\n oee: kpis.oee || 0,\n availability: kpis.availability || 0,\n performance: kpis.performance || 0,\n quality: kpis.quality || 0\n },\n work_order_id: activeOrder.id,\n cycle_count: currentCycleCount,\n tsMs: now,\n status: \"resolved\" // Changed to resolved since cycle completed\n };\n\n //node.warn(`[MICROSTOP] ${actualCycleTime.toFixed(1)}s gap detected`);\n\n } /*else if (actualCycleTime >= macroThresholdSec) {\n cycleEvent = {\n anomaly_type: \"macrostop\",\n severity: \"critical\",\n requires_ack: true,\n title: \"Macrostop Detected\",\n description: `Cycle gap ${actualCycleTime.toFixed(1)}s (threshold: ${macroThresholdSec.toFixed(1)}s)`,\n data: {\n stoppage_duration_seconds: Math.round(actualCycleTime),\n theoretical_cycle_time: theoreticalCycleTime,\n micro_threshold_multiplier: microMultiplier,\n macro_threshold_multiplier: macroMultiplier\n },\n kpi_snapshot: {\n oee: kpis.oee || 0,\n availability: kpis.availability || 0,\n performance: kpis.performance || 0,\n quality: kpis.quality || 0\n },\n work_order_id: activeOrder.id,\n cycle_count: currentCycleCount,\n tsMs: now,\n status: \"resolved\" // Changed to resolved since cycle completed\n };\n\n node.warn(`[MACROSTOP] ${actualCycleTime.toFixed(1)}s gap detected`);\n }*/\n\n // FIXED: Always push cycle events (removed duplicate suppression)\n if (cycleEvent) {\n detectedAnomalies.push(cycleEvent);\n //node.warn(`[CYCLE EVENT] Added ${cycleEvent.anomaly_type} to detectedAnomalies`);\n }\n\n anomalyState.lastCycleEventCount = currentCycleCount;\n anomalyState.lastSlowCycleCount = currentCycleCount;\n }\n\n // No new cycle yet: start or escalate stoppage\n if (!hasNewCycle && lastCycleTime > 0) {\n // Start stoppage once when we cross micro threshold\n if (!anomalyState.activeStoppageEvent && timeSinceLastCycleSec >= microThresholdSec) {\n const isMacro = timeSinceLastCycleSec >= macroThresholdSec;\n const anomalyType = isMacro ? \"macrostop\" : \"microstop\";\n const severity = isMacro ? \"critical\" : \"warning\";\n\n const stoppageEvent = {\n alert_id: `${anomalyType}:${activeOrder.id}:${lastCycleTime}`,\n anomaly_type: anomalyType,\n severity,\n requires_ack: true,\n title: isMacro ? \"Macrostop In Progress\" : \"Microstop In Progress\",\n description: `No cycles for ${timeSinceLastCycleSec.toFixed(0)}s (expected cycle every ${theoreticalCycleTime}s)`,\n data: {\n stoppage_duration_seconds: Math.round(timeSinceLastCycleSec),\n theoretical_cycle_time: theoreticalCycleTime,\n last_cycle_timestamp: lastCycleTime,\n micro_threshold_multiplier: microMultiplier,\n macro_threshold_multiplier: macroMultiplier\n },\n kpi_snapshot: {\n oee: kpis.oee || 0,\n availability: kpis.availability || 0,\n performance: kpis.performance || 0,\n quality: kpis.quality || 0\n },\n work_order_id: activeOrder.id,\n cycle_count: cycle.cycles || 0,\n tsMs: now,\n status: \"active\"\n };\n\n detectedAnomalies.push(stoppageEvent);\n anomalyState.activeStoppageEvent = stoppageEvent;\n anomalyState.lastStoppageUpdateMs = now;\n //node.warn(`[STOPPAGE START] ${anomalyType} started at ${timeSinceLastCycleSec.toFixed(0)}s`);\n }\n\n // Escalate micro -> macro once\n if (\n anomalyState.activeStoppageEvent &&\n anomalyState.activeStoppageEvent.anomaly_type === \"microstop\" &&\n timeSinceLastCycleSec >= macroThresholdSec\n ) {\n detectedAnomalies.push({\n ...anomalyState.activeStoppageEvent,\n status: \"resolved\",\n resolved_at: now,\n auto_resolved: true,\n requires_ack: false,\n data: {\n ...anomalyState.activeStoppageEvent.data,\n stoppage_duration_seconds: Math.round(timeSinceLastCycleSec)\n },\n tsMs: now\n });\n\n const macroEvent = {\n alert_id: `macrostop:${activeOrder.id}:${lastCycleTime}`,\n anomaly_type: \"macrostop\",\n severity: \"critical\",\n requires_ack: true,\n title: \"Macrostop In Progress\",\n description: `No cycles for ${timeSinceLastCycleSec.toFixed(0)}s (expected cycle every ${theoreticalCycleTime}s)`,\n data: {\n stoppage_duration_seconds: Math.round(timeSinceLastCycleSec),\n theoretical_cycle_time: theoreticalCycleTime,\n last_cycle_timestamp: lastCycleTime,\n micro_threshold_multiplier: microMultiplier,\n macro_threshold_multiplier: macroMultiplier\n },\n kpi_snapshot: {\n oee: kpis.oee || 0,\n availability: kpis.availability || 0,\n performance: kpis.performance || 0,\n quality: kpis.quality || 0\n },\n work_order_id: activeOrder.id,\n cycle_count: cycle.cycles || 0,\n tsMs: now,\n status: \"active\"\n };\n\n detectedAnomalies.push(macroEvent);\n anomalyState.activeStoppageEvent = macroEvent;\n anomalyState.lastStoppageUpdateMs = now;\n //node.warn(`[ESCALATION] Microstop -> Macrostop at ${timeSinceLastCycleSec.toFixed(0)}s`);\n }\n\n // NEW: Send periodic updates for active macrostops\n if (\n anomalyState.activeStoppageEvent &&\n anomalyState.activeStoppageEvent.anomaly_type === \"macrostop\"\n ) {\n const timeSinceLastUpdate = now - (anomalyState.lastStoppageUpdateMs || 0);\n \n if (timeSinceLastUpdate >= updateIntervalMs) {\n const prev = anomalyState.activeStoppageEvent;\n\n // 1) AUTO-ACK the previous active macrostop alert\n const autoAck = {\n ...prev,\n status: \"resolved\",\n resolved_at: now,\n auto_resolved: true,\n requires_ack: false,\n title: \"Macrostop Updated\",\n description: \"Auto-acknowledged due to periodic refresh\",\n tsMs: now,\n is_auto_ack: true\n };\n\n // 2) Send a NEW active macrostop alert with updated duration + NEW alert_id\n const refreshed = {\n ...prev,\n alert_id: `macrostop:${activeOrder.id}:${now}`, // new instance id so UI treats it as new\n status: \"active\",\n requires_ack: true,\n title: \"Macrostop Ongoing\",\n description: `Machine still stopped for ${timeSinceLastCycleSec.toFixed(0)}s (expected cycle every ${theoreticalCycleTime}s)`,\n data: {\n ...prev.data,\n stoppage_duration_seconds: Math.round(timeSinceLastCycleSec)\n },\n kpi_snapshot: {\n oee: kpis.oee || 0,\n availability: kpis.availability || 0,\n performance: kpis.performance || 0,\n quality: kpis.quality || 0\n },\n tsMs: now,\n is_update: true\n };\n\n detectedAnomalies.push(autoAck, refreshed);\n\n // IMPORTANT: set the active event to the refreshed one\n anomalyState.activeStoppageEvent = refreshed;\n anomalyState.lastStoppageUpdateMs = now;\n\n //node.warn(`[MACROSTOP REFRESH] Auto-acked previous, new duration: ${timeSinceLastCycleSec.toFixed(0)}s`);\n }\n }\n }\n}\n\n\n\n// ============================================================\n// TIER 2: OEE DROP DETECTION\n// Trigger: OEE falls below threshold\n// ============================================================\nconst currentOEE = Number(kpis.oee) || 0;\n\nif (currentOEE > 0) {\n const lowThreshold = OEE_THRESHOLD; // e.g. 90\n const recoveryThreshold = OEE_THRESHOLD + 2; // some hysteresis\n\n if (currentOEE < lowThreshold) {\n // Count consecutive low points\n anomalyState.oeeLowStreak = (anomalyState.oeeLowStreak || 0) + 1;\n\n const REQUIRED_STREAK = 3; // only alert after 3 bad readings\n\n // Only fire when we ENTER the bad zone\n if (!anomalyState.activeOeeDrop &&\n anomalyState.oeeLowStreak >= REQUIRED_STREAK) {\n\n let severity = 'warning';\n if (currentOEE < 75) severity = 'critical';\n\n detectedAnomalies.push({\n anomaly_type: 'oee-drop',\n severity,\n title: 'OEE Below Threshold',\n description: `OEE at ${currentOEE.toFixed(1)}% (threshold: ${OEE_THRESHOLD}%)`,\n data: {\n current_oee: currentOEE,\n threshold: OEE_THRESHOLD,\n delta: OEE_THRESHOLD - currentOEE\n },\n kpi_snapshot: {\n oee: kpis.oee || 0,\n availability: kpis.availability || 0,\n performance: kpis.performance || 0,\n quality: kpis.quality || 0\n },\n work_order_id: activeOrder.id,\n cycle_count: cycle.cycles || 0,\n tsMs: now,\n status: 'active'\n });\n\n anomalyState.activeOeeDrop = true;\n //node.warn(`[ANOMALY] OEE drop started at ${currentOEE.toFixed(1)}%`);\n }\n\n } else if (currentOEE >= recoveryThreshold) {\n // We are OUT of the bad zone\n anomalyState.oeeLowStreak = 0;\n\n if (anomalyState.activeOeeDrop) {\n detectedAnomalies.push({\n anomaly_type: 'oee-drop',\n severity: 'info',\n title: 'OEE Recovered',\n description: `OEE recovered to ${currentOEE.toFixed(1)}% (threshold: ${OEE_THRESHOLD}%)`,\n data: {\n current_oee: currentOEE,\n threshold: OEE_THRESHOLD\n },\n kpi_snapshot: {\n oee: kpis.oee || 0,\n availability: kpis.availability || 0,\n performance: kpis.performance || 0,\n quality: kpis.quality || 0\n },\n work_order_id: activeOrder.id,\n cycle_count: cycle.cycles || 0,\n tsMs: now,\n status: 'resolved'\n });\n\n anomalyState.activeOeeDrop = false;\n //node.warn(`[ANOMALY] OEE recovered to ${currentOEE.toFixed(1)}%`);\n }\n }\n}\n\n// Update OEE history for trend analysis\nanomalyState.oeeHistory.push({ tsMs: now, value: currentOEE });\nif (anomalyState.oeeHistory.length > HISTORY_WINDOW) {\n anomalyState.oeeHistory.shift(); // Keep only recent history\n}\n\n// ============================================================\n// TIER 2: QUALITY SPIKE DETECTION\n// Trigger: Sudden increase in scrap/defect rate\n// ============================================================\nconst totalParts = (cycle.goodParts || 0) + (cycle.scrapParts || 0);\nconst currentScrapRate =\n totalParts > 0 ? ((cycle.scrapParts || 0) / totalParts) * 100 : 0;\n\n// Keep history for trend\nanomalyState.qualityHistory.push({ tsMs: now, value: currentScrapRate });\nif (anomalyState.qualityHistory.length > HISTORY_WINDOW) {\n anomalyState.qualityHistory.shift();\n}\n\n// Only evaluate when we have enough data and enough volume in this cycle\nconst MIN_SAMPLES = 5;\nconst MIN_PARTS_THIS_CYCLE = 10;\n\nif (\n anomalyState.qualityHistory.length >= MIN_SAMPLES &&\n totalParts >= MIN_PARTS_THIS_CYCLE\n) {\n const recentHistory = anomalyState.qualityHistory.slice(0, -1); // exclude current\n const avgScrapRate =\n recentHistory.reduce((sum, p) => sum + p.value, 0) /\n recentHistory.length;\n\n const scrapRateIncrease = currentScrapRate - avgScrapRate;\n\n const SPIKE_DELTA = QUALITY_SPIKE_THRESHOLD || 5; // your existing config\n const MIN_SCRAP_RATE = 5; // ignore small scrap percentages\n const RECOVERY_MARGIN = 2; // how far back towards avg to consider \"recovered\"\n\n // ----- When scrap is HIGH / SPIKE ZONE -----\n if (\n currentScrapRate > MIN_SCRAP_RATE &&\n scrapRateIncrease > SPIKE_DELTA\n ) {\n // count how many consecutive \"bad\" cycles\n anomalyState.qualityHighStreak =\n (anomalyState.qualityHighStreak || 0) + 1;\n\n const REQUIRED_STREAK = 2; // require 2 consecutive bad cycles\n\n // fire ONLY when we ENTER the spike (not every cycle)\n if (\n !anomalyState.activeQualitySpike &&\n anomalyState.qualityHighStreak >= REQUIRED_STREAK\n ) {\n let severity = \"warning\";\n if (scrapRateIncrease > 10 || currentScrapRate > 15) {\n severity = \"critical\";\n }\n\n detectedAnomalies.push({\n anomaly_type: \"quality-spike\",\n severity,\n title: \"Quality Issue Detected\",\n description: `Scrap rate at ${currentScrapRate.toFixed(\n 1\n )}% (avg: ${avgScrapRate.toFixed(\n 1\n )}%, +${scrapRateIncrease.toFixed(1)}%)`,\n data: {\n current_scrap_rate: currentScrapRate,\n average_scrap_rate: avgScrapRate,\n increase: scrapRateIncrease,\n scrap_parts: cycle.scrapParts || 0,\n total_parts: totalParts\n },\n kpi_snapshot: {\n oee: kpis.oee || 0,\n availability: kpis.availability || 0,\n performance: kpis.performance || 0,\n quality: kpis.quality || 0\n },\n work_order_id: activeOrder.id,\n cycle_count: cycle.cycles || 0,\n tsMs: now,\n status: \"active\"\n });\n\n anomalyState.activeQualitySpike = true;\n /*node.warn(\n `[ANOMALY] Quality spike started: scrap ${currentScrapRate.toFixed(\n 1\n )}% (avg ${avgScrapRate.toFixed(1)}%)`\n );*/\n }\n } else {\n // ----- When scrap is NORMAL / RECOVERY -----\n anomalyState.qualityHighStreak = 0;\n\n // if we had an active spike, send a single \"resolved\" event\n if (\n anomalyState.activeQualitySpike &&\n currentScrapRate <= avgScrapRate + RECOVERY_MARGIN\n ) {\n detectedAnomalies.push({\n anomaly_type: \"quality-spike\",\n severity: \"info\",\n title: \"Quality Issue Resolved\",\n description: `Scrap rate back to ${currentScrapRate.toFixed(\n 1\n )}% (avg: ${avgScrapRate.toFixed(1)}%)`,\n data: {\n current_scrap_rate: currentScrapRate,\n average_scrap_rate: avgScrapRate\n },\n kpi_snapshot: {\n oee: kpis.oee || 0,\n availability: kpis.availability || 0,\n performance: kpis.performance || 0,\n quality: kpis.quality || 0\n },\n work_order_id: activeOrder.id,\n cycle_count: cycle.cycles || 0,\n tsMs: now,\n status: \"resolved\"\n });\n\n anomalyState.activeQualitySpike = false;\n /*node.warn(\n `[ANOMALY] Quality spike resolved: scrap ${currentScrapRate.toFixed(\n 1\n )}%`\n );*/\n }\n }\n}\n\n// ============================================================\n// TIER 2: PERFORMANCE DEGRADATION\n// Trigger: Consistent underperformance over time\n// ============================================================\nconst currentPerformance = Number(kpis.performance) || 0;\nanomalyState.performanceHistory.push({ tsMs: now, value: currentPerformance });\nif (anomalyState.performanceHistory.length > HISTORY_WINDOW) {\n anomalyState.performanceHistory.shift();\n}\n\n// Check for sustained poor performance (at least 10 data points)\nif (anomalyState.performanceHistory.length >= 10) {\n const recent10 = anomalyState.performanceHistory.slice(-10);\n const avgPerformance = recent10.reduce((sum, point) => sum + point.value, 0) / recent10.length;\n\n const PERF_LOW_THRESHOLD = PERFORMANCE_THRESHOLD; // 85%\n const PERF_RECOVERY_THRESHOLD = PERFORMANCE_THRESHOLD + 3; // 88% to recover\n\n // Check if we're in degraded state\n if (avgPerformance > 0 && avgPerformance < PERF_LOW_THRESHOLD) {\n // Count consecutive low readings\n anomalyState.performanceLowStreak = (anomalyState.performanceLowStreak || 0) + 1;\n\n const REQUIRED_STREAK = 3; // Need 3 consecutive low readings\n\n // Only fire ONCE when entering degraded state\n if (!anomalyState.activePerformanceDegradation &&\n anomalyState.performanceLowStreak >= REQUIRED_STREAK) {\n\n let severity = 'warning';\n if (avgPerformance < 75) {\n severity = 'critical';\n }\n\n detectedAnomalies.push({\n anomaly_type: 'performance-degradation',\n severity: severity,\n title: `Performance Degradation`,\n description: `Performance at ${avgPerformance.toFixed(1)}% (sustained over last 10 cycles)`,\n data: {\n average_performance: avgPerformance,\n current_performance: currentPerformance,\n threshold: PERF_LOW_THRESHOLD,\n sample_size: 10\n },\n kpi_snapshot: {\n oee: kpis.oee || 0,\n availability: kpis.availability || 0,\n performance: kpis.performance || 0,\n quality: kpis.quality || 0\n },\n work_order_id: activeOrder.id,\n cycle_count: cycle.cycles || 0,\n tsMs: now,\n status: 'active'\n });\n\n // Mark as active so we don't spam\n anomalyState.activePerformanceDegradation = true;\n //node.warn(`[ANOMALY] Performance degradation STARTED: ${avgPerformance.toFixed(1)}%`);\n }\n\n } else if (avgPerformance >= PERF_RECOVERY_THRESHOLD) {\n // Performance recovered\n anomalyState.performanceLowStreak = 0;\n\n // Only send recovery message if we were previously in degraded state\n if (anomalyState.activePerformanceDegradation) {\n detectedAnomalies.push({\n anomaly_type: 'performance-degradation',\n severity: 'info',\n title: 'Performance Recovered',\n description: `Performance recovered to ${avgPerformance.toFixed(1)}% (threshold: ${PERF_LOW_THRESHOLD}%)`,\n data: {\n average_performance: avgPerformance,\n current_performance: currentPerformance,\n threshold: PERF_LOW_THRESHOLD\n },\n kpi_snapshot: {\n oee: kpis.oee || 0,\n availability: kpis.availability || 0,\n performance: kpis.performance || 0,\n quality: kpis.quality || 0\n },\n work_order_id: activeOrder.id,\n cycle_count: cycle.cycles || 0,\n tsMs: now,\n status: 'resolved'\n });\n\n anomalyState.activePerformanceDegradation = false;\n //node.warn(`[ANOMALY] Performance degradation RESOLVED: ${avgPerformance.toFixed(1)}%`);\n }\n }\n}\n\n// ============================================================\n// TIER 3: PREDICTIVE ALERTS (Trend Analysis)\n// Predict issues before they become critical\n// ============================================================\nif (anomalyState.oeeHistory.length >= 15) {\n // Simple linear trend analysis on OEE\n const recent15 = anomalyState.oeeHistory.slice(-15);\n const firstHalf = recent15.slice(0, 7);\n const secondHalf = recent15.slice(-7);\n\n const avgFirstHalf = firstHalf.reduce((sum, p) => sum + p.value, 0) / firstHalf.length;\n const avgSecondHalf = secondHalf.reduce((sum, p) => sum + p.value, 0) / secondHalf.length;\n\n const oeeTrend = avgSecondHalf - avgFirstHalf;\n\n // Predict if OEE is trending downward significantly\n if (oeeTrend < -5 && avgSecondHalf > OEE_THRESHOLD * 0.95 && avgSecondHalf < OEE_THRESHOLD * 1.05) {\n detectedAnomalies.push({\n anomaly_type: 'predictive-oee-decline',\n severity: 'info',\n title: `Declining OEE Trend Detected`,\n description: `OEE trending down ${Math.abs(oeeTrend).toFixed(1)}% over last 15 cycles. Current: ${avgSecondHalf.toFixed(1)}%`,\n data: {\n trend: oeeTrend,\n first_half_avg: avgFirstHalf,\n second_half_avg: avgSecondHalf,\n prediction: 'OEE may drop below threshold soon'\n },\n kpi_snapshot: {\n oee: kpis.oee || 0,\n availability: kpis.availability || 0,\n performance: kpis.performance || 0,\n quality: kpis.quality || 0\n },\n work_order_id: activeOrder.id,\n cycle_count: cycle.cycles || 0,\n tsMs: now\n });\n\n //node.warn(`[PREDICTIVE] OEE trending down: ${oeeTrend.toFixed(1)}%`);\n }\n}\n\n// Update last cycle time for next iteration\nanomalyState.lastCycleTime = lastCycleTime;\nglobal.set(\"anomalyState\", anomalyState);\n//anomaly.state = anomalyState;\n//global.set(\"anomaly\", anomaly);\n\n\n// ============================================================\n// OUTPUT\n// ============================================================\nif (detectedAnomalies.length > 0) {\n //node.warn(`[ANOMALY DETECTOR] Detected ${detectedAnomalies.length} anomaly/ies`);\n\n // Log each anomaly for debugging\n detectedAnomalies.forEach((a, i) => {\n node.warn(` [${i + 1}] ${a.anomaly_type} - ${a.title} - ${a.status || 'N/A'}`);\n });\n\n if (detectedAnomalies.length > 0) {\n node.warn(`[ANOMALY DETECTOR] Detected ${detectedAnomalies.length} anomaly/ies`);\n\n detectedAnomalies.forEach((a, i) => {\n node.warn(` [${i + 1}] ${a.anomaly_type} - ${a.title} - ${a.status || 'N/A'}`);\n });\n\n msg.topic = \"anomaly-detected\";\n msg.payload = detectedAnomalies;\n\n // Optional: also keep a copy if you want, but DON'T replace msg\n msg.originalMsg = msg.originalMsg || null; // avoid recursion\n msg._anomaly_source = \"anomaly_detector\";\n\n return msg;\n }\n return null;\n}\nif (detectedAnomalies.length > 0) {\n node.warn(`[ANOMALY DETECTOR] Detected ${detectedAnomalies.length} anomaly/ies`);\n detectedAnomalies.forEach((a, i) => {\n node.warn(` [${i + 1}] ${a.anomaly_type} - ${a.title} - ${a.status || 'N/A'}`);\n });\n\n msg.topic = \"anomaly-detected\";\n msg.payload = detectedAnomalies;\n msg._anomaly_source = \"anomaly_detector\";\n return msg;\n}\nreturn null;\n","outputs":1,"timeout":0,"noerr":0,"initialize":"","finalize":"","libs":[],"x":1350,"y":440,"wires":[["6ffa372a2f28189c","c2c9185e2a07e8e8","4b42a4e4bb445e89","7a16d1c7c9dd7225"]]},{"id":"6ffa372a2f28189c","type":"function","z":"a79ad45246b8dac2","g":"6331afda01e9c79f","name":"Event Logger (Simplified)","func":"// ============================================================\n// EVENT LOGGER - SIMPLIFIED (INSERTS ONLY)\n// Every anomaly gets inserted as a new row\n// ============================================================\n\nconst anomalies = msg.payload || [];\nconst settings = global.get(\"settings\") || {};\nconst anomalyStateStore = global.get(\"anomaly\") || {};\nconst reasonsByIncident = anomalyStateStore.reasonsByIncident || {};\n\nif (!Array.isArray(anomalies) || anomalies.length === 0) {\n return null;\n}\n\n// SQL escape helper\nconst esc = (v) => {\n if (v === null || v === undefined) return 'NULL';\n return \"'\" + String(v).replace(/\\\\/g, '\\\\').replace(/'/g, \"''\") + \"'\";\n};\n\nconst dbInserts = [];\nconst activeAnomalies = [];\nconst softNotifications = []; \n\n\nanomalies.forEach(anomaly => {\n const tsMs = Number(anomaly.tsMs) || Date.now();\n const woId = anomaly.work_order_id || '';\n const aType = anomaly.anomaly_type || 'unknown';\n const sev = anomaly.severity || 'warning';\n const title = anomaly.title || '';\n const desc = anomaly.description || '';\n const dataJson = JSON.stringify(anomaly.data || {});\n const kpiJson = JSON.stringify(anomaly.kpi_snapshot || {});\n const cycle = Number(anomaly.cycle_count) || 0;\n const requiresAck = anomaly.requires_ack !== false;\n const incidentKey = anomaly.incidentKey || (anomaly.data && anomaly.data.last_cycle_timestamp\n ? [aType, woId, String(anomaly.data.last_cycle_timestamp)].join(\":\")\n : (anomaly.alert_id || null));\n const reason = incidentKey ? (reasonsByIncident[incidentKey] || null) : null;\n\n // Build INSERT query\n const insertQuery = \n \"INSERT INTO anomaly_events \" +\n \"(`event_timestamp`, `work_order_id`, `anomaly_type`, `severity`, `title`, `description`, \" +\n \"`data_json`, `kpi_snapshot_json`, `status`, `cycle_count`, `occurrence_count`, `last_occurrence`) VALUES (\" +\n tsMs + \", \" +\n esc(woId) + \", \" +\n esc(aType) + \", \" +\n esc(sev) + \", \" +\n esc(title) + \", \" +\n esc(desc) + \", \" +\n esc(dataJson) + \", \" +\n esc(kpiJson) + \", \" +\n \"'active', \" +\n cycle + \", \" +\n \"1, \" +\n tsMs + \")\";\n\n dbInserts.push({ topic: insertQuery, payload: [] });\n\n // Add to active list for UI\n if (requiresAck) {\n // Hard alerts that go to the panel + require acknowledgment\n activeAnomalies.push({\n event_id: null,\n tsMs: tsMs,\n work_order_id: woId,\n anomaly_type: aType,\n incidentKey: incidentKey || null,\n severity: sev,\n title: title,\n description: desc,\n status: 'active',\n reason: reason,\n kpi_snapshot: anomaly.kpi_snapshot || {}\n });\n\n node.warn(`[EVENT LOGGER] Inserting ${aType}: ${title} (requires ack)`);\n } else {\n // Soft alerts (e.g. slow-cycle) -> just show a transient popup\n softNotifications.push({\n tsMs: tsMs,\n anomaly_type: aType,\n severity: sev,\n title: title,\n description: desc,\n requires_ack: false\n });\n\n node.warn(`[EVENT LOGGER] Logging soft anomaly ${aType}: ${title}`);\n }\n});\n\n// UI update message\nconst uiMsg = {\n topic: \"anomaly-ui-update\",\n payload: {\n activeCount: activeAnomalies.length,\n activeAnomalies: activeAnomalies,\n updates: activeAnomalies.map(a => ({ status: 'new', anomaly: a })),\n softNotifications: softNotifications,\n reasonCatalog: settings.reasonCatalog || null\n }\n};\n\nreturn [dbInserts, uiMsg];\n","outputs":2,"timeout":0,"noerr":0,"initialize":"","finalize":"","libs":[],"x":1370,"y":400,"wires":[["a26a5545125df363","ce531bdfc0e17971","054477bae60d4b0f"],["877cd85357e5e304","94719c2980aad7b0"]]},{"id":"ce531bdfc0e17971","type":"split","z":"a79ad45246b8dac2","g":"6331afda01e9c79f","name":"Split DB Inserts","splt":"\\n","spltType":"str","arraySplt":1,"arraySpltType":"len","stream":false,"addname":"","x":1940,"y":380,"wires":[["82ae34d532385180"]]},{"id":"31ee0f315b7c57f5","type":"mysql","z":"a79ad45246b8dac2","g":"d2f48952b3128551","mydb":"fc9634aabefee16b","name":"Anomaly Events DB","x":1020,"y":60,"wires":[[]]},{"id":"4902c4e2d14d3b9e","type":"inject","z":"a79ad45246b8dac2","name":"Initialize OEE Threshold (90%)","props":[{"p":"payload"}],"repeat":"","crontab":"","once":true,"onceDelay":0.1,"topic":"","payload":"90","payloadType":"num","x":360,"y":940,"wires":[["26cb8777ecafe137"]]},{"id":"26cb8777ecafe137","type":"function","z":"a79ad45246b8dac2","name":"Set OEE Threshold Global","func":"// Initialize OEE alert threshold\nconst settings = global.get(\"settings\") || {};\nconst threshold = Number(msg.payload) || 90;\nsettings.oeeAlertThreshold = threshold;\nglobal.set(\"settings\", settings);\n\nnode.warn(`[CONFIG] OEE Alert Threshold set to ${threshold}%`);\n\nreturn msg;","outputs":1,"timeout":0,"noerr":0,"initialize":"","finalize":"","libs":[],"x":680,"y":940,"wires":[[]]},{"id":"1b9646dc1d66ef41","type":"function","z":"a79ad45246b8dac2","g":"6331afda01e9c79f","name":"Save KPIs to Database","func":"// ============================================================\n// SAVE KPIs TO DATABASE - 1 SNAPSHOT PER CYCLE\n// ============================================================\n\nconst state = global.get(\"state\") || {};\nconst kpis = msg.kpis || {};\n\n// Rising edge guard: only save once per cycle\nconst saveFlag = state.saveKpis || 0;\nif (!saveFlag) {\n return null;\n}\nstate.saveKpis = 0;\nglobal.set(\"state\", state);\n\nconst dbInserts = [];\n\nconst activeOrder = state.activeWorkOrder || {};\nconst workorder_id = activeOrder.id;\nconst oee = Number(kpis.oee);\nconst performance = Number(kpis.performance);\nconst availability = Number(kpis.availability);\nconst quality = Number(kpis.quality);\nconst tsMs = Date.now();\n\nif (!workorder_id) {\n return null;\n}\n\nconst insertQuery =\n \"INSERT INTO kpi_snapshots \" +\n \"(work_order_id,oee_percent, performance_percent, availability_percent, quality_percent, timestamp) VALUES (\" +\n \"'\" + workorder_id + \"', \" +\n oee + \", \" +\n performance + \", \" +\n availability + \", \" +\n quality + \", \" +\n tsMs + \")\";\n\ndbInserts.push({ topic: insertQuery, payload: [] });\n\nreturn [dbInserts];\n","outputs":1,"timeout":0,"noerr":0,"initialize":"","finalize":"","libs":[],"x":1710,"y":720,"wires":[["3fe9d69423cffcee"]]},{"id":"3fe9d69423cffcee","type":"mysql","z":"a79ad45246b8dac2","g":"6331afda01e9c79f","mydb":"fc9634aabefee16b","name":"Save kpis to database","x":1980,"y":700,"wires":[["8f77f5583ee4044e"]]},{"id":"7854fb5ff1aaafc2","type":"template","z":"a79ad45246b8dac2","g":"8699169113c62240","name":"Format query 1","field":"topic","fieldType":"msg","format":"handlebars","syntax":"mustache","template":"SELECT\n oee_percent,\n availability_percent,\n quality_percent,\n performance_percent,\n tsMs\nFROM (\n SELECT\n oee_percent,\n availability_percent,\n quality_percent,\n performance_percent,\n timestamp AS tsMs\n FROM kpi_snapshots\n ORDER BY timestamp DESC\n LIMIT 50\n) AS t\nORDER BY tsMs ASC;\n","output":"str","x":1380,"y":80,"wires":[["15aa2bf7e2b87ff7"]]},{"id":"397ad156aa93c126","type":"function","z":"a79ad45246b8dac2","g":"8699169113c62240","name":"Format Graph Data","func":"// Format Graph Data for KPI charts\n\n // Build labels and data arrays\n const labels = [];\n const oeeData = [];\n const availData = [];\n const perfData = [];\n const qualData = [];\n\n function bucketSeries(source, size) {\n const bucketSize = size || 5; // 3 points → 1 smoother point\n if (!Array.isArray(source) || source.length <= bucketSize) return source;\n\n const result = [];\n for (let i = 0; i < source.length; i += bucketSize) {\n const bucket = source.slice(i, i + bucketSize);\n const avgY = bucket.reduce((sum, p) => sum + Number(p.y || 0), 0) / bucket.length;\n const midPoint = bucket[Math.floor(bucket.length / 2)] || bucket[0];\n result.push({ x: midPoint.x, y: avgY });\n }\n return result;\n}\n\n \n msg.payload.forEach(row => {\n let x_value = new Date(row.tsMs); \n const dateObject = new Date(x_value);\n const year = dateObject.getFullYear();\n const month = dateObject.getMonth() + 1; // Months are 0-indexed\n const day = dateObject.getDate();\n const hours = dateObject.getHours();\n const minutes = dateObject.getMinutes();\n const seconds = dateObject.getSeconds();\n const formattedx_value = `${day.toString().padStart(2, '0')}-${month.toString().padStart(2, '0')} ${hours.toString().padStart(2, '0')}:${minutes.toString().padStart(2, '0')}:${seconds.toString().padStart(2, '0')}`;\n\n oeeData.push({ x: formattedx_value, y: row.oee_percent });\n availData.push({ x: formattedx_value, y: row.availability_percent });\n perfData.push({ x: formattedx_value, y: row.performance_percent });\n qualData.push({ x: formattedx_value, y: row.quality_percent });\n });\n\n const smoothOee = bucketSeries(oeeData, 5);\n const smoothAvail = bucketSeries(availData, 5);\n const smoothPerf = bucketSeries(perfData, 5);\n const smoothQual = bucketSeries(qualData, 5);\n\n msg.graphData = {\n labels: labels,\n datasets: [\n { label: 'OEE %', data: smoothOee },\n { label: 'Availability %', data: smoothAvail },\n { label: 'Performance %', data: smoothPerf },\n { label: 'Quality %', data: smoothQual }\n ]\n };\n\n //node.warn(`[GRAPH DATA] Formatted ${labels.length} KPI history points`);\n\n delete msg.topic;\n delete msg.payload;\n return msg;\n\n","outputs":1,"timeout":0,"noerr":0,"initialize":"","finalize":"","libs":[],"x":1830,"y":80,"wires":[["86855379bbf4b84d"]]},{"id":"48bfce812bc1f09b","type":"link out","z":"a79ad45246b8dac2","g":"d220d9594c926cec","name":"link out 11","mode":"link","links":["f888adccd274f4fd"],"x":485,"y":360,"wires":[]},{"id":"f888adccd274f4fd","type":"link in","z":"a79ad45246b8dac2","g":"31c776cf0af9a50d","name":"link in 10","links":["48bfce812bc1f09b"],"x":275,"y":860,"wires":[["bec32a06a835bcc1"]]},{"id":"877cd85357e5e304","type":"link out","z":"a79ad45246b8dac2","g":"6331afda01e9c79f","name":"link out 12","mode":"link","links":["5d027d17cbd51027"],"x":1685,"y":420,"wires":[]},{"id":"5d027d17cbd51027","type":"link in","z":"a79ad45246b8dac2","g":"d2f48952b3128551","name":"link in 11","links":["877cd85357e5e304"],"x":265,"y":60,"wires":[["fef02a862e99d54d"]]},{"id":"82ae34d532385180","type":"link out","z":"a79ad45246b8dac2","g":"6331afda01e9c79f","name":"link out 13","mode":"link","links":["4591c2ec02653bf9"],"x":2065,"y":380,"wires":[]},{"id":"4591c2ec02653bf9","type":"link in","z":"a79ad45246b8dac2","g":"d2f48952b3128551","name":"link in 12","links":["82ae34d532385180","a26a5545125df363"],"x":895,"y":80,"wires":[["31ee0f315b7c57f5"]]},{"id":"a26a5545125df363","type":"link out","z":"a79ad45246b8dac2","g":"6331afda01e9c79f","name":"link out 14","mode":"link","links":["4591c2ec02653bf9"],"x":2215,"y":420,"wires":[]},{"id":"59284a9f41e33142","type":"link out","z":"a79ad45246b8dac2","g":"92105e5a6e17066a","name":"link out 15","mode":"link","links":["4959b0d832ea3a4c"],"x":1505,"y":200,"wires":[]},{"id":"4959b0d832ea3a4c","type":"link in","z":"a79ad45246b8dac2","g":"8699169113c62240","name":"link in 13","links":["59284a9f41e33142"],"x":1235,"y":80,"wires":[["7854fb5ff1aaafc2"]]},{"id":"c2c9185e2a07e8e8","type":"link out","z":"a79ad45246b8dac2","g":"6331afda01e9c79f","name":"link out 16","mode":"link","links":[],"x":1535,"y":440,"wires":[]},{"id":"4f6e0771dcbd3685","type":"function","z":"a79ad45246b8dac2","g":"89f1f7c120478582","name":"Shift Config Handler","func":"// Shift Config Handler\nconst topic = msg.topic || \"\";\nconst config = global.get(\"config\") || {};\nconst readOnly = config.settingsReadOnly !== false;\nconst settings = global.get(\"settings\") || {};\n\nif (readOnly && (topic === \"saveShiftConfig\" || topic === \"saveThresholdConfig\" || topic === \"saveAllSettings\")) {\n node.status({ fill: \"yellow\", shape: \"ring\", text: \"Read-only\" });\n return null;\n}\n\n// Save shift config\nif (topic === \"saveShiftConfig\") {\n const config = msg.payload || {};\n settings.shifts = config.shifts || [];\n settings.shiftChangeCompensation = config.shiftChangeCompensation || 10;\n settings.lunchBreakMinutes = config.lunchBreakMinutes || 30;\n global.set(\"settings\", settings);\n\n node.status({ fill: \"green\", shape: \"dot\", text: `${config.shifts.length} sh ${config.shiftChangeCompensation} ch ${config.shiftChangeCompensation} lu` });\n return null;\n}\n\n// Save threshold config\nif (topic === \"saveThresholdConfig\") {\n const config = msg.payload || {};\n settings.thresholdMultiplier = config.thresholdMultiplier || 1.5;\n settings.macroStoppageMultiplier = config.macroStoppageMultiplier || 5;\n settings.oeeAlertThreshold = config.oeeAlertThreshold || 90;\n global.set(\"settings\", settings);\n\n node.status({ fill: \"green\", shape: \"dot\", text: `Threshold: ${config.thresholdMultiplier}x / ${config.macroStoppageMultiplier}x` });\n return null;\n}\n\n// Load shift config\nif (topic === \"getShiftConfig\") {\n msg.topic = \"shiftConfigData\";\n msg.payload = {\n shifts: settings.shifts || [{ start: \"08:00\", end: \"16:00\" }],\n shiftChangeCompensation: settings.shiftChangeCompensation || 10,\n lunchBreakMinutes: settings.lunchBreakMinutes || 30,\n thresholdMultiplier: settings.thresholdMultiplier || 1.5,\n macroStoppageMultiplier: settings.macroStoppageMultiplier || 5,\n oeeAlertThreshold: settings.oeeAlertThreshold || 90\n };\n return msg; // Send back to UI\n}\n\n// Save all settings at once\nif (topic === \"getShiftConfig\") {\n msg.topic = \"shiftConfigData\";\n msg.payload = {\n shifts: settings.shifts || [{ start: \"08:00\", end: \"16:00\" }],\n shiftChangeCompensation: settings.shiftChangeCompensation || 10,\n lunchBreakMinutes: settings.lunchBreakMinutes || 30,\n thresholdMultiplier: settings.thresholdMultiplier || 1.5,\n macroStoppageMultiplier: settings.macroStoppageMultiplier || 5,\n oeeAlertThreshold: settings.oeeAlertThreshold || 90\n };\n return msg; // Send back to UI\n}\n\nreturn null;","outputs":1,"timeout":0,"noerr":0,"initialize":"","finalize":"","libs":[],"x":400,"y":720,"wires":[["a4a3e1da9f07ef9f"]]},{"id":"a4a3e1da9f07ef9f","type":"link out","z":"a79ad45246b8dac2","g":"89f1f7c120478582","name":"link out 17","mode":"link","links":["251dedf6026a65d6"],"x":525,"y":720,"wires":[]},{"id":"cfcdbba099f65279","type":"inject","z":"a79ad45246b8dac2","g":"6331afda01e9c79f","name":"KPI Tick","props":[{"p":"payload"}],"repeat":"1","crontab":"","once":true,"onceDelay":0.1,"topic":"","payload":"1","payloadType":"num","x":1200,"y":600,"wires":[["75da58a36bdf1746"]]},{"id":"c673a20ca71779b4","type":"debug","z":"a79ad45246b8dac2","name":"debug 2","active":false,"tosidebar":true,"console":false,"tostatus":false,"complete":"false","statusVal":"","statusType":"auto","x":2360,"y":140,"wires":[]},{"id":"1f55fe974c4bb812","type":"function","z":"a79ad45246b8dac2","name":"function 1","func":"let last = context.get('last') || 0;\nlet current = Number(msg.payload); \n\nif (current !== last) {\n context.set('last', current);\n return msg; \n}\n\nreturn null; \n","outputs":1,"timeout":0,"noerr":0,"initialize":"","finalize":"","libs":[],"x":2400,"y":300,"wires":[["c673a20ca71779b4","decce87e728471dd"]]},{"id":"6b865662639d7c1c","type":"switch","z":"a79ad45246b8dac2","g":"6331afda01e9c79f","name":"","property":"topic","propertyType":"msg","rules":[{"t":"istype","v":"string","vt":"string"}],"checkall":"true","repair":false,"outputs":1,"x":1530,"y":820,"wires":[["20896582916b31a3"]]},{"id":"8f77f5583ee4044e","type":"change","z":"a79ad45246b8dac2","g":"6331afda01e9c79f","name":"Reset saveKpis flag","rules":[{"t":"set","p":"state","pt":"global","to":"$merge([($globalContext(\"state\") ? $globalContext(\"state\") : {}), {\"saveKpis\": 0}])","tot":"jsonata"}],"action":"","property":"","from":"","to":"","reg":false,"x":2200,"y":660,"wires":[[]]},{"id":"9c42f5d026b5c7b4","type":"debug","z":"a79ad45246b8dac2","name":"debug 4","active":false,"tosidebar":true,"console":false,"tostatus":false,"complete":"true","targetType":"full","statusVal":"","statusType":"auto","x":2140,"y":80,"wires":[]},{"id":"70e7dcc8c5c68c88","type":"rpi-gpio in","z":"a79ad45246b8dac2","name":"","pin":"17","intype":"up","debounce":"25","read":true,"bcm":true,"x":2180,"y":220,"wires":[["1f55fe974c4bb812"]]},{"id":"53629ebb30f7c4fd","type":"function","z":"a79ad45246b8dac2","name":"Build Current State Snapshot","func":"// Build Current State Snapshot (outbox payload)\n\nconst config = global.get(\"config\") || {};\nconst machineId = config.machineId;\nconst now = Date.now();\nconst state = global.get(\"state\") || {};\nconst snapshot = state.lastState;\nconst settings = global.get(\"settings\") || {};\nconst lastMoldActive = Number(state.lastMoldActive ?? 0);\nconst moldActive = Number(\n snapshot?.activeWorkOrder?.cavities ??\n lastMoldActive ??\n snapshot?.cavities ??\n settings.moldActive ??\n global.get(\"moldActive\") ??\n 0\n);\nconst cavities = moldActive > 0 ? moldActive : null;\nmsg.tsMs = now;\n\n// This is the state you already have (from UI or from your state builder)\nconst s = msg.payload || {};\n\nmsg._mode = \"current-state\";\n\n// what you POST to cloud\nmsg.payload = {\n machineId: machineId,\n tsMs: now,\n activeWorkOrder: s.activeWorkOrder ?? null,\n cycle_count: s.cycleCount ?? null,\n good_parts: s.goodParts ?? null,\n scrap_parts: s.scrapParts ?? null,\n cavities,\n cycleTime: s.cycleTime ?? null,\n actualCycleTime: s.actualCycleTime ?? null,\n trackingEnabled: s.trackingEnabled ?? null,\n productionStarted: s.productionStarted ?? null,\n kpis: s.kpis ?? null,\n};\n\n// what goes into outbox (MUST MATCH what you intend to send)\nconst p = msg.payload || {};\n\nmsg.outbox = {\n type: \"kpi\",\n payload: {\n tsMs: p.tsMs,\n activeWorkOrder: p.activeWorkOrder,\n cycle_count: p.cycle_count,\n good_parts: p.good_parts,\n scrap_parts: p.scrap_parts,\n cavities: p.cavities,\n cycleTime: p.cycleTime,\n actualCycleTime: p.actualCycleTime,\n trackingEnabled: p.trackingEnabled,\n productionStarted: p.productionStarted,\n kpis: p.kpis,\n },\n};\n\nreturn msg;","outputs":1,"timeout":0,"noerr":0,"initialize":"","finalize":"","libs":[],"x":2420,"y":980,"wires":[["6748920674e0b141"]]},{"id":"4b42a4e4bb445e89","type":"function","z":"a79ad45246b8dac2","name":"Build Event Outbox Payload","func":"// Build event outbox payload (direct HTTP disabled)\n// Keep backward-compatible event shape while exposing an explicit downtime block.\n\nconst anomaly = global.get(\"anomaly\") || {};\nconst event = (msg.payload && typeof msg.payload === \"object\") ? { ...msg.payload } : {};\nconst tsMs = typeof event.tsMs === \"number\" ? event.tsMs : Date.now();\n\nconst incidentKey =\n event.incidentKey ||\n event.incident_key ||\n (event.data && event.data.last_cycle_timestamp\n ? [event.anomaly_type || event.anomalyType || \"event\", event.work_order_id || event.workOrderId || \"\", String(event.data.last_cycle_timestamp)].join(\":\")\n : null);\n\nconst reasonFromStore = incidentKey && anomaly.reasonsByIncident\n ? anomaly.reasonsByIncident[incidentKey]\n : null;\n\nif (!event.reason && reasonFromStore) {\n event.reason = reasonFromStore;\n}\n\nconst anomalyType = event.anomaly_type || event.anomalyType || null;\nconst isDowntimeType = anomalyType === \"microstop\" || anomalyType === \"macrostop\";\n\nif (!event.downtime) {\n event.downtime = isDowntimeType ? {\n incidentKey: incidentKey || null,\n anomalyType,\n durationSeconds: event.data && Number(event.data.stoppage_duration_seconds) || null\n } : null;\n}\n\nmsg.tsMs = tsMs;\nmsg.outbox = {\n type: \"event\",\n payload: { event },\n};\nreturn msg;\n","outputs":1,"timeout":0,"noerr":0,"initialize":"","finalize":"","libs":[],"x":2540,"y":780,"wires":[["c829b1bc4212b5d0"]]},{"id":"eff0c00d7ea8fdb2","type":"inject","z":"a79ad45246b8dac2","name":"","props":[{"p":"payload"},{"p":"topic","vt":"str"}],"repeat":"5","crontab":"","once":true,"onceDelay":0.1,"topic":"","payload":"","payloadType":"date","x":2290,"y":700,"wires":[["451c6725a5ed57ef"]]},{"id":"451c6725a5ed57ef","type":"function","z":"a79ad45246b8dac2","name":"Online HeartBeat","func":"// Heartbeat Producer (feeds Outbox Enqueue v1)\n\nconst config = global.get(\"config\") || {};\nconst machineId = msg.machineId || config.machineId;\nif (!machineId) {\n node.status({ fill: \"yellow\", shape: \"ring\", text: \"Heartbeat waiting for pairing\" });\n return null;\n}\nmsg.machineId = machineId;\n\n// Edge heartbeat = \"I am alive and running Node-RED\"\nconst status = \"ONLINE\";\n\n// pull these from globals if possible (set once at boot)\nconst ip = config.edgeIp || msg.ip || \"192.168.18.33\";\nconst fwVersion = config.fwVersion || \"raspi-nodered-1.0\";\nconst message = \"NR heartbeat\";\n\n// ---- DEDUPE / THROTTLE ----\n// Only enqueue if changed OR interval elapsed\nconst now = Date.now();\nmsg.tsMs = now;\nconst intervalMs = Number(config.heartbeatIntervalMs || 15000);\n\n// Only include \"stable\" fields in signature; don't include timestamps\nconst signature = JSON.stringify({ status, ip, fwVersion });\n\nconst last = flow.get(\"hb_last\");\nif (last && last.signature === signature && (now - last.tsMs) < intervalMs) {\n return null; // skip enqueue (prevents spamming)\n}\nflow.set(\"hb_last\", { signature, tsMs: now });\n\n// This is what Outbox Enqueue v1 consumes\nmsg.outbox = {\n type: \"heartbeat\",\n payload: { status, message, ip, fwVersion },\n};\n\nreturn msg;\n","outputs":1,"timeout":0,"noerr":0,"initialize":"","finalize":"","libs":[],"x":2540,"y":640,"wires":[["4d2e7dc38b60e4f1"]]},{"id":"4e2f27bf287204d8","type":"function","z":"a79ad45246b8dac2","name":"Build Cycle Outbox Payload","func":"// Build cycle outbox payload (direct HTTP disabled)\n\nconst config = global.get(\"config\") || {};\nconst machineId = config.machineId;\n\nif (!msg.cycleRow) return null;\n\nmsg.tsMs = typeof msg.cycleRow.tsMs === \"number\" ? msg.cycleRow.tsMs : Date.now();\n\n// Deduplicate (extra safety)\nconst dedupeKey = `cc:${msg.cycleRow.cycle_count}`;\nconst lastKey = flow.get(\"lastCyclePostedKey\");\nif (lastKey === dedupeKey) return null;\nflow.set(\"lastCyclePostedKey\", dedupeKey);\n\n// For debugging visibility\nmsg._debug = {\n machineId: machineId,\n cycle_count: msg.cycleRow.cycle_count,\n actual_cycle_time: msg.cycleRow.actual_cycle_time,\n theoretical_cycle_time: msg.cycleRow.theoretical_cycle_time,\n};\n\nmsg.outbox = {\n type: \"cycle\",\n payload: { cycle: msg.cycleRow },\n};\n\nreturn msg;\n","outputs":1,"timeout":0,"noerr":0,"initialize":"","finalize":"","libs":[],"x":2540,"y":720,"wires":[["c829b1bc4212b5d0"]]},{"id":"9fdaec698aee2f53","type":"http request","z":"a79ad45246b8dac2","d":true,"name":"Legacy Direct Cycle HTTP (disabled)","method":"POST","ret":"txt","paytoqs":"ignore","url":"http://mis.maliountech.com.mx/api/ingest/cycle","tls":"","persist":false,"proxy":"","insecureHTTPParser":false,"authType":"","senderr":false,"headers":[{"keyType":"Content-Type","keyValue":"","valueType":"other","valueValue":"application/json"},{"keyType":"other","keyValue":"x-api-key","valueType":"other","valueValue":"e0113ab0688769179fce30a44d21e4fd0576747b0886e9a1"}],"x":2770,"y":320,"wires":[["9d71d9bd38a5b328"]]},{"id":"9d71d9bd38a5b328","type":"debug","z":"a79ad45246b8dac2","name":"debug 9","active":false,"tosidebar":true,"console":false,"tostatus":false,"complete":"true","targetType":"full","statusVal":"","statusType":"auto","x":2660,"y":180,"wires":[]},{"id":"7d5e8036e1e35184","type":"inject","z":"a79ad45246b8dac2","name":"","props":[{"p":"payload"},{"p":"topic","vt":"str"}],"repeat":"","crontab":"","once":false,"onceDelay":0.1,"topic":"0","payload":"1","payloadType":"num","x":2500,"y":360,"wires":[["1f55fe974c4bb812"]]},{"id":"c829b1bc4212b5d0","type":"subflow:57af108730736bbe","z":"a79ad45246b8dac2","name":"Outbox Enqueue v1","x":2920,"y":780,"wires":[["f31c2fd3512ef212","8b4c78f38af40e7b"]]},{"id":"20876fad729ff41b","type":"inject","z":"a79ad45246b8dac2","name":"Publisher tick","props":[{"p":"payload"},{"p":"topic","vt":"str"}],"repeat":"10","crontab":"","once":true,"onceDelay":0.5,"topic":"","payload":"","payloadType":"date","x":2480,"y":920,"wires":[["8b4c78f38af40e7b"]]},{"id":"b825c4c276d2f924","type":"mysql","z":"a79ad45246b8dac2","mydb":"fc9634aabefee16b","name":"Fetch pending outbox","x":3020,"y":880,"wires":[["7b6504cc916df65c"]]},{"id":"8b4c78f38af40e7b","type":"function","z":"a79ad45246b8dac2","name":"Select pending batch","func":"// Assume data\n\n\n// Set the SQL query in msg.topic using named parameters\nmsg.topic = `SELECT id, machine_id, msg_type, endpoint, schema_version, seq, ts_device_ms,\n payload_json, attempts, next_attempt_at\nFROM outbox_messages\nWHERE status='pending'\n AND (next_attempt_at IS NULL OR next_attempt_at <= NOW())\nORDER BY id ASC\nLIMIT 25;\n`\n// Set the values in msg.payload as an object\n\n\nreturn msg;\n","outputs":1,"timeout":0,"noerr":0,"initialize":"","finalize":"","libs":[],"x":2800,"y":880,"wires":[["b825c4c276d2f924","fcbdaf298f703384"]]},{"id":"7b6504cc916df65c","type":"switch","z":"a79ad45246b8dac2","name":"Has rows?","property":"payload","propertyType":"msg","rules":[{"t":"eq","v":"","vt":"str"},{"t":"neq","v":"","vt":"str"}],"checkall":"true","repair":false,"outputs":2,"x":3230,"y":880,"wires":[[],["14c047a53a8cbec6"]]},{"id":"14c047a53a8cbec6","type":"split","z":"a79ad45246b8dac2","name":"Split rows","splt":"\\n","spltType":"str","arraySplt":1,"arraySpltType":"len","stream":false,"addname":"","property":"payload","x":3420,"y":880,"wires":[["90c385d1d30658c4"]]},{"id":"90c385d1d30658c4","type":"function","z":"a79ad45246b8dac2","name":"Build HTTP request","func":"const row = msg.payload; // row from DB\n\nconst config = global.get(\"config\") || {};\nconst base = config.cloudBaseUrl;\nconst apiKey = config.apiKey;\n\nconst machineId = config.machineId;\n\nif (machineId && row && row.machine_id && String(row.machine_id) !== String(machineId)) {\n node.status({ fill: \"yellow\", shape: \"ring\", text: \"Stale row (machine mismatch)\" });\n msg.topic = `\nUPDATE outbox_messages\nSET status='failed',\n last_http_status=?,\n last_error=?,\n next_attempt_at=NULL\nWHERE id=?;\n`.trim();\n msg.payload = [409, \"stale_machine\", Number(row.id)];\n return [null, msg];\n}\n\n\n\nif (!base || !apiKey) {\n node.status({ fill: \"yellow\", shape: \"ring\", text: \"Publisher waiting for pairing\" });\n return null;\n}\n\nconst baseUrl = String(base).replace(/\\/+$/, \"\");\nconst endpoint = String(row.endpoint || \"\");\nif (!endpoint.startsWith(\"/\")) throw new Error(\"Publisher: bad endpoint on row \" + row.id);\n\nmsg._row = row;\n\nmsg.method = row.method || \"POST\";\nmsg.url = baseUrl + endpoint;\n\nmsg.headers = {\n \"Content-Type\": \"application/json\",\n \"x-api-key\": apiKey,\n};\n\n// payload_json may be string (most common) or object depending on mysql node\nlet payload = row.payload_json;\nif (typeof payload === \"string\") {\n try { payload = JSON.parse(payload); } catch (e) { }\n}\nmsg.payload = payload;\n\nreturn msg;\n","outputs":2,"timeout":0,"noerr":0,"initialize":"","finalize":"","libs":[],"x":3610,"y":880,"wires":[["36e94ca0eb6c7b2b","0f06fb1cea06f532"],["6f6d4b62fb2255cb"]]},{"id":"fa59b2417027ea74","type":"http request","z":"a79ad45246b8dac2","name":"Send outbox HTTP","method":"use","ret":"txt","paytoqs":"ignore","url":"","tls":"","persist":false,"proxy":"","insecureHTTPParser":false,"authType":"","senderr":false,"headers":[],"x":3710,"y":680,"wires":[["b6ffffe0f2ccc999"]]},{"id":"b6ffffe0f2ccc999","type":"switch","z":"a79ad45246b8dac2","name":"HTTP 200?","property":"statusCode","propertyType":"msg","rules":[{"t":"eq","v":"200","vt":"str"},{"t":"neq","v":"200","vt":"str"}],"checkall":"true","repair":false,"outputs":2,"x":3850,"y":880,"wires":[["63324e8e561fe553"],["71593e74f3bd2c84"]]},{"id":"63324e8e561fe553","type":"function","z":"a79ad45246b8dac2","name":"Mark Sent","func":"// Build Sent Update (use this right after HTTP request success branch)\nconst row = msg._row; // <-- IMPORTANT\nconst status = Number(msg.statusCode ?? 0);\n\nmsg.topic = `\n UPDATE outbox_messages\n SET status='sent',\n sent_at=NOW(),\n last_http_status=?,\n last_error=NULL\n WHERE id=?;\n`.trim();\n\nmsg.payload = [status, Number(row.id)];\nreturn msg;\n","outputs":1,"timeout":0,"noerr":0,"initialize":"","finalize":"","libs":[],"x":4020,"y":860,"wires":[["6f6d4b62fb2255cb"]]},{"id":"71593e74f3bd2c84","type":"function","z":"a79ad45246b8dac2","name":"Retry","func":"const row = msg._row;\nconst attempts = Number(row.attempts || 0) + 1;\n\nconst retryConfig = {\n shortDelaySec: 5,\n mediumDelaySec: 30,\n longDelaySec: 180,\n mediumAfter: 5,\n longAfter: 20,\n errorMaxLen: 450,\n};\n\nconst status = Number(msg.statusCode || 0);\nlet err = \"\";\nif (msg.payload && typeof msg.payload === \"object\") {\n err = JSON.stringify(msg.payload).slice(0, retryConfig.errorMaxLen);\n} else if (msg.payload != null) {\n err = String(msg.payload).slice(0, retryConfig.errorMaxLen);\n} else {\n err = \"request_failed\";\n}\n\nif (status === 401 || status === 403) {\n node.status({ fill: \"red\", shape: \"ring\", text: \"Unauthorized - re-pair\" });\n msg.topic = `\nUPDATE outbox_messages\nSET status='failed',\n last_http_status=?,\n last_error=?,\n next_attempt_at=NULL\nWHERE id=?;\n`.trim();\n msg.payload = [ status || null, err, Number(row.id) ];\n return msg;\n}\n\n// Backoff policy\nlet delaySec = retryConfig.shortDelaySec;\nif (attempts <= retryConfig.mediumAfter) delaySec = retryConfig.shortDelaySec;\nelse if (attempts <= retryConfig.longAfter) delaySec = retryConfig.mediumDelaySec;\nelse delaySec = retryConfig.longDelaySec;\n\nmsg.topic = `\nUPDATE outbox_messages\nSET attempts=?,\n next_attempt_at=DATE_ADD(NOW(), INTERVAL ? SECOND),\n last_http_status=?,\n last_error=?\nWHERE id=?;\n`.trim();\n\nmsg.payload = [ attempts, delaySec, status || null, err, Number(row.id) ];\nreturn msg;\n","outputs":1,"timeout":0,"noerr":0,"initialize":"","finalize":"","libs":[],"x":4010,"y":900,"wires":[["6f6d4b62fb2255cb"]]},{"id":"6f6d4b62fb2255cb","type":"mysql","z":"a79ad45246b8dac2","mydb":"fc9634aabefee16b","name":"Update outbox status","x":4450,"y":900,"wires":[["8beeff52fe4a548a"]]},{"id":"6ff6848b6061e42a","type":"function","z":"a79ad45246b8dac2","g":"6331afda01e9c79f","name":"State Accumulator global","func":"const config = global.get(\"config\") || {};\nconst state = global.get(\"state\") || {};\nconst settings = global.get(\"settings\") || {};\nconst machineId = config.machineId; // set this once at boot (see below)\nif (!machineId) { node.warn(\"lastState: missing config.machineId\"); return null; }\nconst active = state.activeWorkOrder || null;\nconst trackingEnabled = !!state.trackingEnabled;\nconst productionStarted = !!state.productionStarted;\nconst kpis = msg.kpis || state.currentKPIs || { oee: 0, availability: 0, performance: 0, quality: 0 };\nconst moldByWorkOrder = state.moldByWorkOrder || {};\nconst moldActive = Number(\n active?.cavities ??\n moldByWorkOrder[active?.id]?.active ??\n state.lastMoldActive ??\n settings.moldActive ??\n global.get(\"moldActive\") ??\n 0\n);\nconst cavities = moldActive > 0 ? moldActive : null;\n\nconst lastState = {\n machineId,\n activeWorkOrder: active,\n cycleCount: Number(state.cycleCount ?? 0),\n goodParts: Number(active?.goodParts ?? 0),\n scrapParts: Number(active?.scrapParts ?? 0),\n cavities,\n cycleTime: Number(active?.cycleTime ?? state.lastCycleTime ?? 0),\n actualCycleTime: Number(state.lastActualCycleTime ?? 0),\n trackingEnabled,\n productionStarted,\n kpis,\n tsMs: Date.now(),\n};\n\nstate.lastState = lastState;\nglobal.set(\"state\", state);\nmsg.lastState = lastState;\nreturn msg;","outputs":1,"timeout":0,"noerr":0,"initialize":"","finalize":"","libs":[],"x":1690,"y":760,"wires":[[]]},{"id":"6105642572f78ad7","type":"inject","z":"a79ad45246b8dac2","name":"KPI state getter","props":[{"p":"payload"},{"p":"topic","vt":"str"}],"repeat":"60","crontab":"","once":false,"onceDelay":0.1,"topic":"","payload":"","payloadType":"date","x":2210,"y":1020,"wires":[["bf85e52109378395"]]},{"id":"bf85e52109378395","type":"function","z":"a79ad45246b8dac2","name":"Build KPI Outbox from lastState","func":"// Build KPI Outbox from lastState\n\nconst config = global.get(\"config\") || {};\nconst state = global.get(\"state\") || {};\nconst snapshot = state.lastState;\nconst settings = global.get(\"settings\") || {};\nconst moldByWorkOrder = state.moldByWorkOrder || {};\nconst moldActive = Number(settings.moldActive ?? global.get(\"moldActive\") ?? snapshot?.activeWorkOrder?.cavities ?? 0);\n//const cavities = moldActive > 0 ? moldActive : snapshot?.cavities ?? null;\n\nif (!snapshot) return null;\n\nconst machineId = snapshot.machineId || config.machineId;\nif (!machineId) return null;\n\nmsg.machineId = machineId;\n\nconst activeWorkOrder = snapshot?.activeWorkOrder ? { ...snapshot.activeWorkOrder } : null;\nif (activeWorkOrder?.lastUpdateIso && typeof activeWorkOrder.lastUpdateIso !== \"string\") {\n delete activeWorkOrder.lastUpdateIso;\n}\n\nconst cavitiesRaw = Number(\n activeWorkOrder?.cavities ??\n moldByWorkOrder[activeWorkOrder?.id]?.active ??\n snapshot?.cavities ??\n state.lastMoldActive ??\n settings.moldActive ??\n global.get(\"moldActive\") ??\n 0\n);\nconst cavities = cavitiesRaw > 0 ? cavitiesRaw : null;\n\n\n\nmsg.outbox = {\n type: \"kpi\",\n payload: {\n tsMs: snapshot.tsMs,\n activeWorkOrder,\n cycle_count: snapshot.cycleCount,\n good_parts: snapshot.goodParts,\n scrap_parts: snapshot.scrapParts,\n cavities,\n cycleTime: snapshot.cycleTime,\n actualCycleTime: snapshot.actualCycleTime,\n trackingEnabled: snapshot.trackingEnabled,\n productionStarted: snapshot.productionStarted,\n kpis: snapshot.kpis,\n },\n};\n\nmsg.tsMs = typeof snapshot.tsMs === \"number\" ? snapshot.tsMs : Date.now();\n\n// keep timestamp so you can see it ticking\nmsg.payload = msg.tsMs;\nmsg.topic = \"\";\n\nreturn msg;","outputs":1,"timeout":0,"noerr":0,"initialize":"","finalize":"","libs":[],"x":2450,"y":1020,"wires":[["159fc2d83f90a2f5"]]},{"id":"f31c2fd3512ef212","type":"debug","z":"a79ad45246b8dac2","name":"debug 1","active":false,"tosidebar":true,"console":false,"tostatus":false,"complete":"true","targetType":"full","statusVal":"","statusType":"auto","x":3190,"y":1120,"wires":[]},{"id":"8beeff52fe4a548a","type":"debug","z":"a79ad45246b8dac2","name":"debug 3","active":true,"tosidebar":true,"console":false,"tostatus":false,"complete":"true","targetType":"full","statusVal":"","statusType":"auto","x":4540,"y":1100,"wires":[]},{"id":"6748920674e0b141","type":"debug","z":"a79ad45246b8dac2","name":"debug 5","active":false,"tosidebar":true,"console":false,"tostatus":false,"complete":"true","targetType":"full","statusVal":"","statusType":"auto","x":2590,"y":1220,"wires":[]},{"id":"159fc2d83f90a2f5","type":"debug","z":"a79ad45246b8dac2","name":"debug 6","active":false,"tosidebar":true,"console":false,"tostatus":false,"complete":"true","targetType":"full","statusVal":"","statusType":"auto","x":3030,"y":1200,"wires":[]},{"id":"36e94ca0eb6c7b2b","type":"debug","z":"a79ad45246b8dac2","name":"debug 7","active":false,"tosidebar":true,"console":false,"tostatus":false,"complete":"true","targetType":"full","statusVal":"","statusType":"auto","x":3400,"y":1080,"wires":[]},{"id":"fcbdaf298f703384","type":"debug","z":"a79ad45246b8dac2","name":"debug 8","active":false,"tosidebar":true,"console":false,"tostatus":false,"complete":"true","targetType":"full","statusVal":"","statusType":"auto","x":3050,"y":1020,"wires":[]},{"id":"780fcb485d7bb033","type":"debug","z":"a79ad45246b8dac2","name":"debug 10","active":false,"tosidebar":true,"console":false,"tostatus":false,"complete":"true","targetType":"full","statusVal":"","statusType":"auto","x":2010,"y":1080,"wires":[]},{"id":"6020b3e4d7a5bff9","type":"debug","z":"a79ad45246b8dac2","name":"debug 11","active":false,"tosidebar":true,"console":false,"tostatus":false,"complete":"true","targetType":"full","statusVal":"","statusType":"auto","x":2000,"y":1140,"wires":[]},{"id":"425972e7bba308b1","type":"inject","z":"a79ad45246b8dac2","name":"Init config inject","props":[{"p":"payload"},{"p":"topic","vt":"str"}],"repeat":"","crontab":"","once":true,"onceDelay":0.1,"topic":"","payload":"","payloadType":"date","x":3250,"y":220,"wires":[["1ce5b39dbe343525"]]},{"id":"18f9a5f87e9604a0","type":"function","z":"a79ad45246b8dac2","g":"89f1f7c120478582","name":"Pair Machine Request","func":"const topic = msg.topic || \"\";\nif (topic != \"pairMachine\") {\n return null;\n}\n\nconst raw = (msg.payload && (msg.payload.code || msg.payload.pairingCode || msg.payload)) || \"\";\nconst code = String(raw).trim().toUpperCase().replace(/[^A-Z0-9]/g, \"\");\n\nif (code.length != 5) {\n node.status({ fill: \"red\", shape: \"ring\", text: \"Bad code\" });\n return [null, { topic: \"pairMachineResult\", payload: { ok: false, error: \"Codigo invalido.\" } }];\n}\n\nconst config = global.get(\"config\") || {};\nconst baseUrl = String(config.cloudBaseUrl || \"https://mis.maliountech.com.mx\").replace(/\\/+$/, \"\");\n\nmsg.method = \"POST\";\nmsg.url = baseUrl + \"/api/machines/pair\";\nmsg.headers = { \"Content-Type\": \"application/json\" };\nmsg.payload = { code: code };\n\nnode.status({ fill: \"blue\", shape: \"dot\", text: \"Pairing...\" });\nreturn [msg, null];\n","outputs":2,"timeout":0,"noerr":0,"initialize":"","finalize":"","libs":[],"x":430,"y":780,"wires":[["c56fb9ab2d2a814c"],["a4a3e1da9f07ef9f"]]},{"id":"c56fb9ab2d2a814c","type":"http request","z":"a79ad45246b8dac2","name":"Pair Machine HTTP","method":"use","ret":"obj","paytoqs":"ignore","url":"","tls":"","persist":false,"proxy":"","insecureHTTPParser":false,"authType":"","senderr":false,"headers":[],"x":640,"y":780,"wires":[["19183bba78024339"]]},{"id":"19183bba78024339","type":"function","z":"a79ad45246b8dac2","g":"89f1f7c120478582","name":"Pair Machine Response","func":"let res = msg.payload;\nif (typeof res == \"string\") {\n try { res = JSON.parse(res); } catch (e) { res = { error: res }; }\n}\nres = res || {};\n\nconst ok = res.ok === true || res.success === true;\nconst cfg = res.config || res;\n\nif (ok && cfg && cfg.machineId && cfg.apiKey) {\n const current = global.get(\"config\") || {};\n current.cloudBaseUrl = cfg.cloudBaseUrl || current.cloudBaseUrl;\n current.machineId = cfg.machineId;\n current.apiKey = cfg.apiKey;\n current.orgId = cfg.orgId || current.orgId;\n global.set(\"config\", current);\n\n node.status({ fill: \"green\", shape: \"dot\", text: \"Paired\" });\n msg.topic = \"pairMachineResult\";\n msg.payload = { ok: true, machineId: current.machineId };\n return msg;\n}\n\nconst error = (res && (res.error || res.message)) || (msg.statusCode ? (\"HTTP \" + msg.statusCode) : \"Pairing failed\");\nnode.status({ fill: \"red\", shape: \"ring\", text: \"Pair failed\" });\nmsg.topic = \"pairMachineResult\";\nmsg.payload = { ok: false, error: error };\nreturn msg;\n","outputs":1,"timeout":0,"noerr":0,"initialize":"","finalize":"","libs":[],"x":860,"y":780,"wires":[["a4a3e1da9f07ef9f","1343d2ba483a6b6f"]]},{"id":"49b88cae8aed7b60","type":"link in","z":"a79ad45246b8dac2","g":"d220d9594c926cec","name":"link into settings","links":[],"x":255,"y":440,"wires":[["bd965a93d24d47a3"]]},{"id":"dac27750f3363b4c","type":"switch","z":"a79ad45246b8dac2","g":"d220d9594c926cec","name":"Wifi switch","property":"topic","propertyType":"msg","rules":[{"t":"eq","v":"wifi:scan","vt":"str"},{"t":"eq","v":"wifi:status","vt":"str"},{"t":"eq","v":"wifi:apply","vt":"str"}],"checkall":"true","repair":false,"outputs":3,"x":700,"y":460,"wires":[["daaa086c95b94825"],["02aa92deb817cbab"],["c035374e89a59b5d"]]},{"id":"02aa92deb817cbab","type":"link out","z":"a79ad45246b8dac2","g":"d220d9594c926cec","name":"wifi:status from settings","mode":"link","links":[],"x":815,"y":460,"wires":[]},{"id":"daaa086c95b94825","type":"link out","z":"a79ad45246b8dac2","g":"d220d9594c926cec","name":"wifi:scan from settings","mode":"link","links":[],"x":815,"y":420,"wires":[]},{"id":"c035374e89a59b5d","type":"link out","z":"a79ad45246b8dac2","g":"d220d9594c926cec","name":"wifi:apply from settings","mode":"link","links":[],"x":815,"y":500,"wires":[]},{"id":"909a11d655bf2a01","type":"mqtt in","z":"a79ad45246b8dac2","name":"MQTT settings (org)","topic":"mis/org/+/settings/updated","qos":"2","datatype":"auto","broker":"c42b40f4665bc79c","nl":false,"rap":true,"rh":0,"inputs":0,"x":240,"y":900,"wires":[["554bcce800133629"]]},{"id":"f2f9e0ec2c27dc30","type":"mqtt in","z":"a79ad45246b8dac2","name":"MQTT settings (machine)","topic":"mis/org/+/machines/+/settings/updated","qos":"2","datatype":"auto","broker":"c42b40f4665bc79c","nl":false,"rap":true,"rh":0,"inputs":0,"x":240,"y":940,"wires":[["554bcce800133629"]]},{"id":"554bcce800133629","type":"function","z":"a79ad45246b8dac2","name":"Parse settings update","func":"let payload = msg.payload;\n\nif (Buffer.isBuffer(payload)) {\n payload = payload.toString(\"utf8\");\n}\n\nif (typeof payload === \"string\") {\n try {\n payload = JSON.parse(payload);\n } catch (err) {\n payload = {};\n }\n}\n\nif (!payload || typeof payload !== \"object\") {\n payload = {};\n}\n\nconst topic = String(msg.topic || \"\");\nconst parts = topic.split(\"/\");\n\nfunction pickPart(label) {\n const idx = parts.indexOf(label);\n if (idx === -1) return null;\n return parts[idx + 1] || null;\n}\n\nconst orgId = payload.orgId || pickPart(\"org\");\nconst machineId = payload.machineId || pickPart(\"machines\");\n\nif (orgId) payload.orgId = orgId;\nif (machineId) payload.machineId = machineId;\n\nmsg.payload = payload;\nreturn msg;\n","outputs":1,"timeout":0,"noerr":0,"initialize":"","finalize":"","libs":[],"x":480,"y":920,"wires":[["5e707b36c961c478"]]},{"id":"5e707b36c961c478","type":"function","z":"a79ad45246b8dac2","name":"Fetch settings from Control Tower","func":"const config = global.get(\"config\") || {};\nconst base = config.cloudBaseUrl;\nconst apiKey = config.apiKey;\nconst machineId = config.machineId;\n\nif (!base || !apiKey || !machineId) {\n node.status({ fill: \"yellow\", shape: \"ring\", text: \"Settings fetch waiting for pairing\" });\n return null;\n}\n\nconst update = msg.payload || {};\nconst forced = msg.topic === \"settingsRefresh\" || msg.forceRefresh === true;\n\nif (!forced) {\n if (update.machineId && update.machineId !== machineId) {\n return null;\n }\n if (config.orgId && update.orgId && update.orgId !== config.orgId) {\n return null;\n }\n}\n\nconst baseUrl = String(base).replace(/\\/+$/, \"\");\nmsg.method = \"GET\";\nmsg.url = baseUrl + \"/api/settings/machines/\" + machineId;\nmsg.headers = {\n \"x-api-key\": apiKey,\n \"Accept\": \"application/json\"\n};\n\nmsg._settingsUpdate = {\n orgId: update.orgId || config.orgId,\n machineId: update.machineId || machineId,\n version: update.version\n};\nmsg._settingsRequestedAt = Date.now();\n\nreturn msg;\n","outputs":1,"timeout":0,"noerr":0,"initialize":"","finalize":"","libs":[],"x":760,"y":920,"wires":[["f08e8bde2f88673a"]]},{"id":"f08e8bde2f88673a","type":"http request","z":"a79ad45246b8dac2","name":"Fetch settings HTTP","method":"use","ret":"obj","paytoqs":"ignore","url":"","tls":"","persist":false,"proxy":"","insecureHTTPParser":false,"authType":"","senderr":false,"headers":[],"x":1020,"y":920,"wires":[["1697a7a9087b9150"]]},{"id":"1697a7a9087b9150","type":"function","z":"a79ad45246b8dac2","g":"6331afda01e9c79f","name":"Apply settings + update UI","func":"let payload = msg.payload;\n\nif (Buffer.isBuffer(payload)) {\n payload = payload.toString(\"utf8\");\n}\n\nif (typeof payload === \"string\") {\n try {\n payload = JSON.parse(payload);\n } catch (err) {\n payload = {};\n }\n}\n\nif (!payload || payload.ok === false) {\n node.status({ fill: \"red\", shape: \"ring\", text: \"Settings fetch failed\" });\n return [null, null];\n}\n\nconst effective = payload.effectiveSettings || payload.settings || payload;\nif (!effective || typeof effective !== \"object\") {\n node.status({ fill: \"red\", shape: \"ring\", text: \"Settings payload missing\" });\n return [null, null];\n}\n\nconst defaults = effective.defaults || {};\nconst shiftSchedule = effective.shiftSchedule || {};\nconst thresholds = effective.thresholds || {};\nconst incomingCatalog = effective.reasonCatalog || null;\n\nconst settings = global.get(\"settings\") || {};\n\nconst nextMoldTotal = Number(defaults.moldTotal ?? settings.moldTotal ?? 0);\nconst nextMoldActive = Number(defaults.moldActive ?? settings.moldActive ?? 0);\n\nsettings.moldTotal = nextMoldTotal;\nsettings.moldActive = nextMoldActive;\n\nif (Array.isArray(shiftSchedule.shifts) && shiftSchedule.shifts.length) {\n settings.shifts = shiftSchedule.shifts.map((s) => ({\n start: s.start,\n end: s.end\n }));\n} else if (!Array.isArray(settings.shifts)) {\n settings.shifts = [{ start: \"08:00\", end: \"16:00\" }];\n}\n\nsettings.shiftChangeCompensation = Number(\n shiftSchedule.shiftChangeCompensationMin ?? settings.shiftChangeCompensation ?? 10\n);\nsettings.lunchBreakMinutes = Number(\n shiftSchedule.lunchBreakMin ?? settings.lunchBreakMinutes ?? 30\n);\n\nsettings.thresholdMultiplier = Number(\n thresholds.stoppageMultiplier ?? settings.thresholdMultiplier ?? 1.5\n);\nsettings.macroStoppageMultiplier = Number(\n thresholds.macroStoppageMultiplier ?? settings.macroStoppageMultiplier ?? 5\n);\nsettings.oeeAlertThreshold = Number(\n thresholds.oeeAlertThresholdPct ?? settings.oeeAlertThreshold ?? 90\n);\n\nconst normalizeCatalogItems = (list, fallbackLabelPrefix) => {\n if (!Array.isArray(list)) return [];\n return list\n .map((c, idx) => {\n const categoryId = String(c.id || c.categoryId || (\"cat_\" + idx));\n const categoryLabel = String(c.label || c.categoryLabel || (fallbackLabelPrefix + \" \" + (idx + 1)));\n const detailsRaw = Array.isArray(c.children) ? c.children : (Array.isArray(c.details) ? c.details : []);\n const details = detailsRaw.map((d, jdx) => ({\n id: String(d.id || d.detailId || (categoryId + \"_d\" + jdx)),\n label: String(d.label || d.detailLabel || (\"Detalle \" + (jdx + 1)))\n }));\n return {\n id: categoryId,\n label: categoryLabel,\n children: details\n };\n })\n .filter((c) => c.label && c.children.length > 0);\n};\n\nconst currentCatalog = settings.reasonCatalog || {};\nconst nextCatalogVersion =\n Number(\n (incomingCatalog && incomingCatalog.version) ??\n effective.reasonCatalogVersion ??\n currentCatalog.version ??\n 1\n ) || 1;\n\nconst hasIncomingCatalog = !!(incomingCatalog && (Array.isArray(incomingCatalog.downtime) || Array.isArray(incomingCatalog.scrap)));\nconst normalizedIncoming = hasIncomingCatalog ? {\n version: nextCatalogVersion,\n downtime: normalizeCatalogItems(incomingCatalog.downtime || [], \"Paro\"),\n scrap: normalizeCatalogItems(incomingCatalog.scrap || [], \"Scrap\")\n} : null;\n\nconst fallbackCatalog = {\n version: Number(currentCatalog.version || nextCatalogVersion || 1),\n downtime: normalizeCatalogItems(currentCatalog.downtime || [], \"Paro\"),\n scrap: normalizeCatalogItems(currentCatalog.scrap || [], \"Scrap\")\n};\n\nsettings.reasonCatalog = normalizedIncoming || fallbackCatalog;\nsettings.reasonCatalog.version = Number(settings.reasonCatalog.version || 1);\n\n\nif (effective.version !== undefined) {\n settings.version = Number(effective.version);\n}\n\nglobal.set(\"settings\", settings);\ntry {\n global.set(\"settings\", settings, \"file\");\n} catch (err) {\n // ignore if file store is not configured\n}\nglobal.set(\"moldActive\", settings.moldActive);\nglobal.set(\"moldTotal\", settings.moldTotal);\n\nconst config = global.get(\"config\") || {};\nif (effective.orgId && !config.orgId) {\n config.orgId = effective.orgId;\n global.set(\"config\", config);\n}\n\nnode.status({ fill: \"green\", shape: \"dot\", text: \"Settings synced\" });\n\nconst uiConfigMsg = {\n topic: \"shiftConfigData\",\n payload: {\n shifts: settings.shifts || [],\n shiftChangeCompensation: settings.shiftChangeCompensation || 10,\n lunchBreakMinutes: settings.lunchBreakMinutes || 30,\n thresholdMultiplier: settings.thresholdMultiplier || 1.5,\n macroStoppageMultiplier: settings.macroStoppageMultiplier || 5,\n oeeAlertThreshold: settings.oeeAlertThreshold || 90\n }\n};\n\n\nconst uiMoldMsg = {\n topic: \"moldPresetSelected\",\n payload: {\n total: settings.moldTotal || 0,\n active: settings.moldActive || 0\n }\n};\n\nconst readOnly = config.settingsReadOnly !== false;\nconst uiReadOnlyMsg = { topic: \"settingsReadOnly\", payload: readOnly };\nconst uiReasonCatalogMsg = {\n topic: \"reasonCatalogData\",\n payload: settings.reasonCatalog\n};\n\nnode.send([uiConfigMsg, null]);\nnode.send([uiMoldMsg, null]);\nnode.send([uiReadOnlyMsg, null]);\nnode.send([uiReasonCatalogMsg, null]);\n\nconst update = msg._settingsUpdate || {};\nconst orgId = update.orgId || config.orgId || effective.orgId;\nconst machineId = update.machineId || config.machineId;\nconst version = Number(effective.version ?? update.version ?? 0);\n\nif (!orgId || !machineId) {\n return [null, null];\n}\n\nconst prefix = String(config.mqttTopicPrefix || \"mis\").replace(/\\/+$/, \"\");\nconst ackTopic = prefix + \"/org/\" + orgId + \"/machines/\" + machineId + \"/settings/ack\";\n\nconst ackMsg = {\n topic: ackTopic,\n payload: JSON.stringify({\n type: \"settings_ack\",\n orgId,\n machineId,\n version,\n source: \"node-red\",\n ts: new Date().toISOString()\n })\n};\n\nreturn [null, ackMsg];\n","outputs":2,"timeout":0,"noerr":0,"initialize":"","finalize":"","libs":[],"x":1280,"y":920,"wires":[["a4a3e1da9f07ef9f","8528aff42bbfaab3","fef02a862e99d54d"],["ab95f8f541d7cd8b"]]},{"id":"ab95f8f541d7cd8b","type":"mqtt out","z":"a79ad45246b8dac2","name":"MQTT settings ack","topic":"","qos":"2","retain":"false","respTopic":"","contentType":"","userProps":"","correl":"","expiry":"","broker":"c42b40f4665bc79c","x":1420,"y":960,"wires":[]},{"id":"477be4df85befec7","type":"inject","z":"a79ad45246b8dac2","name":"Refresh settings (poll)","props":[{"p":"payload"},{"p":"topic","vt":"str"}],"repeat":"600","crontab":"","once":true,"onceDelay":1,"topic":"settingsRefresh","payload":"","payloadType":"date","x":240,"y":980,"wires":[["5e707b36c961c478"]]},{"id":"c92f0da16b85d079","type":"mqtt in","z":"a79ad45246b8dac2","g":"6331afda01e9c79f","name":"MQTT work orders (machine)","topic":"mis/org/+/machines/+/work_orders/updated","qos":"2","datatype":"auto","broker":"c42b40f4665bc79c","nl":false,"rap":true,"rh":0,"inputs":0,"x":1260,"y":320,"wires":[["facc0ad120adeb3f","efbe1c9bd843b1ac"]]},{"id":"facc0ad120adeb3f","type":"function","z":"a79ad45246b8dac2","g":"6331afda01e9c79f","name":"Parse work order update","func":"let payload = msg.payload;\n\nif (Buffer.isBuffer(payload)) {\n payload = payload.toString(\"utf8\");\n}\n\nif (typeof payload === \"string\") {\n try {\n payload = JSON.parse(payload);\n } catch (err) {\n payload = {};\n }\n}\n\nif (!payload || typeof payload !== \"object\") {\n payload = {};\n}\n\nconst topic = String(msg.topic || \"\");\nconst parts = topic.split(\"/\");\n\nfunction pickPart(label) {\n const idx = parts.indexOf(label);\n if (idx === -1) return null;\n return parts[idx + 1] || null;\n}\n\nconst orgId = payload.orgId || pickPart(\"org\");\nconst machineId = payload.machineId || pickPart(\"machines\");\n\nif (orgId) payload.orgId = orgId;\nif (machineId) payload.machineId = machineId;\n\nmsg.payload = payload;\nreturn msg;\n","outputs":1,"timeout":0,"noerr":0,"initialize":"","finalize":"","libs":[],"x":1530,"y":320,"wires":[["11682c71a65e85f4"]]},{"id":"11682c71a65e85f4","type":"function","z":"a79ad45246b8dac2","g":"6331afda01e9c79f","name":"Fetch work orders from Control Tower","func":"const config = global.get(\"config\") || {};\nconst base = config.cloudBaseUrl;\nconst apiKey = config.apiKey;\nconst machineId = config.machineId;\n\nif (!base || !apiKey || !machineId) {\n node.status({ fill: \"yellow\", shape: \"ring\", text: \"Work orders fetch waiting for pairing\" });\n return null;\n}\n\nconst update = msg.payload || {};\nif (update.machineId && update.machineId !== machineId) {\n return null;\n}\nif (config.orgId && update.orgId && update.orgId !== config.orgId) {\n return null;\n}\n\nconst baseUrl = String(base).replace(/\\/+$/, \"\");\nmsg.method = \"GET\";\nmsg.url = baseUrl + \"/api/work-orders/machines/\" + machineId;\nmsg.headers = {\n \"x-api-key\": apiKey,\n \"Accept\": \"application/json\"\n};\n\nreturn msg;\n","outputs":1,"timeout":0,"noerr":0,"initialize":"","finalize":"","libs":[],"x":1770,"y":320,"wires":[["01667230e00d8e02"]]},{"id":"01667230e00d8e02","type":"http request","z":"a79ad45246b8dac2","g":"6331afda01e9c79f","name":"Fetch work orders HTTP","method":"use","ret":"obj","paytoqs":"ignore","url":"","tls":"","persist":false,"proxy":"","insecureHTTPParser":false,"authType":"","senderr":false,"headers":[],"x":2060,"y":320,"wires":[["985337c608ae84eb","5ca46afa62f2d693"]]},{"id":"985337c608ae84eb","type":"function","z":"a79ad45246b8dac2","g":"6331afda01e9c79f","name":"Upsert work orders to local DB","func":"let payload = msg.payload;\n\nif (Buffer.isBuffer(payload)) {\n payload = payload.toString(\"utf8\");\n}\n\nif (typeof payload === \"string\") {\n try {\n payload = JSON.parse(payload);\n } catch (err) {\n payload = {};\n }\n}\n\nif (!payload || payload.ok === false) {\n node.status({\n fill: \"red\",\n shape: \"ring\",\n text: \"Work orders fetch failed\",\n });\n return null;\n}\n\nconst list = Array.isArray(payload.workOrders)\n ? payload.workOrders\n : Array.isArray(payload.orders)\n ? payload.orders\n : [];\n\nif (!list.length) {\n node.status({\n fill: \"yellow\",\n shape: \"ring\",\n text: \"No work orders\",\n });\n return null;\n}\n\nconst seen = new Set();\nconst values = [];\n\nlist.forEach((order) => {\n const id = String(\n order.workOrderId ||\n order.id ||\n order.work_order_id ||\n \"\"\n ).trim();\n\n if (!id || seen.has(id)) return;\n seen.add(id);\n\n const sku = String(order.sku || \"\").trim();\n\n const targetQtyRaw =\n order.targetQty ??\n order.target_qty ??\n order.target ??\n 0;\n\n const cycleTimeRaw =\n order.cycleTime ??\n order.theoreticalCycleTime ??\n order.theoretical_cycle_time ??\n 0;\n\n const targetQty = Number.isFinite(Number(targetQtyRaw))\n ? Math.trunc(Number(targetQtyRaw))\n : 0;\n\n const cycleTime = Number.isFinite(Number(cycleTimeRaw))\n ? Number(cycleTimeRaw)\n : 0;\n\n values.push([id, sku, targetQty, cycleTime, \"PENDING\"]);\n});\n\nif (!values.length) {\n node.status({\n fill: \"yellow\",\n shape: \"ring\",\n text: \"No valid work orders\",\n });\n return null;\n}\n\nmsg.topic = `\n INSERT INTO work_orders\n (work_order_id, sku, target_qty, cycle_time, status)\n VALUES ?\n ON DUPLICATE KEY UPDATE\n work_order_id = work_order_id;\n`;\n\nmsg.payload = [values];\nmsg._mode = \"sync-work-orders\";\n\nnode.status({\n fill: \"green\",\n shape: \"dot\",\n text: `Synced ${values.length} work orders`,\n});\n\nreturn msg;\n","outputs":1,"timeout":0,"noerr":0,"initialize":"","finalize":"","libs":[],"x":2310,"y":320,"wires":[["20896582916b31a3","55bc2d9255199feb"]]},{"id":"efbe1c9bd843b1ac","type":"debug","z":"a79ad45246b8dac2","name":"debug 15","active":false,"tosidebar":true,"console":false,"tostatus":false,"complete":"true","targetType":"full","statusVal":"","statusType":"auto","x":1670,"y":1340,"wires":[]},{"id":"5ca46afa62f2d693","type":"debug","z":"a79ad45246b8dac2","name":"debug 16","active":false,"tosidebar":true,"console":false,"tostatus":false,"complete":"true","targetType":"full","statusVal":"","statusType":"auto","x":1860,"y":1300,"wires":[]},{"id":"55bc2d9255199feb","type":"debug","z":"a79ad45246b8dac2","name":"debug 17","active":false,"tosidebar":true,"console":false,"tostatus":false,"complete":"true","targetType":"full","statusVal":"","statusType":"auto","x":2020,"y":1300,"wires":[]},{"id":"8fead4461fa18ebf","type":"inject","z":"a79ad45246b8dac2","name":"","props":[{"p":"payload"},{"p":"topic","vt":"str"}],"repeat":"","crontab":"","once":false,"onceDelay":0.1,"topic":"","payload":"","payloadType":"date","x":1350,"y":1240,"wires":[["11682c71a65e85f4"]]},{"id":"c81504b31f50c862","type":"debug","z":"a79ad45246b8dac2","name":"debug 18","active":false,"tosidebar":true,"console":false,"tostatus":false,"complete":"true","targetType":"full","statusVal":"","statusType":"auto","x":1690,"y":1120,"wires":[]},{"id":"7a16d1c7c9dd7225","type":"debug","z":"a79ad45246b8dac2","name":"debug 19","active":false,"tosidebar":true,"console":false,"tostatus":false,"complete":"true","targetType":"full","statusVal":"","statusType":"auto","x":2270,"y":1220,"wires":[]},{"id":"cff3a2f29333543f","type":"debug","z":"a79ad45246b8dac2","name":"debug 20","active":false,"tosidebar":true,"console":false,"tostatus":false,"complete":"true","targetType":"full","statusVal":"","statusType":"auto","x":960,"y":220,"wires":[]},{"id":"94719c2980aad7b0","type":"debug","z":"a79ad45246b8dac2","name":"debug 21","active":false,"tosidebar":true,"console":false,"tostatus":false,"complete":"true","targetType":"full","statusVal":"","statusType":"auto","x":1710,"y":1060,"wires":[]},{"id":"054477bae60d4b0f","type":"debug","z":"a79ad45246b8dac2","name":"debug 22","active":false,"tosidebar":true,"console":false,"tostatus":false,"complete":"true","targetType":"full","statusVal":"","statusType":"auto","x":1770,"y":1000,"wires":[]},{"id":"0f06fb1cea06f532","type":"function","z":"a79ad45246b8dac2","name":"function 3","func":"const awo = msg.payload?.activeWorkOrder;\nif (awo) {\n const v = awo.lastUpdateIso;\n\n // If it's already a string, keep it\n if (typeof v === \"string\") {\n // ok\n } else if (v instanceof Date) {\n awo.lastUpdateIso = v.toISOString();\n } else if (v && typeof v.toISO === \"function\") {\n // Luxon DateTime\n awo.lastUpdateIso = v.toISO();\n } else if (v && typeof v.toISOString === \"function\") {\n // Some date-like objects\n awo.lastUpdateIso = v.toISOString();\n } else if (v && typeof v.format === \"function\") {\n // Moment-like\n awo.lastUpdateIso = v.format();\n } else {\n // Last resort: try to stringify, otherwise null it out\n awo.lastUpdateIso = v ? String(v) : null;\n }\n node.warn(`[lastUpdateIso] typeof=${typeof v} value=${v}`);\n node.warn(`[lastUpdateIso] JSON=${JSON.stringify(v)}`);\n}\n\nreturn msg;","outputs":1,"timeout":0,"noerr":0,"initialize":"","finalize":"","libs":[],"x":3560,"y":740,"wires":[["fa59b2417027ea74"]]},{"id":"4d2e7dc38b60e4f1","type":"function","z":"a79ad45246b8dac2","name":"Build Heartbeat HTTP","func":"// Build direct heartbeat HTTP request\nconst config = global.get(\"config\") || {};\nconst base = config.cloudBaseUrl;\nconst apiKey = config.apiKey;\n\nif (!base || !apiKey) {\n node.status({ fill: \"yellow\", shape: \"ring\", text: \"Heartbeat waiting for pairing\" });\n return null;\n}\n\nconst baseUrl = String(base).replace(/\\/+$/, \"\");\nmsg.method = \"POST\";\nmsg.url = baseUrl + \"/api/ingest/heartbeat\";\nmsg.headers = {\n \"Content-Type\": \"application/json\",\n \"x-api-key\": apiKey,\n};\n\n// Use the same payload you already build in Online HeartBeat\nmsg.payload = {\n machineId: msg.machineId,\n tsMs: msg.tsMs, // device time; server will ignore for last_seen\n status: \"ONLINE\",\n message: \"NR heartbeat\",\n ip: (config.edgeIp || msg.ip || \"192.168.18.33\"),\n fwVersion: (config.fwVersion || \"raspi-nodered-1.0\"),\n};\n\nreturn msg;\n","outputs":1,"timeout":0,"noerr":0,"initialize":"","finalize":"","libs":[],"x":2800,"y":640,"wires":[["774f2e480531a60c"]]},{"id":"774f2e480531a60c","type":"http request","z":"a79ad45246b8dac2","name":"Send Heartbeat","method":"use","ret":"txt","paytoqs":"ignore","url":"","tls":"","persist":false,"proxy":"","insecureHTTPParser":false,"authType":"","senderr":false,"headers":[],"x":3040,"y":640,"wires":[["2a769f7cf7d78158"]]},{"id":"2a769f7cf7d78158","type":"debug","z":"a79ad45246b8dac2","name":"debug 24","active":false,"tosidebar":true,"console":false,"tostatus":false,"complete":"true","targetType":"full","statusVal":"","statusType":"auto","x":3210,"y":660,"wires":[]},{"id":"fdb32dd27585bd3e","type":"debug","z":"a79ad45246b8dac2","name":"debug 25","active":false,"tosidebar":true,"console":false,"tostatus":false,"complete":"true","targetType":"full","statusVal":"","statusType":"auto","x":970,"y":380,"wires":[]},{"id":"0500019de35fd310","type":"debug","z":"a79ad45246b8dac2","name":"debug 26","active":false,"tosidebar":true,"console":false,"tostatus":false,"complete":"true","targetType":"full","statusVal":"","statusType":"auto","x":960,"y":420,"wires":[]},{"id":"28cb7dd965982931","type":"inject","z":"a79ad45246b8dac2","g":"92105e5a6e17066a","name":"","props":[{"p":"payload"}],"repeat":"","crontab":"","once":true,"onceDelay":0.1,"topic":"","payload":"1","payloadType":"num","x":1260,"y":240,"wires":[["ae5c83dacb5cf69b"]]},{"id":"ae5c83dacb5cf69b","type":"function","z":"a79ad45246b8dac2","g":"92105e5a6e17066a","name":"Simula Inyectora","func":"/**\n * Machine Cycle Simulator (0/1 square wave with realistic variance)\n *\n * How to use:\n * - Trigger this node ONCE (Inject once after deploy). It will start emitting 0/1 on its own.\n * - To stop: send a message with msg.payload = \"stop\" (or msg.topic=\"stop\")\n * - To reset state: msg.payload = \"reset\"\n *\n * Output:\n * - msg.payload = 0 or 1\n */\n\nconst CFG = {\n // Base: your 14.5s cycle => 7.25s half-period between toggles\n halfPeriodMs: 7250,\n\n // Small natural jitter during normal/perfect running\n jitterMs: 250, // +/- 250ms\n\n // Perfect behavior windows\n perfectRunMs: 30 * 60 * 1000, // 30 minutes perfect\n pEnterPerfect: 0.12, // chance to enter a perfect run when a phase ends\n\n // Random event probabilities (evaluated per toggle when NOT in perfect run)\n pSlowPhase: 0.10, // slow cycles phase\n pMicroStop: 0.06, // short pause\n pMacroStop: 0.008, // long stop\n\n // Microstop + macrostop durations\n microStopMs: [4000, 20000], // 4s–20s\n macroStopMs: [2 * 60 * 1000, 8 * 60 * 1000], // 2–8 minutes\n\n // Slow cycles\n slowFactor: [1.25, 1.9], // 25%–90% slower (halfPeriod multiplied)\n slowPhaseToggles: [6, 25], // lasts 6–25 toggles\n\n // Avoid back-to-back stops too frequently\n minGapMicroMs: 20 * 1000, // at least 20s between stops\n minGapMacroMs: 60 * 1000, // at least 60s between macrostops\n};\n\nfunction randInt(min, max) { return Math.floor(Math.random() * (max - min + 1)) + min; }\nfunction randFloat(min, max) { return Math.random() * (max - min) + min; }\nfunction pickMs(range) { return randInt(range[0], range[1]); }\nfunction clamp(n, a, b) { return Math.max(a, Math.min(b, n)); }\n\nfunction clearTimer() {\n const t = context.get(\"timer\");\n if (t) clearTimeout(t);\n context.set(\"timer\", null);\n context.set(\"running\", false);\n}\n\nif (msg && (msg.payload === \"stop\" || msg.topic === \"stop\")) {\n clearTimer();\n node.status({ fill: \"grey\", shape: \"ring\", text: \"stopped\" });\n return null;\n}\n\nif (msg && msg.payload === \"reset\") {\n context.set(\"state\", 0);\n node.status({ fill: \"grey\", shape: \"dot\", text: \"reset to 0\" });\n return null;\n}\n\n// Store a template msg (so you can pass machineId/topic/etc. once)\nif (msg && typeof msg === \"object\") {\n const template = Object.assign({}, msg);\n delete template.payload; // we'll overwrite payload each emit\n context.set(\"template\", template);\n}\n\nlet running = context.get(\"running\") || false;\nlet timer = context.get(\"timer\");\nlet state = context.get(\"state\");\nif (state === undefined || state === null) state = 0;\n\nlet phase = context.get(\"phase\") || { type: \"idle\", until: 0, slowLeft: 0 };\nlet lastStopAt = context.get(\"lastStopAt\") || 0;\n\nfunction decideNextDelayMs() {\n const now = Date.now();\n\n // Perfect run active\n if (phase.type === \"perfect\" && now < phase.until) {\n const jitter = randInt(-CFG.jitterMs, CFG.jitterMs);\n return clamp(CFG.halfPeriodMs + jitter, 300, 30 * 60 * 1000);\n }\n\n // Slow phase active (counted in toggles)\n if (phase.type === \"slow\" && phase.slowLeft > 0) {\n phase.slowLeft -= 1;\n context.set(\"phase\", phase);\n\n const factor = randFloat(CFG.slowFactor[0], CFG.slowFactor[1]);\n const jitter = randInt(-CFG.jitterMs, CFG.jitterMs);\n node.status({ fill: \"blue\", shape: \"dot\", text: `slow (${phase.slowLeft} left)` });\n return clamp(Math.round(CFG.halfPeriodMs * factor) + jitter, 300, 30 * 60 * 1000);\n }\n\n // Phase ended → maybe enter a new perfect run\n if (Math.random() < CFG.pEnterPerfect) {\n phase = { type: \"perfect\", until: now + CFG.perfectRunMs, slowLeft: 0 };\n context.set(\"phase\", phase);\n node.status({ fill: \"green\", shape: \"dot\", text: \"perfect run\" });\n return decideNextDelayMs();\n }\n\n // Event selection (macro > micro > slow > normal)\n const sinceStop = now - lastStopAt;\n\n if (sinceStop > CFG.minGapMacroMs && Math.random() < CFG.pMacroStop) {\n lastStopAt = now;\n context.set(\"lastStopAt\", lastStopAt);\n node.status({ fill: \"red\", shape: \"dot\", text: \"MACRO STOP\" });\n return pickMs(CFG.macroStopMs);\n }\n\n if (sinceStop > CFG.minGapMicroMs && Math.random() < CFG.pMicroStop) {\n lastStopAt = now;\n context.set(\"lastStopAt\", lastStopAt);\n node.status({ fill: \"yellow\", shape: \"dot\", text: \"micro stop\" });\n return pickMs(CFG.microStopMs);\n }\n\n if (Math.random() < CFG.pSlowPhase) {\n phase = { type: \"slow\", until: 0, slowLeft: randInt(CFG.slowPhaseToggles[0], CFG.slowPhaseToggles[1]) };\n context.set(\"phase\", phase);\n return decideNextDelayMs();\n }\n\n // Normal running\n node.status({ fill: \"green\", shape: \"dot\", text: \"running\" });\n const jitter = randInt(-CFG.jitterMs, CFG.jitterMs);\n return clamp(CFG.halfPeriodMs + jitter, 300, 30 * 60 * 1000);\n}\n\nfunction emitTick() {\n // Toggle 0/1\n state = state ? 0 : 1;\n context.set(\"state\", state);\n\n const template = context.get(\"template\") || {};\n const out = Object.assign({}, template, { payload: state });\n\n node.send(out);\n\n // Schedule next emission\n const delay = decideNextDelayMs();\n const t = setTimeout(emitTick, delay);\n context.set(\"timer\", t);\n}\n\nif (!running) {\n context.set(\"running\", true);\n node.status({ fill: \"green\", shape: \"dot\", text: \"started\" });\n}\n\n// Don’t start multiple timers if you accidentally keep the old repeating inject\n// before\nif (!timer) {\n const t = setTimeout(emitTick, 100);\n context.set(\"timer\", t);\n}\n\n// after — always start fresh on trigger; ignore stale post-deploy refs\nclearTimeout(context.get(\"timer\"));\ncontext.set(\"timer\", setTimeout(emitTick, 100));\n\nreturn null;\n","outputs":1,"timeout":0,"noerr":0,"initialize":"","finalize":"","libs":[],"x":1440,"y":240,"wires":[["decce87e728471dd","ca3e03882993bc30"]]},{"id":"1343d2ba483a6b6f","type":"function","z":"a79ad45246b8dac2","name":"Persist pairing config","func":"const result = msg.payload || {};\nif (!result.ok) return null;\n\nconst config = global.get(\"config\") || {};\nif (!config.machineId || !config.apiKey) return null;\n\nconst settings = global.get(\"settings\") || {};\nconst shifts = settings.shifts || [{ start: \"08:00\", end: \"16:00\" }];\n\nmsg.topic = `\nINSERT INTO current_config (\n machine_id,\n api_key,\n org_id,\n cloud_base_url,\n shifts_json,\n shift_change_comp_min,\n lunch_break_min,\n threshold_multiplier,\n oee_alert_threshold,\n mold_total,\n mold_active,\n updated_at\n) VALUES (?, ?, ?, ?, ?, ?, ?, ?, ?, ?, ?, NOW())\nON DUPLICATE KEY UPDATE\n api_key=VALUES(api_key),\n org_id=VALUES(org_id),\n cloud_base_url=VALUES(cloud_base_url),\n updated_at=NOW();\n`.trim();\n\nmsg.payload = [\n config.machineId,\n config.apiKey,\n config.orgId || null,\n config.cloudBaseUrl || null,\n JSON.stringify(shifts),\n Number(settings.shiftChangeCompensation ?? 10),\n Number(settings.lunchBreakMinutes ?? 30),\n Number(settings.thresholdMultiplier ?? 1.5),\n Number(settings.oeeAlertThreshold ?? 90),\n Number(settings.moldTotal ?? 0),\n Number(settings.moldActive ?? 0)\n];\n\nreturn msg;\n","outputs":1,"timeout":0,"noerr":0,"initialize":"","finalize":"","libs":[],"x":1000,"y":1060,"wires":[["8643b73f1c7529b2","a49cb4af069db47a"]]},{"id":"8643b73f1c7529b2","type":"mysql","z":"a79ad45246b8dac2","mydb":"fc9634aabefee16b","name":"Mold Presets DB","x":1230,"y":1060,"wires":[["e0c5327b7ff6f9ed"]]},{"id":"9c649c3cbb1976bc","type":"mysql","z":"a79ad45246b8dac2","mydb":"fc9634aabefee16b","name":"Mold Presets DB","x":3850,"y":220,"wires":[["ab0a2225018a1eb0","54bb41c2b73d2b34"]]},{"id":"343d790f4dc48001","type":"function","z":"a79ad45246b8dac2","name":"load config from DB","func":"msg.topic = `\nSELECT machine_id, api_key, org_id, cloud_base_url\nFROM current_config\nWHERE machine_id IS NOT NULL AND machine_id <> '' AND api_key IS NOT NULL AND api_key <> ''\nORDER BY updated_at DESC\nLIMIT 1;\n`.trim();\nmsg.payload = [];\nreturn msg;\n","outputs":1,"timeout":0,"noerr":0,"initialize":"","finalize":"","libs":[],"x":3650,"y":220,"wires":[["9c649c3cbb1976bc"]]},{"id":"ab0a2225018a1eb0","type":"function","z":"a79ad45246b8dac2","name":"apply config from DB","func":"const rows = msg.payload;\n\nif (!Array.isArray(rows) || rows.length === 0) {\n msg._configRetry = (msg._configRetry || 0) + 1;\n msg._configLoaded = false;\n return [null, msg]; // retry path\n}\n\nconst row = rows[0] || {};\nconst machineId = (row.machine_id || \"\").toString().trim();\nconst apiKey = (row.api_key || \"\").toString().trim();\n\nif (!machineId || !apiKey) {\n msg._configRetry = (msg._configRetry || 0) + 1;\n msg._configLoaded = false;\n return [null, msg]; // retry path\n}\n\nif (msg._configRetry > 12) return [null, null]; // optional stop after 12 tries\n\nconst config = global.get(\"config\") || {};\nconfig.machineId = machineId;\nconfig.apiKey = apiKey;\nif (row.org_id) config.orgId = row.org_id;\nif (row.cloud_base_url) config.cloudBaseUrl = row.cloud_base_url;\nif (config.settingsReadOnly === undefined) config.settingsReadOnly = true;\nif (!config.mqttTopicPrefix) config.mqttTopicPrefix = \"mis\";\n\nglobal.set(\"config\", config);\nmsg._configLoaded = true;\nreturn [msg, null];\n","outputs":2,"timeout":0,"noerr":0,"initialize":"","finalize":"","libs":[],"x":4080,"y":220,"wires":[[],["d10b849115827426"]]},{"id":"a246064e0f7b412a","type":"function","z":"a79ad45246b8dac2","d":true,"name":"throttle + dedupe","func":"// KPI Gate: 1/min throttle + dedupe + fresh timestamp\nconst now = Date.now();\nconst minIntervalMs = 60000;\n\nconst payload = msg.outbox?.payload;\nif (!payload) return null;\n\n// stable signature (no tsMs)\nconst sig = JSON.stringify({\n workOrderId: payload.activeWorkOrder?.id || null,\n cycle_count: payload.cycle_count || 0,\n good_parts: payload.good_parts || 0,\n scrap_parts: payload.scrap_parts || 0,\n cavities: payload.cavities || null,\n cycleTime: payload.cycleTime || 0,\n actualCycleTime: payload.actualCycleTime || 0,\n trackingEnabled: !!payload.trackingEnabled,\n productionStarted: !!payload.productionStarted,\n kpis: payload.kpis || {},\n});\n\nconst lastSentAt = flow.get(\"kpi_lastSentAt\") || 0;\nconst lastSig = flow.get(\"kpi_lastSig\") || \"\";\n\n// Drop if too soon and unchanged\nif ((now - lastSentAt) < minIntervalMs && sig === lastSig) {\n return null;\n}\n\n// Update gate state\nflow.set(\"kpi_lastSentAt\", now);\nflow.set(\"kpi_lastSig\", sig);\n\n// Ensure fresh timestamp to avoid timeline weirdness\npayload.tsMs = now;\nmsg.outbox.payload = payload;\nmsg.tsMs = now;\n\nreturn msg;\n","outputs":1,"timeout":0,"noerr":0,"initialize":"","finalize":"","libs":[],"x":2410,"y":1080,"wires":[[]]},{"id":"d98b1d3591baa960","type":"inject","z":"a79ad45246b8dac2","name":"KPI minute tick","props":[{"p":"payload"},{"p":"topic","vt":"str"}],"repeat":"60","crontab":"","once":false,"onceDelay":0.1,"topic":"","payload":"","payloadType":"date","x":2520,"y":840,"wires":[["2a3458eeba5bf634"]]},{"id":"2a3458eeba5bf634","type":"function","z":"a79ad45246b8dac2","name":"Build KPI Minute Snapshot","func":"// Build KPI Minute Snapshot (single source of KPI outbox)\nconst config = global.get(\"config\") || {};\nconst state = global.get(\"state\") || {};\nconst machineId = config.machineId;\nif (!machineId) return null;\n\nconst now = Date.now();\n// Optional: align to minute boundary for clean timeline\nconst tsMs = now - (now % 60000);\n\nconst rawActive = state.activeWorkOrder || null;\nconst active = rawActive ? { ...rawActive } : null;\n\n// Normalize activeWorkOrder.lastUpdateIso to string if present\nif (active && active.lastUpdateIso != null) {\n const v = active.lastUpdateIso;\n if (typeof v === \"string\") {\n // ok\n } else if (v instanceof Date) {\n active.lastUpdateIso = v.toISOString();\n } else if (typeof v === \"number\") {\n active.lastUpdateIso = new Date(v).toISOString();\n } else if (v && typeof v.toISOString === \"function\") {\n active.lastUpdateIso = v.toISOString();\n } else if (v && typeof v.toISO === \"function\") {\n active.lastUpdateIso = v.toISO();\n } else if (v && typeof v.format === \"function\") {\n active.lastUpdateIso = v.format();\n } else {\n delete active.lastUpdateIso; // avoid invalid payload\n }\n}\n\nconst kpis = state.currentKPIs || { oee: 0, availability: 0, performance: 0, quality: 0 };\n\nconst cavitiesRaw = Number(\n active?.cavities ??\n state.lastMoldActive ??\n 0\n);\nconst cavities = cavitiesRaw > 0 ? cavitiesRaw : null;\n\nmsg.machineId = machineId;\nmsg.tsMs = tsMs;\n\nmsg.outbox = {\n type: \"kpi\",\n payload: {\n tsMs,\n activeWorkOrder: active,\n cycle_count: Number(state.cycleCount ?? 0),\n good_parts: Number(active?.goodParts ?? 0),\n scrap_parts: Number(active?.scrapParts ?? 0),\n cavities,\n cycleTime: Number(active?.cycleTime ?? state.lastCycleTime ?? 0),\n actualCycleTime: Number(state.lastActualCycleTime ?? 0),\n trackingEnabled: !!state.trackingEnabled,\n productionStarted: !!state.productionStarted,\n kpis,\n },\n};\n\nreturn msg;\n","outputs":1,"timeout":0,"noerr":0,"initialize":"","finalize":"","libs":[],"x":2740,"y":840,"wires":[["c829b1bc4212b5d0"]]},{"id":"1ce5b39dbe343525","type":"delay","z":"a79ad45246b8dac2","name":"","pauseType":"delay","timeout":"2","timeoutUnits":"seconds","rate":"1","nbRateUnits":"1","rateUnits":"second","randomFirst":"1","randomLast":"5","randomUnits":"seconds","drop":false,"allowrate":false,"outputs":1,"x":3460,"y":220,"wires":[["343d790f4dc48001"]]},{"id":"d10b849115827426","type":"switch","z":"a79ad45246b8dac2","name":"","property":"config.apiKey","propertyType":"global","rules":[{"t":"nempty"},{"t":"empty"}],"checkall":"true","repair":false,"outputs":2,"x":4290,"y":220,"wires":[[],["1ce5b39dbe343525"]]},{"id":"a49cb4af069db47a","type":"debug","z":"a79ad45246b8dac2","name":"debug 12","active":false,"tosidebar":true,"console":false,"tostatus":false,"complete":"true","targetType":"full","statusVal":"","statusType":"auto","x":1210,"y":1160,"wires":[]},{"id":"e0c5327b7ff6f9ed","type":"debug","z":"a79ad45246b8dac2","name":"debug 27","active":false,"tosidebar":true,"console":false,"tostatus":false,"complete":"true","targetType":"full","statusVal":"","statusType":"auto","x":1050,"y":1240,"wires":[]},{"id":"54bb41c2b73d2b34","type":"debug","z":"a79ad45246b8dac2","name":"debug 13","active":true,"tosidebar":true,"console":false,"tostatus":false,"complete":"false","statusVal":"","statusType":"auto","x":4030,"y":140,"wires":[]},{"id":"ca3e03882993bc30","type":"debug","z":"a79ad45246b8dac2","name":"debug 14","active":true,"tosidebar":true,"console":false,"tostatus":false,"complete":"true","targetType":"full","statusVal":"","statusType":"auto","x":2710,"y":460,"wires":[]},{"id":"716026cdc4283e7c","type":"debug","z":"a79ad45246b8dac2","name":"debug 23","active":false,"tosidebar":true,"console":false,"tostatus":false,"complete":"false","statusVal":"","statusType":"auto","x":2310,"y":60,"wires":[]},{"id":"522e873437f9f5e5","type":"exec","z":"e57aed349acfd46b","command":"nmcli -t -f SSID dev wifi list | sed '/^$/d' | sort -u","addpay":false,"append":"","useSpawn":"false","timer":"","winHide":false,"oldrc":false,"name":"scan","x":430,"y":80,"wires":[["36411594b5625bdc"],[],[]]},{"id":"36411594b5625bdc","type":"function","z":"e57aed349acfd46b","name":"parseOptions","func":"var ssids = msg.payload.split('\\n').filter(s => !!s)\n\nssids = [...new Set(ssids)];\n\nmsg.options = ssids\nmsg.payload = null\n\nreturn msg;","outputs":1,"noerr":0,"x":660,"y":67,"wires":[["4bc9df4498162011"]]},{"id":"5b06fdd1ad029737","type":"inject","z":"e57aed349acfd46b","name":"","repeat":"","crontab":"","once":false,"onceDelay":0.1,"topic":"","payload":"","payloadType":"date","x":260,"y":221,"wires":[["522e873437f9f5e5","7b8be9ec47263246","a0ee571042e3c750"]]},{"id":"3b1c50c5236f72f0","type":"switch","z":"e57aed349acfd46b","name":"ifWifi","property":"name","propertyType":"msg","rules":[{"t":"eq","v":"Wifi","vt":"str"}],"checkall":"true","repair":false,"outputs":1,"x":271,"y":80,"wires":[["522e873437f9f5e5","7b8be9ec47263246","a0ee571042e3c750"]]},{"id":"7b8be9ec47263246","type":"exec","z":"e57aed349acfd46b","command":"nmcli -t -f ACTIVE,SSID dev wifi | awk -F: '$1==\"yes\"{print $2; exit}'","addpay":false,"append":"","useSpawn":"false","timer":"","winHide":false,"oldrc":false,"name":"getInfo","x":430,"y":181,"wires":[["d0c0087f325fd5ca"],[],[]]},{"id":"d0c0087f325fd5ca","type":"function","z":"e57aed349acfd46b","name":"parseInfo","func":"function grab(re){\n const m = msg.payload.match(re);\n return m ? m[1] : null;\n}\n\nconst ip = grab(/inet ([0-9\\.]+)/);\nconst mask = grab(/netmask ([0-9\\.]+)/);\nconst broadcast = grab(/broadcast ([0-9\\.]+)/);\n\nnode.send({topic:\"ip\", payload: ip});\nnode.send({topic:\"mask\", payload: mask});\nnode.send({topic:\"broadcast\", payload: broadcast});\n\nreturn null;\n","outputs":1,"timeout":"","noerr":0,"initialize":"","finalize":"","libs":[],"x":640,"y":168,"wires":[["c2ce2e0385a9884d"]]},{"id":"4bc9df4498162011","type":"function","z":"e57aed349acfd46b","name":"toScanResult","func":"msg.topic = \"wifi:scan:result\";\nmsg.payload = msg.options || [];\ndelete msg.options;\nreturn msg;\n","outputs":1,"timeout":"","noerr":0,"initialize":"","finalize":"","libs":[],"x":850,"y":60,"wires":[["1e16d19cbb14accf"]]},{"id":"6fdefd93d9bc08a3","type":"function","z":"e57aed349acfd46b","name":"getPassphrase","func":"var data = msg.payload\n\nvar command = `wpa_passphrase \"${data.ssid}\" \"${data.password}\" | sed '/#psk=\".*\"/d'`\n \nmsg.payload = command\n\nreturn msg","outputs":1,"noerr":0,"x":1060,"y":60,"wires":[["62c05f749e9775b1"]]},{"id":"62c05f749e9775b1","type":"exec","z":"e57aed349acfd46b","command":"","addpay":true,"append":"","useSpawn":"false","timer":"","oldrc":false,"name":"","x":1221,"y":60,"wires":[["9b3215773224c632"],[],[]]},{"id":"9b3215773224c632","type":"function","z":"e57aed349acfd46b","name":"updateWpasupplicant","func":"var template = `sudo tee /etc/wpa_supplicant/wpa_supplicant.conf <