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This commit is contained in:
Marcelo Dares
809
app/(app)/reports/page.tsx
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809
app/(app)/reports/page.tsx
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@@ -0,0 +1,809 @@
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"use client";
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import { useEffect, useMemo, useState } from "react";
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import {
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Bar,
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BarChart,
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CartesianGrid,
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Cell,
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Line,
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LineChart,
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ResponsiveContainer,
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Tooltip,
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XAxis,
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YAxis,
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} from "recharts";
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type RangeKey = "24h" | "7d" | "30d" | "custom";
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type ReportSummary = {
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oeeAvg: number | null;
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availabilityAvg: number | null;
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performanceAvg: number | null;
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qualityAvg: number | null;
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goodTotal: number | null;
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scrapTotal: number | null;
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targetTotal: number | null;
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scrapRate: number | null;
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topScrapSku?: string | null;
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topScrapWorkOrder?: string | null;
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};
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type ReportDowntime = {
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macrostopSec: number;
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microstopSec: number;
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slowCycleCount: number;
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qualitySpikeCount: number;
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performanceDegradationCount: number;
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oeeDropCount: number;
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};
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type ReportTrendPoint = { t: string; v: number };
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type ReportPayload = {
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summary: ReportSummary;
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downtime: ReportDowntime;
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trend: {
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oee: ReportTrendPoint[];
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availability: ReportTrendPoint[];
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performance: ReportTrendPoint[];
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quality: ReportTrendPoint[];
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scrapRate: ReportTrendPoint[];
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};
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distribution: {
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cycleTime: {
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label: string;
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count: number;
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rangeStart?: number;
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rangeEnd?: number;
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overflow?: "low" | "high";
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minValue?: number;
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maxValue?: number;
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}[];
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};
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insights?: string[];
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};
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type MachineOption = { id: string; name: string };
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type FilterOptions = { workOrders: string[]; skus: string[] };
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function fmtPct(v?: number | null) {
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if (v === null || v === undefined || Number.isNaN(v)) return "--";
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return `${v.toFixed(1)}%`;
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}
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function fmtNum(v?: number | null) {
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if (v === null || v === undefined || Number.isNaN(v)) return "--";
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return `${Math.round(v)}`;
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}
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function fmtDuration(sec?: number | null) {
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if (!sec) return "--";
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const h = Math.floor(sec / 3600);
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const m = Math.floor((sec % 3600) / 60);
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if (h > 0) return `${h}h ${m}m`;
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return `${m}m`;
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}
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function downsample<T>(rows: T[], max: number) {
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if (rows.length <= max) return rows;
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const step = Math.ceil(rows.length / max);
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return rows.filter((_, idx) => idx % step === 0);
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}
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function formatTickLabel(ts: string, range: RangeKey) {
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const d = new Date(ts);
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if (Number.isNaN(d.getTime())) return ts;
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const hh = String(d.getHours()).padStart(2, "0");
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const mm = String(d.getMinutes()).padStart(2, "0");
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const month = String(d.getMonth() + 1).padStart(2, "0");
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const day = String(d.getDate()).padStart(2, "0");
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if (range === "24h") return `${hh}:${mm}`;
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return `${month}-${day}`;
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}
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function CycleTooltip({ active, payload }: any) {
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if (!active || !payload?.length) return null;
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const p = payload[0]?.payload;
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if (!p) return null;
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let detail = "";
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if (p.overflow === "low") {
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detail = `Below ${p.rangeEnd?.toFixed(1)}s`;
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} else if (p.overflow === "high") {
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detail = `Above ${p.rangeStart?.toFixed(1)}s`;
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} else if (p.rangeStart != null && p.rangeEnd != null) {
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detail = `${p.rangeStart.toFixed(1)}s - ${p.rangeEnd.toFixed(1)}s`;
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}
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const extreme =
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p.overflow && (p.minValue != null || p.maxValue != null)
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? `Extremes: ${p.minValue?.toFixed(1) ?? "--"}s - ${p.maxValue?.toFixed(1) ?? "--"}s`
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: "";
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return (
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<div className="rounded-xl border border-white/10 bg-zinc-950/95 px-4 py-3 shadow-lg">
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<div className="text-sm font-semibold text-white">{p.label}</div>
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<div className="mt-2 space-y-1 text-xs text-zinc-300">
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<div>
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Cycles: <span className="text-white">{p.count}</span>
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</div>
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{detail ? (
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<div>
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Range: <span className="text-white">{detail}</span>
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</div>
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) : null}
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{extreme ? <div className="text-zinc-400">{extreme}</div> : null}
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</div>
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</div>
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);
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}
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function buildCsv(report: ReportPayload) {
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const rows = new Map<string, Record<string, string | number>>();
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const addSeries = (series: ReportTrendPoint[], key: string) => {
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for (const p of series) {
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const row = rows.get(p.t) ?? { timestamp: p.t };
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row[key] = p.v;
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rows.set(p.t, row);
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}
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};
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addSeries(report.trend.oee, "oee");
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addSeries(report.trend.availability, "availability");
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addSeries(report.trend.performance, "performance");
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addSeries(report.trend.quality, "quality");
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addSeries(report.trend.scrapRate, "scrapRate");
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const ordered = [...rows.values()].sort((a, b) => {
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const at = new Date(String(a.timestamp)).getTime();
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const bt = new Date(String(b.timestamp)).getTime();
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return at - bt;
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});
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const header = ["timestamp", "oee", "availability", "performance", "quality", "scrapRate"].join(",");
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const lines = ordered.map((row) =>
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[
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row.timestamp,
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row.oee ?? "",
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row.availability ?? "",
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row.performance ?? "",
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row.quality ?? "",
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row.scrapRate ?? "",
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]
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.map((v) => (v == null ? "" : String(v)))
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.join(",")
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);
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const summary = report.summary;
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const downtime = report.downtime;
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const sectionLines: string[] = [];
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sectionLines.push("section,key,value");
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const addRow = (section: string, key: string, value: string | number | null | undefined) => {
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sectionLines.push(
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[section, key, value == null ? "" : String(value)]
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.map((v) => (v.includes(",") ? `"${v.replace(/\"/g, '""')}"` : v))
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.join(",")
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);
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};
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addRow("summary", "oeeAvg", summary.oeeAvg);
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addRow("summary", "availabilityAvg", summary.availabilityAvg);
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addRow("summary", "performanceAvg", summary.performanceAvg);
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addRow("summary", "qualityAvg", summary.qualityAvg);
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addRow("summary", "goodTotal", summary.goodTotal);
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addRow("summary", "scrapTotal", summary.scrapTotal);
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addRow("summary", "targetTotal", summary.targetTotal);
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addRow("summary", "scrapRate", summary.scrapRate);
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addRow("summary", "topScrapSku", summary.topScrapSku ?? "");
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addRow("summary", "topScrapWorkOrder", summary.topScrapWorkOrder ?? "");
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addRow("loss_drivers", "macrostopSec", downtime.macrostopSec);
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addRow("loss_drivers", "microstopSec", downtime.microstopSec);
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addRow("loss_drivers", "slowCycleCount", downtime.slowCycleCount);
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addRow("loss_drivers", "qualitySpikeCount", downtime.qualitySpikeCount);
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addRow("loss_drivers", "performanceDegradationCount", downtime.performanceDegradationCount);
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addRow("loss_drivers", "oeeDropCount", downtime.oeeDropCount);
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for (const bin of report.distribution.cycleTime) {
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addRow("cycle_distribution", bin.label, bin.count);
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}
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if (report.insights?.length) {
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report.insights.forEach((note, idx) => addRow("insights", String(idx + 1), note));
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}
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return [header, ...lines, "", ...sectionLines].join("\n");
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}
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function downloadText(filename: string, content: string) {
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const blob = new Blob([content], { type: "text/csv;charset=utf-8;" });
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const url = URL.createObjectURL(blob);
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const link = document.createElement("a");
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link.href = url;
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link.setAttribute("download", filename);
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document.body.appendChild(link);
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link.click();
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document.body.removeChild(link);
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URL.revokeObjectURL(url);
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}
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function buildPdfHtml(
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report: ReportPayload,
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rangeLabel: string,
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filters: { machine: string; workOrder: string; sku: string }
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) {
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const summary = report.summary;
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const downtime = report.downtime;
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const cycleBins = report.distribution.cycleTime;
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const insights = report.insights ?? [];
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return `
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<!doctype html>
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<html>
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<head>
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<meta charset="utf-8" />
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<title>Report Export</title>
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<style>
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body { font-family: Arial, sans-serif; color: #111; margin: 24px; }
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h1 { margin: 0 0 6px; }
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.meta { margin-bottom: 16px; color: #555; }
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.grid { display: grid; grid-template-columns: repeat(2, minmax(0, 1fr)); gap: 16px; }
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.card { border: 1px solid #ddd; border-radius: 8px; padding: 12px; }
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.label { color: #666; font-size: 12px; text-transform: uppercase; letter-spacing: .03em; }
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.value { font-size: 18px; font-weight: 600; margin-top: 6px; }
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table { width: 100%; border-collapse: collapse; margin-top: 12px; }
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th, td { border: 1px solid #ddd; padding: 6px 8px; font-size: 12px; }
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th { background: #f5f5f5; text-align: left; }
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</style>
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</head>
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<body>
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<h1>Reports</h1>
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<div class="meta">Range: ${rangeLabel} | Machine: ${filters.machine} | Work Order: ${filters.workOrder} | SKU: ${filters.sku}</div>
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<div class="grid">
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<div class="card">
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<div class="label">OEE (avg)</div>
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<div class="value">${summary.oeeAvg != null ? summary.oeeAvg.toFixed(1) + "%" : "--"}</div>
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</div>
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<div class="card">
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<div class="label">Availability (avg)</div>
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<div class="value">${summary.availabilityAvg != null ? summary.availabilityAvg.toFixed(1) + "%" : "--"}</div>
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</div>
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<div class="card">
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<div class="label">Performance (avg)</div>
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<div class="value">${summary.performanceAvg != null ? summary.performanceAvg.toFixed(1) + "%" : "--"}</div>
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</div>
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<div class="card">
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<div class="label">Quality (avg)</div>
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<div class="value">${summary.qualityAvg != null ? summary.qualityAvg.toFixed(1) + "%" : "--"}</div>
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</div>
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</div>
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<div class="card" style="margin-top: 16px;">
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<div class="label">Top Loss Drivers</div>
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<table>
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<thead>
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<tr><th>Metric</th><th>Value</th></tr>
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</thead>
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<tbody>
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<tr><td>Macrostop (sec)</td><td>${downtime.macrostopSec}</td></tr>
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<tr><td>Microstop (sec)</td><td>${downtime.microstopSec}</td></tr>
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<tr><td>Slow Cycles</td><td>${downtime.slowCycleCount}</td></tr>
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<tr><td>Quality Spikes</td><td>${downtime.qualitySpikeCount}</td></tr>
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<tr><td>Performance Degradation</td><td>${downtime.performanceDegradationCount}</td></tr>
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<tr><td>OEE Drops</td><td>${downtime.oeeDropCount}</td></tr>
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</tbody>
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</table>
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</div>
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<div class="card" style="margin-top: 16px;">
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<div class="label">Quality Summary</div>
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<table>
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<thead>
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<tr><th>Metric</th><th>Value</th></tr>
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</thead>
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<tbody>
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<tr><td>Scrap Rate</td><td>${summary.scrapRate != null ? summary.scrapRate.toFixed(1) + "%" : "--"}</td></tr>
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<tr><td>Good Total</td><td>${summary.goodTotal ?? "--"}</td></tr>
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<tr><td>Scrap Total</td><td>${summary.scrapTotal ?? "--"}</td></tr>
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<tr><td>Target Total</td><td>${summary.targetTotal ?? "--"}</td></tr>
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<tr><td>Top Scrap SKU</td><td>${summary.topScrapSku ?? "--"}</td></tr>
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<tr><td>Top Scrap Work Order</td><td>${summary.topScrapWorkOrder ?? "--"}</td></tr>
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</tbody>
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</table>
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</div>
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<div class="card" style="margin-top: 16px;">
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<div class="label">Cycle Time Distribution</div>
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<table>
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<thead>
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<tr><th>Bin</th><th>Count</th></tr>
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</thead>
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<tbody>
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${cycleBins
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.map((bin) => `<tr><td>${bin.label}</td><td>${bin.count}</td></tr>`)
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.join("")}
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</tbody>
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</table>
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</div>
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<div class="card" style="margin-top: 16px;">
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<div class="label">Notes for Ops</div>
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${insights.length ? `<ul>${insights.map((n) => `<li>${n}</li>`).join("")}</ul>` : "<div>None</div>"}
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</div>
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</body>
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</html>
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`.trim();
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}
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export default function ReportsPage() {
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const [range, setRange] = useState<RangeKey>("24h");
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const [report, setReport] = useState<ReportPayload | null>(null);
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const [loading, setLoading] = useState(true);
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const [error, setError] = useState<string | null>(null);
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const [machines, setMachines] = useState<MachineOption[]>([]);
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const [filterOptions, setFilterOptions] = useState<FilterOptions>({ workOrders: [], skus: [] });
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const [machineId, setMachineId] = useState("");
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const [workOrderId, setWorkOrderId] = useState("");
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const [sku, setSku] = useState("");
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const rangeLabel = useMemo(() => {
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if (range === "24h") return "Last 24 hours";
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if (range === "7d") return "Last 7 days";
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if (range === "30d") return "Last 30 days";
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return "Custom range";
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}, [range]);
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useEffect(() => {
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let alive = true;
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async function loadMachines() {
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try {
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const res = await fetch("/api/machines", { cache: "no-store" });
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const json = await res.json();
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if (!alive) return;
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setMachines((json?.machines ?? []).map((m: any) => ({ id: m.id, name: m.name })));
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} catch {
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if (!alive) return;
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setMachines([]);
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}
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}
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async function load() {
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setLoading(true);
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setError(null);
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try {
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const params = new URLSearchParams({ range });
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if (machineId) params.set("machineId", machineId);
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if (workOrderId) params.set("workOrderId", workOrderId);
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if (sku) params.set("sku", sku);
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const res = await fetch(`/api/reports?${params.toString()}`, { cache: "no-store" });
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const json = await res.json();
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if (!alive) return;
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if (!res.ok || json?.ok === false) {
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setError(json?.error ?? "Failed to load reports");
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setReport(null);
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} else {
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setReport(json);
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}
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} catch {
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if (!alive) return;
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setError("Network error");
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setReport(null);
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} finally {
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if (alive) setLoading(false);
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}
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}
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loadMachines();
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load();
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return () => {
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alive = false;
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};
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}, [range, machineId, workOrderId, sku]);
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useEffect(() => {
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let alive = true;
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async function loadFilters() {
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try {
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const params = new URLSearchParams({ range });
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if (machineId) params.set("machineId", machineId);
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const res = await fetch(`/api/reports/filters?${params.toString()}`, { cache: "no-store" });
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const json = await res.json();
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if (!alive) return;
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if (!res.ok || json?.ok === false) {
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setFilterOptions({ workOrders: [], skus: [] });
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} else {
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setFilterOptions({
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workOrders: json.workOrders ?? [],
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skus: json.skus ?? [],
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});
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}
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} catch {
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if (!alive) return;
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setFilterOptions({ workOrders: [], skus: [] });
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}
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||||
}
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loadFilters();
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return () => {
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alive = false;
|
||||
};
|
||||
}, [range, machineId]);
|
||||
|
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const summary = report?.summary;
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const downtime = report?.downtime;
|
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const trend = report?.trend;
|
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const distribution = report?.distribution;
|
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|
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const oeeSeries = useMemo(() => {
|
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const rows = trend?.oee ?? [];
|
||||
const trimmed = downsample(rows, 600);
|
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return trimmed.map((p) => ({
|
||||
ts: p.t,
|
||||
label: formatTickLabel(p.t, range),
|
||||
value: p.v,
|
||||
}));
|
||||
}, [trend?.oee, range]);
|
||||
|
||||
const scrapSeries = useMemo(() => {
|
||||
const rows = trend?.scrapRate ?? [];
|
||||
const trimmed = downsample(rows, 600);
|
||||
return trimmed.map((p) => ({
|
||||
ts: p.t,
|
||||
label: formatTickLabel(p.t, range),
|
||||
value: p.v,
|
||||
}));
|
||||
}, [trend?.scrapRate, range]);
|
||||
|
||||
const cycleHistogram = useMemo(() => {
|
||||
return distribution?.cycleTime ?? [];
|
||||
}, [distribution?.cycleTime]);
|
||||
|
||||
const downtimeSeries = useMemo(() => {
|
||||
if (!downtime) return [];
|
||||
return [
|
||||
{ name: "Macrostop", value: Math.round(downtime.macrostopSec / 60) },
|
||||
{ name: "Microstop", value: Math.round(downtime.microstopSec / 60) },
|
||||
];
|
||||
}, [downtime]);
|
||||
|
||||
const downtimeColors: Record<string, string> = {
|
||||
Macrostop: "#FF3B5C",
|
||||
Microstop: "#FF7A00",
|
||||
};
|
||||
|
||||
const machineLabel = useMemo(() => {
|
||||
if (!machineId) return "All machines";
|
||||
return machines.find((m) => m.id === machineId)?.name ?? machineId;
|
||||
}, [machineId, machines]);
|
||||
|
||||
const workOrderLabel = workOrderId || "All work orders";
|
||||
const skuLabel = sku || "All SKUs";
|
||||
|
||||
const handleExportCsv = () => {
|
||||
if (!report) return;
|
||||
const csv = buildCsv(report);
|
||||
downloadText("reports.csv", csv);
|
||||
};
|
||||
|
||||
const handleExportPdf = () => {
|
||||
if (!report) return;
|
||||
const html = buildPdfHtml(report, rangeLabel, {
|
||||
machine: machineLabel,
|
||||
workOrder: workOrderLabel,
|
||||
sku: skuLabel,
|
||||
});
|
||||
|
||||
const win = window.open("", "_blank", "width=900,height=650");
|
||||
if (!win) return;
|
||||
win.document.open();
|
||||
win.document.write(html);
|
||||
win.document.close();
|
||||
win.focus();
|
||||
setTimeout(() => win.print(), 300);
|
||||
};
|
||||
|
||||
return (
|
||||
<div className="p-6">
|
||||
<div className="mb-6 flex flex-wrap items-start justify-between gap-4">
|
||||
<div>
|
||||
<h1 className="text-2xl font-semibold text-white">Reports</h1>
|
||||
<p className="text-sm text-zinc-400">
|
||||
Trends, downtime, and quality analytics across machines.
|
||||
</p>
|
||||
</div>
|
||||
|
||||
<div className="flex items-center gap-2">
|
||||
<button
|
||||
onClick={handleExportCsv}
|
||||
className="rounded-xl border border-white/10 bg-white/5 px-4 py-2 text-sm text-white hover:bg-white/10"
|
||||
>
|
||||
Export CSV
|
||||
</button>
|
||||
<button
|
||||
onClick={handleExportPdf}
|
||||
className="rounded-xl border border-white/10 bg-white/5 px-4 py-2 text-sm text-white hover:bg-white/10"
|
||||
>
|
||||
Export PDF
|
||||
</button>
|
||||
</div>
|
||||
</div>
|
||||
|
||||
<div className="rounded-2xl border border-white/10 bg-white/5 p-5">
|
||||
<div className="flex flex-wrap items-center justify-between gap-4">
|
||||
<div className="text-sm font-semibold text-white">Filters</div>
|
||||
<div className="text-xs text-zinc-400">{rangeLabel}</div>
|
||||
</div>
|
||||
|
||||
<div className="mt-4 grid grid-cols-1 gap-3 md:grid-cols-2 xl:grid-cols-4">
|
||||
<div className="rounded-xl border border-white/10 bg-black/20 p-3">
|
||||
<div className="text-[11px] text-zinc-400">Range</div>
|
||||
<div className="mt-2 flex flex-wrap gap-2">
|
||||
{(["24h", "7d", "30d", "custom"] as RangeKey[]).map((k) => (
|
||||
<button
|
||||
key={k}
|
||||
onClick={() => setRange(k)}
|
||||
className={`rounded-full border px-3 py-1 text-xs ${
|
||||
range === k
|
||||
? "border-emerald-500/30 bg-emerald-500/15 text-emerald-200"
|
||||
: "border-white/10 bg-white/5 text-zinc-300 hover:bg-white/10"
|
||||
}`}
|
||||
>
|
||||
{k.toUpperCase()}
|
||||
</button>
|
||||
))}
|
||||
</div>
|
||||
</div>
|
||||
|
||||
<div className="rounded-xl border border-white/10 bg-black/20 p-3">
|
||||
<div className="text-[11px] text-zinc-400">Machine</div>
|
||||
<select
|
||||
value={machineId}
|
||||
onChange={(e) => setMachineId(e.target.value)}
|
||||
className="mt-2 w-full rounded-lg border border-white/10 bg-white/5 px-3 py-2 text-sm text-zinc-300"
|
||||
>
|
||||
<option value="">All machines</option>
|
||||
{machines.map((m) => (
|
||||
<option key={m.id} value={m.id}>
|
||||
{m.name}
|
||||
</option>
|
||||
))}
|
||||
</select>
|
||||
</div>
|
||||
|
||||
<div className="rounded-xl border border-white/10 bg-black/20 p-3">
|
||||
<div className="text-[11px] text-zinc-400">Work Order</div>
|
||||
<input
|
||||
list="work-order-list"
|
||||
value={workOrderId}
|
||||
onChange={(e) => setWorkOrderId(e.target.value)}
|
||||
placeholder="All work orders"
|
||||
className="mt-2 w-full rounded-lg border border-white/10 bg-white/5 px-3 py-2 text-sm text-zinc-300 placeholder:text-zinc-500"
|
||||
/>
|
||||
<datalist id="work-order-list">
|
||||
{filterOptions.workOrders.map((wo) => (
|
||||
<option key={wo} value={wo} />
|
||||
))}
|
||||
</datalist>
|
||||
</div>
|
||||
|
||||
<div className="rounded-xl border border-white/10 bg-black/20 p-3">
|
||||
<div className="text-[11px] text-zinc-400">SKU</div>
|
||||
<input
|
||||
list="sku-list"
|
||||
value={sku}
|
||||
onChange={(e) => setSku(e.target.value)}
|
||||
placeholder="All SKUs"
|
||||
className="mt-2 w-full rounded-lg border border-white/10 bg-white/5 px-3 py-2 text-sm text-zinc-300 placeholder:text-zinc-500"
|
||||
/>
|
||||
<datalist id="sku-list">
|
||||
{filterOptions.skus.map((s) => (
|
||||
<option key={s} value={s} />
|
||||
))}
|
||||
</datalist>
|
||||
</div>
|
||||
</div>
|
||||
</div>
|
||||
|
||||
<div className="mt-4">
|
||||
{loading && <div className="text-sm text-zinc-400">Loading reports...</div>}
|
||||
{error && !loading && (
|
||||
<div className="rounded-2xl border border-red-500/20 bg-red-500/10 p-4 text-sm text-red-200">
|
||||
{error}
|
||||
</div>
|
||||
)}
|
||||
</div>
|
||||
|
||||
<div className="mt-4 grid grid-cols-1 gap-4 md:grid-cols-2 xl:grid-cols-4">
|
||||
{[
|
||||
{ label: "OEE", value: fmtPct(summary?.oeeAvg), tone: "text-emerald-300" },
|
||||
{ label: "Availability", value: fmtPct(summary?.availabilityAvg), tone: "text-white" },
|
||||
{ label: "Performance", value: fmtPct(summary?.performanceAvg), tone: "text-white" },
|
||||
{ label: "Quality", value: fmtPct(summary?.qualityAvg), tone: "text-white" },
|
||||
].map((kpi) => (
|
||||
<div key={kpi.label} className="rounded-2xl border border-white/10 bg-white/5 p-5">
|
||||
<div className="text-xs text-zinc-400">{kpi.label} (avg)</div>
|
||||
<div className={`mt-2 text-3xl font-semibold ${kpi.tone}`}>{kpi.value}</div>
|
||||
<div className="mt-2 text-xs text-zinc-500">
|
||||
{summary ? "Computed from KPI snapshots." : "No data in selected range."}
|
||||
</div>
|
||||
</div>
|
||||
))}
|
||||
</div>
|
||||
|
||||
<div className="mt-6 grid grid-cols-1 gap-4 xl:grid-cols-2">
|
||||
<div className="rounded-2xl border border-white/10 bg-white/5 p-5">
|
||||
<div className="mb-2 text-sm font-semibold text-white">OEE Trend</div>
|
||||
<div className="h-[260px] rounded-2xl border border-white/10 bg-black/25 p-4">
|
||||
{oeeSeries.length ? (
|
||||
<ResponsiveContainer width="100%" height="100%">
|
||||
<LineChart data={oeeSeries}>
|
||||
<CartesianGrid strokeDasharray="3 3" stroke="rgba(255,255,255,0.08)" />
|
||||
<XAxis dataKey="label" tick={{ fill: "#a1a1aa" }} />
|
||||
<YAxis domain={[0, 100]} tick={{ fill: "#a1a1aa" }} />
|
||||
<Tooltip
|
||||
contentStyle={{ background: "rgba(0,0,0,0.85)", border: "1px solid rgba(255,255,255,0.1)" }}
|
||||
labelFormatter={(_, payload) => {
|
||||
const row = payload?.[0]?.payload;
|
||||
return row?.ts ? new Date(row.ts).toLocaleString() : "";
|
||||
}}
|
||||
formatter={(val: any) => [`${Number(val).toFixed(1)}%`, "OEE"]}
|
||||
/>
|
||||
<Line type="monotone" dataKey="value" stroke="#34d399" dot={false} strokeWidth={2} />
|
||||
</LineChart>
|
||||
</ResponsiveContainer>
|
||||
) : (
|
||||
<div className="flex h-full items-center justify-center text-sm text-zinc-500">
|
||||
No trend data yet.
|
||||
</div>
|
||||
)}
|
||||
</div>
|
||||
</div>
|
||||
|
||||
<div className="rounded-2xl border border-white/10 bg-white/5 p-5">
|
||||
<div className="mb-2 text-sm font-semibold text-white">Downtime Pareto</div>
|
||||
<div className="h-[260px] rounded-2xl border border-white/10 bg-black/25 p-4">
|
||||
{downtimeSeries.length ? (
|
||||
<ResponsiveContainer width="100%" height="100%">
|
||||
<BarChart data={downtimeSeries}>
|
||||
<CartesianGrid strokeDasharray="3 3" stroke="rgba(255,255,255,0.08)" />
|
||||
<XAxis dataKey="name" tick={{ fill: "#a1a1aa" }} />
|
||||
<YAxis tick={{ fill: "#a1a1aa" }} />
|
||||
<Tooltip
|
||||
contentStyle={{ background: "rgba(0,0,0,0.85)", border: "1px solid rgba(255,255,255,0.1)" }}
|
||||
formatter={(val: any) => [`${Number(val)} min`, "Downtime"]}
|
||||
/>
|
||||
<Bar dataKey="value" radius={[10, 10, 0, 0]} isAnimationActive={false}>
|
||||
{downtimeSeries.map((row, idx) => (
|
||||
<Cell key={`${row.name}-${idx}`} fill={downtimeColors[row.name] ?? "#94a3b8"} />
|
||||
))}
|
||||
</Bar>
|
||||
</BarChart>
|
||||
</ResponsiveContainer>
|
||||
) : (
|
||||
<div className="flex h-full items-center justify-center text-sm text-zinc-500">
|
||||
No downtime data yet.
|
||||
</div>
|
||||
)}
|
||||
</div>
|
||||
</div>
|
||||
</div>
|
||||
|
||||
<div className="mt-6 grid grid-cols-1 gap-4 xl:grid-cols-3">
|
||||
<div className="rounded-2xl border border-white/10 bg-white/5 p-5">
|
||||
<div className="mb-2 text-sm font-semibold text-white">Cycle Time Distribution</div>
|
||||
<div className="h-[220px] rounded-2xl border border-white/10 bg-black/25 p-4">
|
||||
{cycleHistogram.length ? (
|
||||
<ResponsiveContainer width="100%" height="100%">
|
||||
<BarChart data={cycleHistogram}>
|
||||
<CartesianGrid strokeDasharray="3 3" stroke="rgba(255,255,255,0.08)" />
|
||||
<XAxis dataKey="label" tick={{ fill: "#a1a1aa", fontSize: 10 }} />
|
||||
<YAxis tick={{ fill: "#a1a1aa" }} />
|
||||
<Tooltip content={<CycleTooltip />} />
|
||||
<Bar dataKey="count" radius={[8, 8, 0, 0]} fill="#60a5fa" isAnimationActive={false} />
|
||||
</BarChart>
|
||||
</ResponsiveContainer>
|
||||
) : (
|
||||
<div className="flex h-full items-center justify-center text-sm text-zinc-500">
|
||||
No cycle data yet.
|
||||
</div>
|
||||
)}
|
||||
</div>
|
||||
</div>
|
||||
|
||||
<div className="rounded-2xl border border-white/10 bg-white/5 p-5">
|
||||
<div className="mb-2 text-sm font-semibold text-white">Scrap Trend</div>
|
||||
<div className="h-[220px] rounded-2xl border border-white/10 bg-black/25 p-4">
|
||||
{scrapSeries.length ? (
|
||||
<ResponsiveContainer width="100%" height="100%">
|
||||
<LineChart data={scrapSeries}>
|
||||
<CartesianGrid strokeDasharray="3 3" stroke="rgba(255,255,255,0.08)" />
|
||||
<XAxis dataKey="label" tick={{ fill: "#a1a1aa" }} />
|
||||
<YAxis domain={[0, 100]} tick={{ fill: "#a1a1aa" }} />
|
||||
<Tooltip
|
||||
contentStyle={{ background: "rgba(0,0,0,0.85)", border: "1px solid rgba(255,255,255,0.1)" }}
|
||||
labelFormatter={(_, payload) => {
|
||||
const row = payload?.[0]?.payload;
|
||||
return row?.ts ? new Date(row.ts).toLocaleString() : "";
|
||||
}}
|
||||
formatter={(val: any) => [`${Number(val).toFixed(1)}%`, "Scrap Rate"]}
|
||||
/>
|
||||
<Line type="monotone" dataKey="value" stroke="#f97316" dot={false} strokeWidth={2} />
|
||||
</LineChart>
|
||||
</ResponsiveContainer>
|
||||
) : (
|
||||
<div className="flex h-full items-center justify-center text-sm text-zinc-500">
|
||||
No scrap data yet.
|
||||
</div>
|
||||
)}
|
||||
</div>
|
||||
</div>
|
||||
|
||||
<div className="rounded-2xl border border-white/10 bg-white/5 p-5">
|
||||
<div className="mb-2 text-sm font-semibold text-white">Top Loss Drivers</div>
|
||||
<div className="space-y-3 text-sm text-zinc-300">
|
||||
{[
|
||||
{ label: "Macrostop", value: fmtDuration(downtime?.macrostopSec) },
|
||||
{ label: "Microstop", value: fmtDuration(downtime?.microstopSec) },
|
||||
{ label: "Slow Cycle", value: downtime ? `${downtime.slowCycleCount}` : "--" },
|
||||
{ label: "Quality Spike", value: downtime ? `${downtime.qualitySpikeCount}` : "--" },
|
||||
{ label: "OEE Drop", value: downtime ? `${downtime.oeeDropCount}` : "--" },
|
||||
{
|
||||
label: "Perf Degradation",
|
||||
value: downtime ? `${downtime.performanceDegradationCount}` : "--",
|
||||
},
|
||||
].map((row) => (
|
||||
<div key={row.label} className="flex items-center justify-between rounded-xl border border-white/10 bg-black/20 p-3">
|
||||
<span>{row.label}</span>
|
||||
<span className="text-xs text-zinc-400">{row.value}</span>
|
||||
</div>
|
||||
))}
|
||||
</div>
|
||||
</div>
|
||||
</div>
|
||||
|
||||
<div className="mt-6 grid grid-cols-1 gap-4 xl:grid-cols-2">
|
||||
<div className="rounded-2xl border border-white/10 bg-white/5 p-5">
|
||||
<div className="mb-3 text-sm font-semibold text-white">Quality Summary</div>
|
||||
<div className="space-y-3 text-sm text-zinc-300">
|
||||
<div className="rounded-xl border border-white/10 bg-black/20 p-3">
|
||||
<div className="text-xs text-zinc-400">Scrap Rate</div>
|
||||
<div className="mt-1 text-lg font-semibold text-white">
|
||||
{summary?.scrapRate != null ? fmtPct(summary.scrapRate) : "--"}
|
||||
</div>
|
||||
</div>
|
||||
<div className="rounded-xl border border-white/10 bg-black/20 p-3">
|
||||
<div className="text-xs text-zinc-400">Top Scrap SKU</div>
|
||||
<div className="mt-1 text-sm text-zinc-300">{summary?.topScrapSku ?? "--"}</div>
|
||||
</div>
|
||||
<div className="rounded-xl border border-white/10 bg-black/20 p-3">
|
||||
<div className="text-xs text-zinc-400">Top Scrap Work Order</div>
|
||||
<div className="mt-1 text-sm text-zinc-300">{summary?.topScrapWorkOrder ?? "--"}</div>
|
||||
</div>
|
||||
</div>
|
||||
</div>
|
||||
|
||||
<div className="rounded-2xl border border-white/10 bg-white/5 p-5">
|
||||
<div className="mb-3 text-sm font-semibold text-white">Notes for Ops</div>
|
||||
<div className="rounded-xl border border-white/10 bg-black/20 p-4 text-sm text-zinc-300">
|
||||
<div className="mb-2 text-xs text-zinc-400">Suggested actions</div>
|
||||
{report?.insights && report.insights.length > 0 ? (
|
||||
<div className="space-y-2">
|
||||
{report.insights.map((note, idx) => (
|
||||
<div key={idx}>{note}</div>
|
||||
))}
|
||||
</div>
|
||||
) : (
|
||||
<div>No insights yet. Generate reports after data collection.</div>
|
||||
)}
|
||||
</div>
|
||||
</div>
|
||||
</div>
|
||||
</div>
|
||||
);
|
||||
}
|
||||
Reference in New Issue
Block a user