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This commit is contained in:
Marcelo
461
app/api/recap/timeline/route.ts
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461
app/api/recap/timeline/route.ts
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@@ -0,0 +1,461 @@
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import { NextResponse } from "next/server";
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import type { NextRequest } from "next/server";
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import { requireSession } from "@/lib/auth/requireSession";
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import { prisma } from "@/lib/prisma";
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import type { RecapTimelineResponse, RecapTimelineSegment } from "@/lib/recap/types";
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type RawSegment =
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| {
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type: "production";
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startMs: number;
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endMs: number;
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priority: number;
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workOrderId: string | null;
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sku: string | null;
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label: string;
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}
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| {
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type: "mold-change";
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startMs: number;
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endMs: number;
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priority: number;
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fromMoldId: string | null;
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toMoldId: string | null;
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durationSec: number;
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label: string;
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}
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| {
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type: "macrostop" | "microstop" | "slow-cycle";
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startMs: number;
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endMs: number;
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priority: number;
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reason: string | null;
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durationSec: number;
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label: string;
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};
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const EVENT_TYPES = ["mold-change", "macrostop", "microstop", "slow-cycle"] as const;
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type TimelineEventType = (typeof EVENT_TYPES)[number];
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const ACTIVE_STALE_MS = 2 * 60 * 1000;
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const PRIORITY: Record<string, number> = {
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idle: 0,
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production: 1,
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microstop: 2,
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"slow-cycle": 2,
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macrostop: 3,
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"mold-change": 4,
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};
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function bad(status: number, error: string) {
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return NextResponse.json({ ok: false, error }, { status });
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}
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function safeNum(value: unknown) {
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if (typeof value === "number" && Number.isFinite(value)) return value;
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if (typeof value === "string" && value.trim()) {
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const parsed = Number(value);
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if (Number.isFinite(parsed)) return parsed;
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}
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return null;
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}
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function normalizeToken(value: unknown) {
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return String(value ?? "").trim();
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}
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function dedupeByKey<T>(rows: T[], keyFn: (row: T) => string) {
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const seen = new Set<string>();
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const out: T[] = [];
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for (const row of rows) {
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const key = keyFn(row);
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if (seen.has(key)) continue;
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seen.add(key);
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out.push(row);
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}
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return out;
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}
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function parseHours(raw: string | null) {
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const value = Math.trunc(Number(raw || "24"));
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if (!Number.isFinite(value)) return 24;
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return Math.max(1, Math.min(72, value));
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}
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function parseDateInput(raw: string | null) {
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if (!raw) return null;
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const asNum = Number(raw);
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if (Number.isFinite(asNum)) {
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const d = new Date(asNum);
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return Number.isFinite(d.getTime()) ? d : null;
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}
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const d = new Date(raw);
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return Number.isFinite(d.getTime()) ? d : null;
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}
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function extractData(value: unknown) {
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let parsed: unknown = value;
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if (typeof value === "string") {
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try {
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parsed = JSON.parse(value);
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} catch {
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parsed = null;
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}
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}
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const record = typeof parsed === "object" && parsed && !Array.isArray(parsed) ? (parsed as Record<string, unknown>) : {};
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const nested = record.data;
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if (typeof nested === "object" && nested && !Array.isArray(nested)) return nested as Record<string, unknown>;
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return record;
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}
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function clampToRange(startMs: number, endMs: number, rangeStartMs: number, rangeEndMs: number) {
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const clampedStart = Math.max(rangeStartMs, Math.min(rangeEndMs, startMs));
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const clampedEnd = Math.max(rangeStartMs, Math.min(rangeEndMs, endMs));
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if (clampedEnd <= clampedStart) return null;
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return { startMs: clampedStart, endMs: clampedEnd };
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}
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function eventIncidentKey(eventType: string, data: Record<string, unknown>, fallbackTsMs: number) {
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const key = String(data.incidentKey ?? data.incident_key ?? "").trim();
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if (key) return key;
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const alertId = String(data.alert_id ?? data.alertId ?? "").trim();
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if (alertId) return `${eventType}:${alertId}`;
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const startMs = safeNum(data.start_ms) ?? safeNum(data.startMs);
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if (startMs != null) return `${eventType}:${Math.trunc(startMs)}`;
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return `${eventType}:${fallbackTsMs}`;
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}
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function reasonLabelFromData(data: Record<string, unknown>) {
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const direct =
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String(data.reasonText ?? data.reason_label ?? data.reasonLabel ?? "").trim() || null;
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if (direct) return direct;
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const reason = data.reason;
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if (typeof reason === "string") {
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const text = reason.trim();
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return text || null;
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}
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if (reason && typeof reason === "object" && !Array.isArray(reason)) {
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const rec = reason as Record<string, unknown>;
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const reasonText =
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String(rec.reasonText ?? rec.reason_label ?? rec.reasonLabel ?? "").trim() || null;
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if (reasonText) return reasonText;
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const detail =
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String(rec.detailLabel ?? rec.detail_label ?? rec.detailId ?? rec.detail_id ?? "").trim() || null;
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const category =
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String(rec.categoryLabel ?? rec.category_label ?? rec.categoryId ?? rec.category_id ?? "").trim() || null;
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if (category && detail) return `${category} > ${detail}`;
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if (detail) return detail;
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if (category) return category;
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}
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return null;
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}
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function labelForStop(type: "macrostop" | "microstop" | "slow-cycle", reason: string | null) {
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if (type === "macrostop") return reason ? `Paro: ${reason}` : "Paro";
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if (type === "microstop") return reason ? `Microparo: ${reason}` : "Microparo";
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return "Ciclo lento";
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}
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function isEquivalent(a: RecapTimelineSegment, b: RecapTimelineSegment) {
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if (a.type !== b.type) return false;
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if (a.type === "idle" && b.type === "idle") return true;
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if (a.type === "production" && b.type === "production") {
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return a.workOrderId === b.workOrderId && a.sku === b.sku && a.label === b.label;
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}
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if (a.type === "mold-change" && b.type === "mold-change") {
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return a.fromMoldId === b.fromMoldId && a.toMoldId === b.toMoldId;
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}
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if (
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(a.type === "macrostop" || a.type === "microstop" || a.type === "slow-cycle") &&
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(b.type === "macrostop" || b.type === "microstop" || b.type === "slow-cycle")
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) {
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return a.type === b.type && a.reason === b.reason;
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}
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return false;
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}
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export async function GET(req: NextRequest) {
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const session = await requireSession();
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if (!session) return bad(401, "Unauthorized");
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const url = new URL(req.url);
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const machineId = url.searchParams.get("machineId");
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if (!machineId) return bad(400, "machineId is required");
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const hours = parseHours(url.searchParams.get("hours"));
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const startParam = parseDateInput(url.searchParams.get("start"));
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const endParam = parseDateInput(url.searchParams.get("end"));
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const machine = await prisma.machine.findFirst({
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where: { id: machineId, orgId: session.orgId },
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select: { id: true },
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});
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if (!machine) return bad(404, "Machine not found");
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const end = endParam ?? new Date();
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const start = startParam && startParam < end ? startParam : new Date(end.getTime() - hours * 60 * 60 * 1000);
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const rangeStartMs = start.getTime();
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const rangeEndMs = end.getTime();
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const [cycles, events] = await Promise.all([
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prisma.machineCycle.findMany({
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where: {
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orgId: session.orgId,
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machineId,
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ts: { gte: start, lte: end },
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},
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orderBy: { ts: "asc" },
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select: {
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ts: true,
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cycleCount: true,
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actualCycleTime: true,
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workOrderId: true,
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sku: true,
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},
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}),
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prisma.machineEvent.findMany({
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where: {
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orgId: session.orgId,
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machineId,
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eventType: { in: EVENT_TYPES as unknown as string[] },
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ts: { gte: new Date(start.getTime() - 24 * 60 * 60 * 1000), lte: end },
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},
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orderBy: { ts: "asc" },
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select: {
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ts: true,
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eventType: true,
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data: true,
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},
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}),
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]);
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const dedupedCycles = dedupeByKey(
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cycles,
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(cycle) =>
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`${cycle.ts.getTime()}:${safeNum(cycle.cycleCount) ?? "na"}:${normalizeToken(cycle.workOrderId).toUpperCase()}:${normalizeToken(cycle.sku).toUpperCase()}:${safeNum(cycle.actualCycleTime) ?? "na"}`
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);
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const rawSegments: RawSegment[] = [];
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let currentProduction: RawSegment | null = null;
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for (const cycle of dedupedCycles) {
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if (!cycle.workOrderId) continue;
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const cycleStartMs = cycle.ts.getTime();
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const cycleDurationMs = Math.max(1000, Math.min(600000, Math.trunc((safeNum(cycle.actualCycleTime) ?? 1) * 1000)));
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const cycleEndMs = cycleStartMs + cycleDurationMs;
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if (
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currentProduction &&
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currentProduction.type === "production" &&
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currentProduction.workOrderId === cycle.workOrderId &&
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currentProduction.sku === cycle.sku &&
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cycleStartMs <= currentProduction.endMs + 5 * 60 * 1000
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) {
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currentProduction.endMs = Math.max(currentProduction.endMs, cycleEndMs);
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continue;
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}
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if (currentProduction) rawSegments.push(currentProduction);
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currentProduction = {
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type: "production",
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startMs: cycleStartMs,
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endMs: cycleEndMs,
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priority: PRIORITY.production,
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workOrderId: cycle.workOrderId,
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sku: cycle.sku,
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label: cycle.workOrderId,
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};
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}
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if (currentProduction) rawSegments.push(currentProduction);
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const eventEpisodes = new Map<
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string,
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{
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type: "mold-change" | "macrostop" | "microstop" | "slow-cycle";
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firstTsMs: number;
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lastTsMs: number;
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startMs: number | null;
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endMs: number | null;
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durationSec: number | null;
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statusActive: boolean;
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statusResolved: boolean;
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reason: string | null;
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fromMoldId: string | null;
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toMoldId: string | null;
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}
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>();
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for (const event of events) {
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const eventType = String(event.eventType || "").toLowerCase() as TimelineEventType;
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if (!EVENT_TYPES.includes(eventType)) continue;
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const data = extractData(event.data);
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const tsMs = event.ts.getTime();
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const key = eventIncidentKey(eventType, data, tsMs);
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const status = String(data.status ?? "").trim().toLowerCase();
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const episode = eventEpisodes.get(key) ?? {
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type: eventType,
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firstTsMs: tsMs,
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lastTsMs: tsMs,
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startMs: null,
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endMs: null,
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durationSec: null,
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statusActive: false,
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statusResolved: false,
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reason: null,
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fromMoldId: null,
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toMoldId: null,
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};
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episode.firstTsMs = Math.min(episode.firstTsMs, tsMs);
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episode.lastTsMs = Math.max(episode.lastTsMs, tsMs);
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const startMs = safeNum(data.start_ms) ?? safeNum(data.startMs);
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const endMs = safeNum(data.end_ms) ?? safeNum(data.endMs);
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const durationSec =
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safeNum(data.duration_sec) ??
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safeNum(data.stoppage_duration_seconds) ??
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safeNum(data.stop_duration_seconds) ??
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safeNum(data.duration_seconds);
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if (startMs != null) episode.startMs = episode.startMs == null ? startMs : Math.min(episode.startMs, startMs);
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if (endMs != null) episode.endMs = episode.endMs == null ? endMs : Math.max(episode.endMs, endMs);
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if (durationSec != null) episode.durationSec = Math.max(0, Math.trunc(durationSec));
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if (status === "active") episode.statusActive = true;
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if (status === "resolved") episode.statusResolved = true;
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const reason = reasonLabelFromData(data);
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if (reason) episode.reason = reason;
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const fromMoldId = String(data.from_mold_id ?? data.fromMoldId ?? "").trim() || null;
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const toMoldId = String(data.to_mold_id ?? data.toMoldId ?? "").trim() || null;
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if (fromMoldId) episode.fromMoldId = fromMoldId;
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if (toMoldId) episode.toMoldId = toMoldId;
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eventEpisodes.set(key, episode);
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}
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for (const episode of eventEpisodes.values()) {
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const startMs = Math.trunc(episode.startMs ?? episode.firstTsMs);
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let endMs = Math.trunc(episode.endMs ?? episode.lastTsMs);
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if (episode.statusActive && !episode.statusResolved) {
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const isFreshActive = rangeEndMs - episode.lastTsMs <= ACTIVE_STALE_MS;
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endMs = isFreshActive ? rangeEndMs : episode.lastTsMs;
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} else if (endMs <= startMs && episode.durationSec != null && episode.durationSec > 0) {
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endMs = startMs + episode.durationSec * 1000;
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}
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if (endMs <= startMs) continue;
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if (episode.type === "mold-change") {
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rawSegments.push({
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type: "mold-change",
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startMs,
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endMs,
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priority: PRIORITY["mold-change"],
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fromMoldId: episode.fromMoldId,
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toMoldId: episode.toMoldId,
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durationSec: Math.max(0, Math.trunc((endMs - startMs) / 1000)),
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label: episode.toMoldId ? `Cambio molde ${episode.toMoldId}` : "Cambio molde",
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});
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continue;
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}
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const stopType = episode.type;
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rawSegments.push({
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type: stopType,
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startMs,
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endMs,
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priority: PRIORITY[stopType],
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reason: episode.reason,
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durationSec: Math.max(0, Math.trunc((endMs - startMs) / 1000)),
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label: labelForStop(stopType, episode.reason),
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});
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}
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const clipped = rawSegments
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.map((segment) => {
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const range = clampToRange(segment.startMs, segment.endMs, rangeStartMs, rangeEndMs);
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return range ? { ...segment, ...range } : null;
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})
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.filter((segment): segment is RawSegment => !!segment);
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const boundaries = new Set<number>([rangeStartMs, rangeEndMs]);
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for (const segment of clipped) {
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boundaries.add(segment.startMs);
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boundaries.add(segment.endMs);
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}
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const orderedBoundaries = Array.from(boundaries).sort((a, b) => a - b);
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const timeline: RecapTimelineSegment[] = [];
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for (let i = 0; i < orderedBoundaries.length - 1; i += 1) {
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const intervalStart = orderedBoundaries[i];
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const intervalEnd = orderedBoundaries[i + 1];
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if (intervalEnd <= intervalStart) continue;
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const covering = clipped
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.filter((segment) => segment.startMs < intervalEnd && segment.endMs > intervalStart)
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.sort((a, b) => b.priority - a.priority || b.startMs - a.startMs);
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const winner = covering[0];
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if (!winner) {
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timeline.push({ type: "idle", startMs: intervalStart, endMs: intervalEnd, label: "Idle" });
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continue;
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}
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if (winner.type === "production") {
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timeline.push({
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type: "production",
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startMs: intervalStart,
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endMs: intervalEnd,
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workOrderId: winner.workOrderId,
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sku: winner.sku,
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label: winner.label,
|
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});
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continue;
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}
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if (winner.type === "mold-change") {
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timeline.push({
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type: "mold-change",
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startMs: intervalStart,
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endMs: intervalEnd,
|
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fromMoldId: winner.fromMoldId,
|
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toMoldId: winner.toMoldId,
|
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durationSec: Math.max(0, Math.trunc((intervalEnd - intervalStart) / 1000)),
|
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label: winner.label,
|
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});
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continue;
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}
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timeline.push({
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type: winner.type,
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startMs: intervalStart,
|
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endMs: intervalEnd,
|
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reason: winner.reason,
|
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durationSec: Math.max(0, Math.trunc((intervalEnd - intervalStart) / 1000)),
|
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label: winner.label,
|
||||
});
|
||||
}
|
||||
|
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const merged: RecapTimelineSegment[] = [];
|
||||
for (const segment of timeline) {
|
||||
const prev = merged[merged.length - 1];
|
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if (!prev || !isEquivalent(prev, segment) || prev.endMs !== segment.startMs) {
|
||||
merged.push(segment);
|
||||
continue;
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}
|
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prev.endMs = segment.endMs;
|
||||
if (prev.type === "mold-change") prev.durationSec = Math.max(0, Math.trunc((prev.endMs - prev.startMs) / 1000));
|
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if (prev.type === "macrostop" || prev.type === "microstop" || prev.type === "slow-cycle") {
|
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prev.durationSec = Math.max(0, Math.trunc((prev.endMs - prev.startMs) / 1000));
|
||||
}
|
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}
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||||
|
||||
const response: RecapTimelineResponse = {
|
||||
range: {
|
||||
start: start.toISOString(),
|
||||
end: end.toISOString(),
|
||||
},
|
||||
segments: merged,
|
||||
};
|
||||
|
||||
return NextResponse.json(response);
|
||||
}
|
||||
Reference in New Issue
Block a user