This commit is contained in:
Marcelo Dares
2025-12-18 22:22:20 +00:00
parent 0e9b2dd72d
commit 398fb01c21
8 changed files with 1364 additions and 76 deletions

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@@ -0,0 +1,45 @@
import { NextResponse } from "next/server";
import { prisma } from "@/lib/prisma";
export async function POST(req: Request) {
const apiKey = req.headers.get("x-api-key");
if (!apiKey) return NextResponse.json({ ok: false, error: "Missing api key" }, { status: 401 });
const body = await req.json().catch(() => null);
if (!body?.machineId || !body?.cycle) {
return NextResponse.json({ ok: false, error: "Invalid payload" }, { status: 400 });
}
const machine = await prisma.machine.findFirst({
where: { id: String(body.machineId), apiKey },
select: { id: true, orgId: true },
});
if (!machine) return NextResponse.json({ ok: false, error: "Unauthorized" }, { status: 401 });
const c = body.cycle;
const tsMs =
(typeof c.timestamp === "number" && c.timestamp) ||
(typeof c.ts === "number" && c.ts) ||
(typeof c.event_timestamp === "number" && c.event_timestamp) ||
undefined;
const ts = tsMs ? new Date(tsMs) : new Date();
const row = await prisma.machineCycle.create({
data: {
orgId: machine.orgId,
machineId: machine.id,
ts,
cycleCount: typeof c.cycle_count === "number" ? c.cycle_count : null,
actualCycleTime: Number(c.actual_cycle_time),
theoreticalCycleTime: c.theoretical_cycle_time != null ? Number(c.theoretical_cycle_time) : null,
workOrderId: c.work_order_id ? String(c.work_order_id) : null,
sku: c.sku ? String(c.sku) : null,
cavities: typeof c.cavities === "number" ? c.cavities : null,
goodDelta: typeof c.good_delta === "number" ? c.good_delta : null,
scrapDelta: typeof c.scrap_delta === "number" ? c.scrap_delta : null,
},
});
return NextResponse.json({ ok: true, id: row.id, ts: row.ts });
}

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@@ -1,77 +1,153 @@
import { NextResponse } from "next/server";
import { prisma } from "@/lib/prisma";
const normalizeType = (t: any) =>
String(t ?? "")
.trim()
.toLowerCase()
.replace(/_/g, "-");
const CANON_TYPE: Record<string, string> = {
// Node-RED
"production-stopped": "stop",
"oee-drop": "oee-drop",
"quality-spike": "quality-spike",
"predictive-oee-decline": "predictive-oee-decline",
"performance-degradation": "performance-degradation",
// legacy / synonyms
"macroparo": "macrostop",
"macro-stop": "macrostop",
"microparo": "microstop",
"micro-paro": "microstop",
"down": "stop",
};
const ALLOWED_TYPES = new Set([
"slow-cycle",
"microstop",
"macrostop",
"oee-drop",
"quality-spike",
"performance-degradation",
"predictive-oee-decline",
]);
// thresholds for stop classification (tune later / move to machine config)
const MICROSTOP_SEC = 60;
const MACROSTOP_SEC = 300;
export async function POST(req: Request) {
const apiKey = req.headers.get("x-api-key");
if (!apiKey) return NextResponse.json({ ok: false, error: "Missing api key" }, { status: 401 });
if (!apiKey) {
return NextResponse.json({ ok: false, error: "Missing api key" }, { status: 401 });
}
const body = await req.json().catch(() => null);
if (!body?.machineId || !body?.event) {
return NextResponse.json({ ok: false, error: "Invalid payload" }, { status: 400 });
}
const machine = await prisma.machine.findFirst({
where: { id: String(body.machineId), apiKey },
select: { id: true, orgId: true },
});
if (!machine) return NextResponse.json({ ok: false, error: "Unauthorized" }, { status: 401 });
if (!machine) {
return NextResponse.json({ ok: false, error: "Unauthorized" }, { status: 401 });
}
// Normalize to array (Node-RED sends array of anomalies)
const rawEvent = body.event;
const events = Array.isArray(rawEvent) ? rawEvent : [rawEvent];
// Convert ms epoch -> Date if provided
const created: { id: string; ts: Date; eventType: string }[] = [];
const skipped: any[] = [];
const e = body.event;
for (const ev of events) {
if (!ev || typeof ev !== "object") {
skipped.push({ reason: "invalid_event_object" });
continue;
}
const ts =
typeof e?.data?.timestamp === "number"
? new Date(e.data.timestamp)
: undefined;
const rawType = (ev as any).eventType ?? (ev as any).anomaly_type ?? (ev as any).topic ?? body.topic ?? "";
const typ0 = normalizeType(rawType);
const typ = CANON_TYPE[typ0] ?? typ0;
// normalize inputs from event
const sev = String(e.severity ?? "").toLowerCase();
const typ = String(e.eventType ?? e.anomaly_type ?? "").toLowerCase();
const title = String(e.title ?? "").trim();
// Determine timestamp
const tsMs =
(typeof (ev as any)?.timestamp === "number" && (ev as any).timestamp) ||
(typeof (ev as any)?.data?.timestamp === "number" && (ev as any).data.timestamp) ||
(typeof (ev as any)?.data?.event_timestamp === "number" && (ev as any).data.event_timestamp) ||
null;
const ALLOWED_TYPES = new Set([
"slow-cycle",
"anomaly-detected",
"performance-degradation",
"scrap-spike",
"down",
"microstop",
]);
const ts = tsMs ? new Date(tsMs) : new Date();
const ALLOWED_SEVERITIES = new Set(["warning", "critical"]);
// Severity defaulting (do not skip on severity — store for audit)
let sev = String((ev as any).severity ?? "").trim().toLowerCase();
if (!sev) sev = "warning";
// Drop generic/noise
if (!ALLOWED_SEVERITIES.has(sev) || !ALLOWED_TYPES.has(typ)) {
return NextResponse.json({ ok: true, skipped: true }, { status: 200 });
}
if (!title) return NextResponse.json({ ok: true, skipped: true }, { status: 200 });
const row = await prisma.machineEvent.create({
data: {
orgId: machine.orgId,
machineId: machine.id,
ts: ts ?? undefined,
topic: e.topic ? String(e.topic) : "event",
eventType: e.anomaly_type ? String(e.anomaly_type) : "unknown",
severity: e.severity ? String(e.severity) : "info",
requiresAck: !!e.requires_ack,
title: e.title ? String(e.title) : "Event",
description: e.description ? String(e.description) : null,
data: e.data ?? e, // store full blob
workOrderId: e?.data?.work_order_id ? String(e.data.work_order_id) : null,
},
});
return NextResponse.json({ ok: true, id: row.id, ts: row.ts });
// Stop classification -> microstop/macrostop
let finalType = typ;
if (typ === "stop") {
const stopSec =
(typeof (ev as any)?.data?.stoppage_duration_seconds === "number" && (ev as any).data.stoppage_duration_seconds) ||
(typeof (ev as any)?.data?.stop_duration_seconds === "number" && (ev as any).data.stop_duration_seconds) ||
null;
if (stopSec != null) {
finalType = stopSec >= MACROSTOP_SEC ? "macrostop" : "microstop";
} else {
// missing duration -> conservative
finalType = "microstop";
}
}
if (!ALLOWED_TYPES.has(finalType)) {
skipped.push({ reason: "type_not_allowed", typ: finalType, sev });
continue;
}
const title =
String((ev as any).title ?? "").trim() ||
(finalType === "slow-cycle" ? "Slow Cycle Detected" :
finalType === "macrostop" ? "Macrostop Detected" :
finalType === "microstop" ? "Microstop Detected" :
"Event");
const description = (ev as any).description ? String((ev as any).description) : null;
// store full blob, ensure object
const rawData = (ev as any).data ?? ev;
const dataObj = typeof rawData === "string" ? (() => {
try { return JSON.parse(rawData); } catch { return { raw: rawData }; }
})() : rawData;
const row = await prisma.machineEvent.create({
data: {
orgId: machine.orgId,
machineId: machine.id,
ts,
topic: String((ev as any).topic ?? finalType),
eventType: finalType,
severity: sev,
requiresAck: !!(ev as any).requires_ack,
title,
description,
data: dataObj,
workOrderId:
(ev as any)?.work_order_id ? String((ev as any).work_order_id)
: (ev as any)?.data?.work_order_id ? String((ev as any).data.work_order_id)
: null,
sku:
(ev as any)?.sku ? String((ev as any).sku)
: (ev as any)?.data?.sku ? String((ev as any).data.sku)
: null,
},
});
created.push({ id: row.id, ts: row.ts, eventType: row.eventType });
}
return NextResponse.json({ ok: true, createdCount: created.length, created, skippedCount: skipped.length, skipped });
}