-- ============================================================================ -- PHASE 1: Database Migration for Time Tracking & Alerts -- Database: machine_data -- Version: 1.0 -- ============================================================================ -- ---------------------------------------------------------------------------- -- Table 1: KPI Snapshots (Time-series data for graphs) -- ---------------------------------------------------------------------------- CREATE TABLE IF NOT EXISTS kpi_snapshots ( id INT AUTO_INCREMENT PRIMARY KEY, timestamp BIGINT NOT NULL COMMENT 'Unix timestamp in milliseconds', work_order_id VARCHAR(255), oee_percent DECIMAL(5,2) DEFAULT 0, availability_percent DECIMAL(5,2) DEFAULT 0, performance_percent DECIMAL(5,2) DEFAULT 0, quality_percent DECIMAL(5,2) DEFAULT 0, cycle_count INT DEFAULT 0, good_parts INT DEFAULT 0, scrap_count INT DEFAULT 0, operating_time DECIMAL(10,2) DEFAULT 0 COMMENT 'Accumulated seconds in state 1', downtime DECIMAL(10,2) DEFAULT 0 COMMENT 'Accumulated seconds in state 0 while tracking', machine_state INT DEFAULT 0 COMMENT 'Current machine state: 0 or 1', created_at TIMESTAMP DEFAULT CURRENT_TIMESTAMP, INDEX idx_timestamp (timestamp), INDEX idx_work_order (work_order_id), INDEX idx_created_at (created_at) ) ENGINE=InnoDB DEFAULT CHARSET=utf8mb4 COMMENT='KPI data snapshots for trending and graphs'; -- ---------------------------------------------------------------------------- -- Table 2: Alert History (Manual + Automatic alerts) -- ---------------------------------------------------------------------------- CREATE TABLE IF NOT EXISTS alert_history ( id INT AUTO_INCREMENT PRIMARY KEY, timestamp BIGINT NOT NULL COMMENT 'Unix timestamp in milliseconds', alert_type VARCHAR(100) NOT NULL, description TEXT, severity VARCHAR(20) NOT NULL COMMENT 'info, warning, critical', source VARCHAR(50) NOT NULL COMMENT 'manual or automatic', work_order_id VARCHAR(255), acknowledged BOOLEAN DEFAULT 0, acknowledged_at BIGINT, acknowledged_by VARCHAR(100), auto_resolved BOOLEAN DEFAULT 0, resolved_at BIGINT, created_at TIMESTAMP DEFAULT CURRENT_TIMESTAMP, INDEX idx_timestamp (timestamp), INDEX idx_severity (severity), INDEX idx_acknowledged (acknowledged), INDEX idx_work_order (work_order_id), INDEX idx_source (source) ) ENGINE=InnoDB DEFAULT CHARSET=utf8mb4 COMMENT='Alert history for both manual and automatic alerts'; -- ---------------------------------------------------------------------------- -- Table 3: Shift Definitions (Reference data) -- ---------------------------------------------------------------------------- CREATE TABLE IF NOT EXISTS shift_definitions ( id INT AUTO_INCREMENT PRIMARY KEY, shift_name VARCHAR(50) NOT NULL, start_hour INT NOT NULL COMMENT '0-23', start_minute INT NOT NULL DEFAULT 0, end_hour INT NOT NULL COMMENT '0-23', end_minute INT NOT NULL DEFAULT 0, created_at TIMESTAMP DEFAULT CURRENT_TIMESTAMP, UNIQUE KEY unique_shift_name (shift_name) ) ENGINE=InnoDB DEFAULT CHARSET=utf8mb4 COMMENT='Shift definitions for time range filtering'; -- Seed shift data INSERT IGNORE INTO shift_definitions (id, shift_name, start_hour, start_minute, end_hour, end_minute) VALUES (1, 'Day Shift', 6, 0, 15, 0), (2, 'Evening Shift', 15, 0, 23, 0), (3, 'Night Shift', 23, 0, 6, 0); -- ---------------------------------------------------------------------------- -- Table 4: Session State (For crash recovery - Option 2) -- ---------------------------------------------------------------------------- CREATE TABLE IF NOT EXISTS session_state ( id INT AUTO_INCREMENT PRIMARY KEY, session_key VARCHAR(50) NOT NULL COMMENT 'Always "current_session" - single row table', work_order_id VARCHAR(255), cycle_count INT DEFAULT 0, production_start_time BIGINT COMMENT 'Unix timestamp when tracking started', operating_time DECIMAL(10,2) DEFAULT 0, downtime DECIMAL(10,2) DEFAULT 0, last_update_time BIGINT, tracking_enabled BOOLEAN DEFAULT 0, machine_state INT DEFAULT 0, scrap_prompt_issued_for VARCHAR(255), updated_at TIMESTAMP DEFAULT CURRENT_TIMESTAMP ON UPDATE CURRENT_TIMESTAMP, UNIQUE KEY unique_session (session_key) ) ENGINE=InnoDB DEFAULT CHARSET=utf8mb4 COMMENT='Current session state for crash recovery'; -- Initialize the single session row INSERT IGNORE INTO session_state (session_key, work_order_id, cycle_count, tracking_enabled) VALUES ('current_session', NULL, 0, 0); -- ---------------------------------------------------------------------------- -- Table 5: Add columns to existing work_orders table (if not present) -- ---------------------------------------------------------------------------- -- Check if scrap_count column exists, add if missing SET @col_exists = 0; SELECT COUNT(*) INTO @col_exists FROM INFORMATION_SCHEMA.COLUMNS WHERE TABLE_SCHEMA = 'machine_data' AND TABLE_NAME = 'work_orders' AND COLUMN_NAME = 'scrap_count'; SET @query = IF(@col_exists = 0, 'ALTER TABLE work_orders ADD COLUMN scrap_count INT DEFAULT 0 AFTER good_parts', 'SELECT "Column scrap_count already exists" AS Info'); PREPARE stmt FROM @query; EXECUTE stmt; DEALLOCATE PREPARE stmt; -- Check if scrap_parts column exists (legacy), rename to scrap_count if needed SET @col_exists_legacy = 0; SELECT COUNT(*) INTO @col_exists_legacy FROM INFORMATION_SCHEMA.COLUMNS WHERE TABLE_SCHEMA = 'machine_data' AND TABLE_NAME = 'work_orders' AND COLUMN_NAME = 'scrap_parts'; SET @query = IF(@col_exists_legacy > 0, 'ALTER TABLE work_orders CHANGE scrap_parts scrap_count INT DEFAULT 0', 'SELECT "No legacy scrap_parts column to rename" AS Info'); PREPARE stmt FROM @query; EXECUTE stmt; DEALLOCATE PREPARE stmt; -- ---------------------------------------------------------------------------- -- Verification Queries (Run these to confirm migration success) -- ---------------------------------------------------------------------------- -- SELECT COUNT(*) AS kpi_snapshots_count FROM kpi_snapshots; -- SELECT COUNT(*) AS alert_history_count FROM alert_history; -- SELECT * FROM shift_definitions; -- SELECT * FROM session_state WHERE session_key = 'current_session'; -- SHOW COLUMNS FROM work_orders; -- ============================================================================ -- END OF MIGRATION -- ============================================================================